Conductive foam forming treatment device

The conductive foam forming apparatus addresses uneven pressure and toxic gas issues in manual pressing by integrating a transmission mechanism and purification system, ensuring uniform bonding and gas neutralization, thus improving manufacturing efficiency and safety.

CN223099989UActive Publication Date: 2025-07-15SUZHOU TENDON ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421691974.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-07-15
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

The compression process of the existing high-shielding flame-retardant conductive foam relies on manual operation, resulting in low working efficiency, uneven force, uneven surface of the foam, and the waste gas generated during compression is not effectively treated.

Method used

A conductive foam molding treatment device is designed, including a purification structure and an automated pressing system. The conductive foam is conveyed through a conveyor, and pressed by a pressing motor and a heating plate. The toxic gas generated by the purification structure is treated, including a combination of a purification box, an electric fan, a filter plate and an activated carbon mesh plate, to achieve gas purification.

Benefits of technology

It realizes efficient molding of conductive foam and effective purification of exhaust gas, solves the problem of unevenness caused by artificial pressing, and improves work efficiency and reduces the emission of toxic gases.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a conductive foam forming treatment device which comprises a side plate, a purification structure is arranged in a protection box, and the purification structure comprises a purification box body, a supporting frame, an electric fan, a filter plate, a limestone screen plate, an activated carbon screen plate, an air inlet hopper and an air outlet pipe. According to the conductive foam forming treatment device, by arranging the purification structure, when conductive foam is subjected to press-fit forming, the conductive foam is subjected to press-fit forming, a large amount of poisonous gas can be generated when the conductive foam is heated and pressed, then an electric fan is started, the poisonous gas is sucked into the purification box body from a gas inlet hopper, and the poisonous gas is purified. Then, an electric fan blows poisonous gas to a filter plate, the poisonous gas penetrates through a limestone screen plate and an activated carbon screen plate, the poisonous gas is purified, the purified gas leaves the protection box from a gas outlet pipe, the pressed and formed conductive foam is moved to the position below a winding roller, a first motor is started, the winding roller winds the conductive foam, and the conductive foam is cooled to the room temperature; therefore, the processing function of the conductive foam is completed.
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Description

Technical Field

[0001] The utility model relates to the technical field of conductive foam, in particular to a conductive foam forming and processing device. Background Art

[0002] Conductive foam refers to a flame-retardant sponge wrapped with conductive cloth. After a series of treatments, it has good surface conductivity and can be easily fixed on the device to be shielded with adhesive tape. There are different cross-sectional shapes, installation methods, UL grades, and shielding efficiency shielding materials to choose from. The conductive foam generally includes a metal foil layer, a flame-retardant layer, and a foam body layer, which are bonded together by conductive glue to form a high-shielding and flame-retardant conductive foam.

[0003] In the existing technology, the high-shielding and flame-retardant conductive foam is mainly pressed by the manual operation of the operator using a pressing plate for manual pressing. Such a method has serious deficiencies. On the one hand, the operator cannot press all parts of the foam, resulting in some positions of the foam not being pressed, making the foam prone to falling off later. On the other hand, the work efficiency is low. At the same time, the pressing force of manual pressing cannot be well controlled, resulting in uneven pressing force on the surface of the foam, making the surface of the foam uneven. Therefore, a conductive foam forming and processing device is proposed to solve the above problems. Summary of the Utility Model

[0004] (I) Technical Problems to be Solved

[0005] Aiming at the deficiencies of the existing technology, the utility model provides a conductive foam forming and processing device, which has the advantages of purifying waste gas, etc., and solves the problem of waste gas generated during the pressing and forming of conductive foam.

