Conveying equipment for building block packaging
The modular conveyor system with imaging and control systems addresses inefficiencies in traditional building block packaging by ensuring stable, non-blocking transport and efficient packaging, enhancing production efficiency and adaptability.
Patent Information
- Application Number
- CN202422426036.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The traditional building block packaging method is inefficient, has high labor costs, unstable quality, and insufficient stability and adaptability of transmission equipment, making it difficult to meet the needs of large-scale production.
A conveying equipment for building block packaging is designed, including a middle slide rail support frame, clamping conveyor belt, anti-blocking device, screening camera and packer, which can achieve stable transmission and efficient packaging through automated processes. The clamping device, motor and transmission wheel are used to ensure stable transmission of building blocks. The anti-blocking device works together through the camera and the air pump to screen and collect building blocks.
It realizes a fully automated packaging process, improves production efficiency, ensures product quality and smooth delivery, reduces labor intensity and costs, adapts to building blocks of different specifications and shapes, and enhances the competitiveness of the enterprise.
Smart Images
Figure CN223101140U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building block packaging, and more specifically to a conveying device for building block packaging. Background Art
[0002] In the packaging production of building blocks, traditional packaging methods often have problems such as low efficiency, high labor costs, and unstable quality. Manual packaging of building blocks is slow, and it is easy to cause fatigue and mistakes, making it difficult to meet the needs of large-scale production. In the traditional packaging process, the stability and coordination of the conveying device are insufficient, and situations such as blockage and unsmooth conveying are likely to occur, affecting the production progress. Moreover, for building blocks of different specifications and shapes, the adaptability of traditional equipment is poor, and it is difficult to achieve flexible packaging operations;
[0003] In order to solve these problems and improve the efficiency and quality of building block packaging, a conveying device is needed that can achieve automated production, unblocked transportation, stable conveying, and efficient packing to meet the needs of modern industrial production. Summary of the Utility Model
[0004] The main technical problem solved by the utility model is to provide a conveying device for building block packaging, which can solve the problems of automated production, unblocked transportation, stable conveying, and efficient packing to meet the needs of modern industrial production.
[0005] To solve the above technical problems, according to one aspect of the utility model, more specifically, a conveying device for building block packaging includes a middle rail support frame. The number of the middle rail support frames is two. High rail support frames are arranged on the left sides of the middle rail support frames, and low rail support frames are arranged on the right sides of the middle rail support frames. The outer side walls of the rear middle rail support frame, the front high rail support frame, and the front low rail support frame are commonly slidably connected by rails with a rear clamping conveyor belt. The outer side walls of the front middle rail support frame, the front high rail support frame, and the front low rail support frame are commonly slidably connected by rails with a front clamping conveyor belt. A plurality of clamping devices are fixedly connected to the outer side walls of the rear clamping conveyor belt and the front clamping conveyor belt. A conveying device is arranged between the two middle rail support frames. An anti-blocking device is arranged on the upper surface of the right side of the conveying device. An L-shaped support plate is fixedly connected to the upper surface of the anti-blocking device. A screening camera is fixedly connected to the upper surface of the L-shaped support plate through a connecting rod. A collection cavity is arranged on the upper left side of the conveying device. A packing machine is fixedly connected to the front surface of the collection cavity.
[0006] Furthermore, the clamping device includes a soft board, and clamping boards are symmetrically and fixedly connected to the outer side wall of the soft board.
[0007] Further, the conveying device includes two electric drive cylinders. A conveying straight belt is sleeved on the outer side walls of the two electric drive cylinders. A building block storage groove is slidably connected above the conveying straight belt. Clamping blocks are symmetrically and fixedly connected to the outer side wall of the building block storage groove. Support seats are fixedly connected to both ends of the electric drive cylinders.
[0008] Further, drive wheels are wound inside both the front clamping conveyor belt and the rear clamping conveyor belt. Motors are fixedly connected to the lower surfaces of the drive wheels. Support columns are fixedly connected to the lower surfaces of the motors.
[0009] Further, the anti-blocking device includes a sliding groove. An air pump is fixedly communicated with the right side of the sliding groove. A sliding plate is slidably connected inside the sliding groove. A resisting wedge block is fixedly connected to the lower surface of the sliding plate. The air pump is electrically connected to the screening camera.
[0010] Further, a finished product storage cavity is snap-connected to the front surface of the packer.
