High polymer material heating and tabletting device
The polymer molding device addresses slow cooling and ejection issues by integrating a water-cooled heat dissipation system and auxiliary ejection mechanism, facilitating rapid cooling and efficient material removal for enhanced production efficiency.
Patent Information
- Application Number
- CN202422459490.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-10-12
AI Technical Summary
The existing polymer material heating tablet pressing devices lack a fast cooling mechanism, which leads to a high tablet temperature, affects the discharge speed, and reduces processing efficiency.
The electric heating layer and water-cooled pipe are installed on the annular thermal conduction plate to achieve rapid heat dissipation through the design of the rotary plate and the flow guide hole, and the cooling water is circulated with the water-cooled pipe, and the rapid mold release of the tablet is achieved by combining the auxiliary discharge parts.
It realizes rapid cooling and discharge of polymer material tablets, improves the operating efficiency of the device, and improves the processing speed.
Smart Images

Figure CN223099766U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polymer material processing, in particular to a polymer material heating and tableting device. Background Art
[0002] With the rapid development of industry, functional polymer materials are used more and more frequently in our lives. In the process of polymer material production, it is sometimes necessary to perform tableting on the polymer material.
[0003] For example, patent announcement number CN202321993894.X discloses a polymer material heating and pressing device. This solution realizes the heating of the polymer material through a heating resistor wire, and then performs subsequent pressing and forming. However, the temperature of the pressed tablet is high after forming, which is not conducive to the rapid demolding of the pressed tablet. This solution lacks a rapid cooling mechanism for the device, resulting in an inability to quickly discharge the material, which is not conducive to rapid processing and affects use. Utility Model Content
[0004] In view of the shortcomings of the prior art, the utility model provides a polymer material heating tablet pressing device. By installing a heating component on the annular heat conducting plate of the supporting platform, not only the heating effect is good, but also the rapid heat dissipation and rapid cooling of the device can be achieved, which is beneficial to the rapid discharge of the tablets, increases the operating efficiency of the device, and solves the problem of low operating efficiency of the device at this stage.
[0005] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:
[0006] A polymer material heating and pressing device comprises a supporting platform, a supporting frame is fixedly connected to the supporting platform, and a pneumatic cylinder is installed on a top plate fixedly connected to the top of the supporting frame, a contact pressing plate is arranged at the bottom of the output shaft of the pneumatic cylinder, the supporting platform comprises a platform body, and an annular heat conducting plate is fixedly connected to the platform body corresponding to the contact pressing plate, a forming groove is formed on the inner side of the annular heat conducting plate, and a heating chamber is formed between the platform body and the annular heat conducting plate, a heating component is installed at the heating chamber of the platform body, the heating component comprises an electric heating layer fixedly connected to the annular heat conducting plate, and a water-cooling pipe is arranged on the outer side of the electric heating layer, the supporting platform is provided with an annular opening at the upper part of the heating chamber, an annular cover plate is arranged at the annular opening of the supporting platform, and a rotating plate is rotatably connected to the annular cover plate, wherein lower guide holes distributed in an array are provided on the annular cover plate, and upper guide holes distributed in an array are provided on the rotating plate.
[0007] Furthermore, a paddle is fixedly connected to the rotating plate.
[0008] Furthermore, an auxiliary discharging component for ejecting the pressed tablet is installed on the support platform, and the auxiliary discharging component includes a support plate, a wedge block 1, a screw rod, a push block, a rectangular plate and a wedge block 2, wherein the push block is adapted to a circular groove corresponding to the support platform, and a rectangular cavity is provided at the circular groove of the support platform and extends to the bottom, the rectangular plate is slidably connected to the rectangular cavity of the support platform, and the upper end of the rectangular plate is fixedly connected to the push block.
[0009] Furthermore, two support plates are provided, and the two support plates are fixedly connected to the lower surface of the support platform. The screw rod is rotatably connected between the two support plates, and telescopic blocks are provided on both sides of wedge block 2, one of which is threadedly connected to the screw rod. The lower end of the rectangular plate extends to the bottom of the support platform and is fixedly connected to wedge block 1, and wedge block 1 is located on one side of wedge block 2.
[0010] Furthermore, a guide rod is fixedly connected between the two support plates, a guide hole adapted to the guide rod is opened at the position of the other telescopic block corresponding to the guide rod, and a servo motor for controlling the rotation of the screw rod is installed on one of the support plates.
[0011] Furthermore, support plates are provided on both sides of the support platform.
[0012] Compared with the prior art, the utility model provides a polymer material heating and pressing device, which has the following beneficial effects:
[0013] The utility model arranges a water cooling pipe on the outer side of the electric heating layer, and arranges an annular cover plate at the annular opening of the supporting platform, and a rotating plate is rotatably connected to the annular cover plate, wherein the annular cover plate is provided with lower guide holes distributed in an array, and the rotating plate is provided with upper guide holes distributed in an array. When the heat dissipation of the device needs to be performed, the rotating plate can be rotated by means of a paddle so that the upper guide holes and the lower guide holes overlap and correspond, and then the hot air in the heating chamber is discharged through the upper and lower guide holes, and then cooling water is introduced into the water cooling pipe to realize rapid cooling of the annular heat conducting plate and cooling of the device. This method can realize the rapid cooling effect of the supporting platform and the rapid demolding of the tablets, which is beneficial to increasing the working efficiency of the device and improving the benefits.