[0006] (II) Technical Solutions

[0007] To achieve the above object, the utility model provides the following technical solution: A conductive foam forming and processing device includes side plates. Two legs are fixedly installed at the bottom of each of the two side plates. A protective box is arranged on the top of the side plates. A purification structure is arranged inside the protective box. A pressing motor is fixedly installed on the inner top wall of the protective box. A connecting rod is fixedly connected to the output shaft of the pressing motor. An installation plate is fixedly installed at the bottom of the connecting rod. A pressing plate is fixedly installed at the bottom of the installation plate. A conveyor is arranged between the two side plates. A vertical plate is fixedly installed on the top of the side plates. Two winding rollers are arranged between the two vertical plates. A first motor is arranged on the front side of the front vertical plate. A heating plate is fixedly installed at the bottom of the pressing plate.

[0008] The purification structure includes a purification box body, a support frame, an electric fan, a filter plate, a limestone mesh plate, an activated carbon mesh plate, an air inlet hopper, and an air outlet pipe. The inner top wall of the protection box is fixedly installed with the purification box body. The inside of the purification box body is fixedly installed with a support frame. The top of the support frame is provided with an electric fan. The inside of the purification box body is fixedly installed with a filter plate. The inside of the purification box body is fixedly installed with a limestone mesh plate. The inside of the purification box body is fixedly installed with an activated carbon mesh plate. The bottom of the purification box body is provided with an air inlet hopper. The top of the purification box body is fixedly connected with an air outlet pipe.

[0009] Furthermore, threaded rods are connected to the front and rear sides of the protection box, and limiting plates are rotatably connected to the adjacent sides of the two threaded rods.

[0010] Furthermore, two guide rods are fixedly connected to the opposite sides of the two limiting plates. The far ends of the two groups of guide rods penetrate through the protection box and extend to the outside of the protection box.

[0011] Furthermore, the output shaft of the first motor penetrates through the front vertical plate and is fixedly connected to the front side of the lower winding roller. Through holes are formed in the left and right sides of the protection box.

[0012] Furthermore, the top end of the air inlet hopper penetrates through the purification box body and extends to the inside of the purification box body. The top end of the air inlet pipe penetrates through the protection box and extends to the outside of the protection box.

[0013] Furthermore, the bottoms of the two limiting plates are in contact with the top of the conveyor. A support plate is fixedly installed between the two groups of legs.

[0014] (III) Beneficial effects

[0015] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0016] In this conductive foam molding processing device, by setting up a purification structure, when conducting foam is pressed and molded, the conducting foam is placed above the conveyor. Then the conveyor is started, and the conducting foam moves into the protection box. Then the pressing motor is started to move the connecting rod downward, and the heating plate is turned on to press and mold the conducting foam. When the conducting foam is heated and pressed, a large amount of toxic gas will be generated. Then the electric fan is turned on to suck the toxic gas into the purification box body through the air inlet hopper. Then the electric fan blows the toxic gas towards the filter plate. The toxic gas passes through the limestone mesh plate and the activated carbon mesh plate to purify the toxic gas. The purified gas leaves the protection box through the air outlet pipe. After the pressed and molded conducting foam moves under the winding roller, the first motor is started, and the winding roller winds the conducting foam, thus completing the processing function of the conducting foam. Description of the drawings

[0017] Figure 1 This is the three-dimensional view of the present utility model;

[0018] Figure 2 This is the front elevation sectional view of the present utility model;

[0019] Figure 3 This is the left elevation sectional view of the present utility model;

[0020] Figure 4 This is the schematic diagram of the purification structure of the present utility model.