[0011] The beneficial effects of the conveying device for building block packaging of the present utility model are as follows:
[0012] First, a fully automated packaging process is realized. From building block feeding to screening, collection, and packing, it is completed in one go, greatly improving production efficiency. Second, the precise anti-blocking device, through the camera and control system, can timely detect building blocks that do not meet the requirements and cooperate with the air pump to block the transmission of defective products, ensuring product quality. At the same time, it can also judge whether the building block storage groove will block the conveying straight belt, ensuring the smoothness of the conveying. The clamping device ensures the stability of the building block storage groove during the conveying process. Each component cooperates with each other, runs stably and reliably. The collection cavity and the packer efficiently complete the subsequent work. In addition, regular maintenance by staff can ensure the long-term, efficient and stable operation of the equipment, reduce labor intensity and costs, provide a reliable solution for building block packaging production, help improve the competitiveness of enterprises, meet market demands, and promote the sustainable development of enterprises;
[0013] The motor efficiently converts electrical energy into mechanical energy, provides power for the drive wheels, and the rotation speed and direction can be precisely controlled to realize the adjustment of different speeds and directions of the clamping conveyor belt, meeting the diverse working requirements of the equipment. The support columns are made of strong materials, provide stable support for the motor, and bear the vibration and pressure during operation. When the equipment starts, the motor drives the drive wheels to rotate, making the clamping conveyor belt slide on the slide rail. These components work together to ensure the stable operation and efficient transmission of the clamping conveyor belt, provide a strong guarantee for the smooth progress of the building block packaging process, improve production efficiency, reduce the risk of equipment failure, and help enterprises achieve efficient and stable building block packaging production. Description of the Drawings
[0014] The present utility model will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0015] Figure 1 It is a schematic diagram of the overall structure of a conveying device for packaging building blocks according to the present utility model;
[0016] Figure 2 It is a conveying device for packaging building blocks according to the present utility model Figure 1 The enlarged structural schematic diagram at position A;
[0017] Figure 3 It is a conveying device for packaging building blocks according to the present utility model Figure 1 The enlarged structural schematic diagram at position B;
[0018] Figure 4 It is a schematic diagram of the overall structure of a clamping device of a conveying device for packaging building blocks according to the present utility model;
[0019] Figure 5 It is a schematic diagram of the overall structure of an anti-blocking device of a conveying device for packaging building blocks according to the present utility model;
[0020] Figure 6 It is a schematic diagram of the overall structure of a support column of a conveying device for packaging building blocks according to the present utility model.
[0021] In the figure: 1, middle slide rail support frame; 2, high slide rail support frame; 3, low slide rail support frame; 4, rear clamping conveyor belt; 5, front clamping conveyor belt; 6, clamping device; 7, conveying device; 8, anti-blocking device; 9, L-shaped support plate; 10, screening camera; 11, collection cavity; 12, packing machine; 13, finished product storage cavity; 101, flexible board; 102, clamping plate; 201, electric drive cylinder; 202, conveying straight belt; 203, building block storage groove; 204, clamped block; 205, support seat; 301, drive wheel; 302, motor; 303, support column; 401, sliding groove; 402, air pump; 403, sliding plate; 404, resisting wedge block. Specific implementation methods
[0022] The present utility model will be described in detail below with reference to the accompanying drawings and embodiments. It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments may be combined with each other.