[0014] The utility model installs the auxiliary discharging component on the supporting platform, and the setting of the auxiliary discharging component can form the ejection effect of the tablet, thereby facilitating the rapid discharging of the tablet. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 It is a cross-sectional view of the support platform in the utility model;
[0017] Figure 3 It is a structural schematic diagram of the heating component in the utility model;
[0018] Figure 4 It is a structural schematic diagram of the auxiliary discharging component in the utility model.
[0019] In the figure: 1. support platform; 101. platform body; 102. heating chamber; 103. annular heat conduction plate; 104. annular opening; 105. rectangular cavity; 106. circular groove; 2. support frame; 3. top plate; 4. pneumatic cylinder; 5. abutment plate; 6. heating component; 601. electric heating layer; 602. annular cover plate; 603. rotating plate; 604. upper guide hole; 605. paddle; 606. lower guide hole; 607. water cooling pipe; 7. support plate; 8. auxiliary discharging component; 801. support plate; 802. servo motor; 803. telescopic block; 804. wedge block one; 805. screw rod; 806. guide rod; 807. top block; 808. rectangular plate; 809. wedge block two. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example
[0021] like Figure 1 , Figure 2 and Figure 3As shown, a polymer material heating and pressing device proposed in one embodiment of the utility model comprises a supporting platform 1, a supporting frame 2 is fixedly connected to the supporting platform 1, and a pneumatic cylinder 4 is installed on a top plate 3 fixedly connected to the top of the supporting frame 2, and a contact pressing plate 5 is arranged at the bottom of the output shaft of the pneumatic cylinder 4, the supporting platform 1 comprises a platform body 101, and an annular heat conducting plate 103 is fixedly connected to the platform body 101 corresponding to the contact pressing plate 5, a forming groove is formed on the inner side of the annular heat conducting plate 103, and a heating chamber 102 is formed between the platform body 101 and the annular heat conducting plate 103, and the platform body 1 A heating component 6 is installed at the heating bin 102 of 01, and the heating component 6 includes an electric heating layer 601 fixedly connected to the annular heat conducting plate 103, and a water cooling pipe 607 arranged on the outside of the electric heating layer 601. The support platform 1 is provided with an annular opening 104 at the upper part of the heating bin 102, and an annular cover plate 602 is provided at the annular opening 104 of the support platform 1, and a rotating plate 603 is rotatably connected to the annular cover plate 602, wherein the annular cover plate 602 is provided with lower guide holes 606 distributed in an array, and the rotating plate 603 is provided with upper guide holes 604 distributed in an array.
[0022] It should be noted that the support frame 2 is used to support the top plate 3, and the pneumatic cylinder 4 can control the lifting and lowering of the contact pressing plate 5 to realize the tableting of the polymer material after heating. The annular heat conducting plate 103 is fixed on the platform body 101, and a forming groove is formed on the inner side of the annular heat conducting plate 103. The polymer material is placed in the forming groove and heated by the annular heat conducting plate 103. After heating, the tablet is formed in cooperation with the contact pressing plate 5. A heating component 6 is installed at the heating chamber 102. The heating component 6 can heat the polymer material and dissipate heat quickly. When in use, the annular heat conducting plate 103 is heated by the electric heating layer 601. When the tablet is formed Afterwards, the rotating plate 603 can be rotated so that the upper guide hole 604 and the lower guide hole 606 overlap, and then the hot air at the heating chamber 102 is discharged through the upper guide hole 604 and the lower guide hole 606 to achieve its heat dissipation effect. Thereafter, cooling water is introduced into the water cooling pipe 607 to achieve rapid cooling of the annular heat conducting plate 103. Water can be added to the water cooling pipe 607 by means of a water pump, and the water cooling pipe 607 is connected to external pipe fittings to achieve water circulation. The water cooling method is a known prior art and will not be elaborated on. This method can achieve rapid cooling of the annular heat conducting plate 103, is beneficial to the demolding of the pressed tablets, and achieves rapid processing of the device.
[0023] like Figure 3 As shown, in some embodiments, a paddle 605 is fixedly connected to the rotating plate 603 .
[0024] It should be noted that the setting of the paddle 605 can achieve the rotation control of the rotating plate 603. After cooling, continue to rotate the rotating plate 603 so that the two diversion holes are staggered.