[0021] In the figure: 1, side plate; 2, leg; 3, protection box; 4, purification structure; 401, purification box body; 402, support frame; 403, electric fan; 404, filter plate; 405, limestone mesh plate; 406, activated carbon mesh plate; 407, air inlet hopper; 408, air outlet pipe; 5, pressing motor; 6, connecting rod; 7, mounting plate; 8, pressing plate; 9, conveyor; 10, vertical plate; 11, winding roller; 12, first motor; 13, heating plate; 14, threaded rod; 15, limiting plate. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] Please refer to Figures 1-4, A conductive foam forming and processing device in this embodiment includes side plates 1. At the bottom of each of the two side plates 1, two legs 2 are fixedly installed. At the top of the side plates 1, a protective box 3 is provided. Inside the protective box 3, a purification structure 4 is arranged. At the inner top wall of the protective box 3, a pressing motor 5 is fixedly installed. At the output shaft of the pressing motor 5, a connecting rod 6 is fixedly connected. At the bottom of the connecting rod 6, a mounting plate 7 is fixedly installed. At the bottom of the mounting plate 7, a pressing plate 8 is fixedly installed. Between the two side plates 1, a conveyor 9 is arranged. At the top of the side plates 1, a vertical plate 10 is fixedly installed. Between the two vertical plates 10, two winding rollers 11 are arranged. At the front side of the front vertical plate 10, a first motor 12 is arranged. At the bottom of the pressing plate 8, a heating plate 13 is fixedly installed. The purification structure 4 includes a purification box body 401, a support frame 402, an electric fan 403, a filter plate 404, a limestone mesh plate 405, an activated carbon mesh plate 406, an air inlet hopper 407 and an air outlet pipe 408. At the inner top wall of the protective box 3, the purification box body 401 is fixedly installed. Inside the purification box body 401, the support frame 402 is fixedly installed. At the top of the support frame 402, the electric fan 403 is arranged. Inside the purification box body 401, the filter plate 404 is fixedly installed. Inside the purification box body 401, the limestone mesh plate 405 is fixedly installed. Inside the purification box body 401, the activated carbon mesh plate 406 is fixedly installed. At the bottom of the purification box body 401, the air inlet hopper 407 is arranged. At the top of the purification box body 401, the air outlet pipe 408 is fixedly connected.

[0024] As Figure 1 and Figure 3 shown, threaded rods 14 are connected to the front and rear sides of the protective box 3. On the adjacent sides of the two threaded rods 14, limit plates 15 are rotatably connected. By rotating the two threaded rods 14, the adjacent sides of the two limit plates 15 move to limit the conductive foam.

[0025] As Figure 1 and Figure 3 shown, on the opposite sides of the two limit plates 15, two guide rods are fixedly connected. The far ends of the two groups of guide rods extend through the protective box 3 and extend to the outside of the protective box 3. When the two limit plates 15 move, the two groups of guide rods are slidably connected to the protective box 3 so that the two limit plates 15 can move synchronously.

[0026] As Figure 2 and Figure 3 shown, the output shaft of the first motor 12 penetrates through the front vertical plate 10 and is fixedly connected to the front side of the lower winding roller 11. Through holes are opened on the left and right sides of the protective box 3. After the pressed and formed conductive foam moves under the winding roller 11, the first motor 12 is started, and the winding roller 11 winds the conductive foam.

[0027] As Figure 2 and Figure 4 shown, the top end of the air intake hopper 407 penetrates through the purification box body 401 and extends into the interior of the purification box body 401, and the top end of the air inlet pipe 408 penetrates through the protection box 3 and extends to the outside of the protection box 3. Toxic gas is sucked into the interior of the purification box body 401 from the air intake hopper 407. Subsequently, the electric fan 403 blows the toxic gas towards the filter plate 404, and the toxic gas passes through the limestone mesh plate 405 and the activated carbon mesh plate 406 to purify the toxic gas.

[0028] As Figure 1 and Figure 2 shown, the bottoms of the two limiting plates 15 are both in contact with the top of the conveyor 9, and a support plate is fixedly installed between the two groups of legs 2. When the conductive foam is pressed and formed, the two side plates 1 will bear a great deal of force, and the support plate supports the two side plates 1 to prevent the two side plates 1 from collapsing during pressing.

[0029] During implementation, the operations are carried out in the following steps:

[0030] 1) First, place the conductive foam above the conveyor 9, and then start the conveyor 9;

[0031] 2) Then start the pressing motor 5, move the connecting rod 6 downward, turn on the heating plate 13, and press and form the conductive foam;

[0032] 3) Then turn on the electric fan 403 to purify the toxic gas;

[0033] 4) Finally, start the first motor 12, and the winding roller 11 winds the conductive foam.