[0025] As Figure 1 , Figure 2 and Figure 4 shown, in some embodiments, an auxiliary discharging component 8 for ejecting the tablet is installed on the supporting platform 1. The auxiliary discharging component 8 includes a support plate 801, a first wedge block 804, a lead screw 805, a top block 807, a rectangular plate 808 and a second wedge block 809. Among them, the top block 807 is fitted in the circular groove 106 correspondingly opened on the supporting platform 1, and a rectangular cavity groove 105 penetrating downward is opened at the circular groove 106 of the supporting platform 1. The rectangular plate 808 is slidably connected to the rectangular cavity groove 105 of the supporting platform 1, and the upper end of the rectangular plate 808 is fixedly connected to the top block 807; there are two support plates 801, and the two support plates 801 are fixedly connected to the lower surface of the supporting platform 1. The lead screw 805 is rotatably connected between the two support plates 801, and telescopic blocks 803 are arranged on both sides of the second wedge block 809. One of the telescopic blocks 803 is threadedly connected to the lead screw 805. The lower end of the rectangular plate 808 extends below the supporting platform 1 and is fixedly connected to a first wedge block 804. The first wedge block 804 is located on one side of the second wedge block 809; a guide rod 806 is fixedly connected between the two support plates 801, and the other telescopic block 803 is provided with a guide hole adapted to the guide rod 806 corresponding to the guide rod 806. The guide rod 806 can perform guiding and limiting, and a servo motor 802 for controlling the rotation of the lead screw 805 is installed on one of the support plates 801.
[0026] It should be noted that the setting of the auxiliary discharging component 8 can achieve the function of ejecting the tablet, facilitating its demoulding and discharging. When the tablet needs to be ejected, control the servo motor 802 to work. The servo motor 802 drives the lead screw 805 to rotate, and then the second wedge block 809 moves along the guide rod 806. The inclined surface of the second wedge block 809 is adapted to the first wedge block 804, and then drives the first wedge block 804 and the rectangular plate 808 to move upward through the limiting relationship between the second wedge block 809 and the first wedge block 804, so that the top block 807 moves upward, and the tablet is ejected by means of the top block 807. After ejection, the servo motor 802 rotates in the reverse direction to close the top block 807 to the circular groove 106, realizing the use of the auxiliary discharging component 8.
[0027] As Figure 1 shown, in some embodiments, support plates 7 are arranged on both sides of the supporting platform 1 to realize the supporting function of the device.
[0028] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A polymer material heating and pressing device, comprising a support platform (1), characterized in that: The support platform (1) is fixedly connected to a support frame (2), and a pneumatic cylinder (4) is installed on a top plate (3) fixedly connected to the top of the support frame (2), and a contact plate (5) is arranged at the bottom of the output shaft of the pneumatic cylinder (4). The support platform (1) comprises a platform body (101), and an annular heat conducting plate (103) is fixedly connected to the platform body (101) at a position corresponding to the contact plate (5), a forming groove is formed on the inner side of the annular heat conducting plate (103), and a heating chamber (102) is formed between the platform body (101) and the annular heat conducting plate (103), and a heating component ( 6), the heating component (6) comprises an electric heating layer (601) fixedly connected to the annular heat conducting plate (103), and a water cooling pipe (607) arranged outside the electric heating layer (601), the support platform (1) is provided with an annular opening (104) at the upper part of the heating chamber (102), an annular cover plate (602) is provided at the annular opening (104) of the support platform (1), and a rotating plate (603) is rotatably connected to the annular cover plate (602), wherein the annular cover plate (602) is provided with lower guide holes (606) distributed in an array, and the rotating plate (603) is provided with upper guide holes (604) distributed in an array.
2. The heating and pressing device for polymer materials according to claim 1, wherein: A paddle (605) is fixedly connected to the rotating plate (603).
3. The heating and pressing device for polymer materials according to claim 1, characterized in that: An auxiliary discharge component (8) for ejecting the pressed tablets is installed on the support platform (1), and the auxiliary discharge component (8) comprises a support plate (801), a wedge-shaped block 1 (804), a screw rod (805), a top block (807), a rectangular plate (808) and a wedge-shaped block 2 (809), wherein the top block (807) is adapted to a circular groove (106) correspondingly provided on the support platform (1), and a rectangular cavity (105) penetrating to the bottom is provided at the circular groove (106) of the support platform (1), and the rectangular plate (808) is slidably connected to the rectangular cavity (105) of the support platform (1), and the upper end of the rectangular plate (808) is connected and fixed to the top block (807).
4. The hot pressing device for polymer materials according to claim 3, wherein: Two support plates (801) are provided, and the two support plates (801) are fixedly connected to the lower surface of the support platform (1). The screw rod (805) is rotatably connected between the two support plates (801), and telescopic blocks (803) are provided on both sides of the second wedge block (809), and one of the telescopic blocks (803) is threadedly connected to the screw rod (805). The lower end of the rectangular plate (808) extends to the bottom of the support platform (1) and is fixedly connected to the first wedge block (804), and the first wedge block (804) is located on one side of the second wedge block (809).
5. The hot pressing device for polymer materials according to claim 4, characterized in that: A guide rod (806) is fixedly connected between the two support plates (801), a guide hole adapted to the guide rod (806) is opened at a position of the other telescopic block (803) corresponding to the guide rod (806), and a servo motor (802) for controlling the rotation of the screw rod (805) is installed on one of the support plates (801).
6. The heating and pressing device for polymer materials according to claim 1, characterized in that: Support plates (7) are provided on both sides of the support platform (1).
Citation Information
Patent Citations
High polymer material heating and tabletting device
CN220390121U