[0034] In summary, for this conductive foam forming and processing device, by setting the purification structure 4, when the conductive foam is pressed and formed, the conductive foam is placed above the conveyor 9, and then the conveyor 9 is started. The conductive foam moves into the protection box 3. Then start the pressing motor 5, move the connecting rod 6 downward, turn on the heating plate 13, and press and form the conductive foam. When the conductive foam is heated and pressed, a large amount of toxic gas will be generated. Then turn on the electric fan 403 to suck the toxic gas into the interior of the purification box body 401 from the air intake hopper 407. Subsequently, the electric fan 403 blows the toxic gas towards the filter plate 404, and the toxic gas passes through the limestone mesh plate 405 and the activated carbon mesh plate 406 to purify the toxic gas. The purified gas leaves the protection box 3 from the air outlet pipe 408. The pressed and formed conductive foam moves under the winding roller 11, and start the first motor 12, and the winding roller 11 winds the conductive foam, thus completing the processing function of the conductive foam.

[0035] It should be noted that, in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the element.

[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A conductive foam forming and processing device, comprising side plates (1), characterized in that: Two legs (2) with a quantity of two are fixedly installed at the bottom of each of the two side plates (1). A protective box (3) is arranged at the top of the side plate (1). A purification structure (4) is arranged inside the protective box (3). A pressing motor (5) is fixedly installed on the inner top wall of the protective box (3). A connecting rod (6) is fixedly connected to the output shaft of the pressing motor (5). An installation plate (7) is fixedly installed at the bottom of the connecting rod (6). A pressing plate (8) is fixedly installed at the bottom of the installation plate (7). A conveyor (9) is arranged between the two side plates (1). A vertical plate (10) is fixedly installed at the top of the side plate (1). Two winding rollers (11) are arranged between the two vertical plates (10). A first motor (12) is arranged on the front side of the front vertical plate (10). A heating plate (13) is fixedly installed at the bottom of the pressing plate (8). The purification structure (4) includes a purification box body (401), a support frame (402), an electric fan (403), a filter plate (404), a limestone mesh plate (405), an activated carbon mesh plate (406), an air inlet hopper (407) and an air outlet pipe (408). The purification box body (401) is fixedly installed on the inner top wall of the protective box (3). The support frame (402) is fixedly installed inside the purification box body (401). The electric fan (403) is arranged at the top of the support frame (402). The filter plate (404) is fixedly installed inside the purification box body (401). The limestone mesh plate (405) is fixedly installed inside the purification box body (401). The activated carbon mesh plate (406) is fixedly installed inside the purification box body (401). The air inlet hopper (407) is arranged at the bottom of the purification box body (401). The air outlet pipe (408) is fixedly connected to the top of the purification box body (401).

2. The conductive foam molding processing device according to claim 1, characterized in that: Threaded rods (14) are connected to the front and rear sides of the protective box (3). A limiting plate (15) is rotatably connected to the adjacent side of each of the two threaded rods (14).

3. The conductive foam forming and processing device according to claim 2, wherein: Two guide rods are fixedly connected to the opposite sides of the two limiting plates (15). The remote ends of the two groups of guide rods penetrate through the protective box (3) and extend to the outside of the protective box (3).

4. A conductive foam molding processing device according to claim 1, characterized in that: The output shaft of the first motor (12) penetrates through the front vertical plate (10) and is fixedly connected to the front side of the lower winding roller (11). Through holes are formed in the left and right sides of the protective box (3).

5. A conductive foam forming and processing device according to claim 1, characterized in that: The top end of the air inlet hopper (407) penetrates through the purification box body (401) and extends to the inside of the purification box body (401). The top end of the air outlet pipe (408) penetrates through the protective box (3) and extends to the outside of the protective box (3).

6. The forming and processing device for conductive foam according to claim 2, wherein: The bottom of each of the two limiting plates (15) is in contact with the top of the conveyor (9). A support plate is fixedly installed between the two groups of legs (2).