[0023] According to one aspect of the present utility model, as Figures 1-6As shown in the figure, a conveying device for building block packaging is provided, including a middle slide rail support frame 1. The number of the middle slide rail support frames 1 is two. High slide rail support frames 2 are arranged on the left sides of the middle slide rail support frames 1, and low slide rail support frames 3 are arranged on the right sides of the middle slide rail support frames 1. A rear clamping conveyor belt 4 is slidably connected to the outer side walls of the rear middle slide rail support frame 1, the front high slide rail support frame 2, and the front low slide rail support frame 3 through slide rails. A front clamping conveyor belt 5 is slidably connected to the outer side walls of the front middle slide rail support frame 1, the front high slide rail support frame 2, and the front low slide rail support frame 3 through slide rails. A plurality of clamping devices 6 are fixedly connected to the outer side walls of the rear clamping conveyor belt 4 and the front clamping conveyor belt 5. A conveying device 7 is arranged between the two middle slide rail support frames 1. An anti-blocking device 8 is arranged on the right side of the upper surface of the conveying device 7. An L-shaped support plate 9 is fixedly connected to the upper surface of the anti-blocking device 8. A screening camera 10 is fixedly connected to the upper surface of the L-shaped support plate 9 through a connecting rod. A collection chamber 11 is arranged on the left side above the conveying device 7. A packing machine 12 is fixedly connected to the front surface of the collection chamber 11. The conveying device 7 includes two electric transmission cylinders 201. A conveying straight belt 202 is sleeved on the outer side walls of the two electric transmission cylinders 201. A building block storage groove 203 is slidably connected above the conveying straight belt 202. Clamping blocks 204 are symmetrically and fixedly connected to the outer side wall of the building block storage groove 203. Support seats 205 are fixedly connected to both ends of the electric transmission cylinder 201. The anti-blocking device 8 includes a sliding groove 401. An air pump 402 is fixedly communicated with the right side of the sliding groove 401. A sliding plate 403 is slidably connected inside the sliding groove 401. A resisting wedge block 404 is fixedly connected to the lower surface of the sliding plate 403. The air pump 402 is electrically connected to the screening camera 10;
[0024] Place the building blocks to be packaged in the building block storage slot 203. Start the electric drive cylinder 201 to drive the conveyor belt 202 to move, so that the building block storage slot 203 conveys the building blocks to the right. As the conveying device 7 operates, the rear clamping conveyor belt 4 and the front clamping conveyor belt 5 slide synchronously on the slide rail. When the building block storage slot 203 moves a certain distance, the clamping device 6 approaches the building block storage slot 203 and ensures the stability of the building block storage slot 203 during the conveying process by clamping the clamped block 204, and then continues to convey to the right. When the building block storage slot 203 conveys the building blocks to the right side of the upper surface of the conveying device 7 and reaches the position of the anti-blocking device 8, the screening camera 10 takes a full-range picture of the building block storage slot 203 and transmits the image information to the control system. The control system analyzes and judges the image to determine whether the building block storage slot 203 will block the conveyor belt 202. If there is no blocked building block storage slot 203 in the front, the control system does not issue an instruction, and the equipment continues to operate and the resistance wedge 404 will not block the movement of the building block storage slot 203. If the building blocks do not meet the requirements, the control system sends a signal to the air pump 402. When the air pump 402 receives the signal, it starts to work. The air pump 402 inflates the sliding groove 401, and the inside is filled with gas, pushing the sliding plate 403 to slide in the sliding groove 401, and the resistance wedge 404 on the lower surface of the sliding plate 403 extends out to block the subsequent building block storage slot 203 from continuing to convey. When reaching the upper left side of the conveying device 7, the building blocks will enter the collection chamber 11. The collection chamber 11 collects the qualified building blocks. When the number of building blocks in the collection chamber 11 reaches a certain level, the packer 12 on the front surface of the collection chamber 11 starts to perform the packing operation on the building blocks. During the working process, it continues to operate, and each component cooperates with each other. The staff needs to regularly check and maintain the equipment to ensure the normal operation of each component to ensure the efficient and stable operation of the equipment.
[0025] As Figure 4 shown, the clamping device 6 includes a soft board 101, and clamping boards 102 are symmetrically and fixedly connected to the outer side wall of the soft board 101;
[0026] The clamping device 6 is mainly composed of a soft board 101 and clamping boards 102 symmetrically fixed on the outer side wall of the soft board 101. The soft board 101 has a certain flexibility and can play a buffering role during the clamping process to avoid damaging the building blocks or the conveying device. The clamping boards 102 are symmetrically distributed, providing a stable supporting force for clamping the building blocks. During the conveying process, when the building block storage slot 203 conveys the building blocks to a certain position, the clamping devices 6 on the rear clamping conveyor belt 4 and the front clamping conveyor belt 5 approach the building block storage slot 203. As the clamping conveyor belt slides, the soft board 101 gradually approaches the clamped block 204, and the symmetric clamping boards 102 clamp the clamped block 204 from both sides, thus ensuring the stability of the building block storage slot 203 during the conveying process.
[0027] As Figure 6 shown, drive wheels 301 are wound around the interiors of the front clamping conveyor belt 5 and the rear clamping conveyor belt 4. Motor 302 is fixedly connected to the lower surface of each drive wheel 301, and support column 303 is fixedly connected to the lower surface of each motor 302;
[0028] The drive wheels 301 are generally designed to have a certain strength and wear resistance to ensure stable power transmission during long-term operation. The motor 302 below each drive wheel 301 provides a power source for it. The motor 302 has a high energy conversion efficiency and can convert electrical energy into mechanical energy to drive the drive wheel to rotate. The rotation speed and direction of the motor 302 can be precisely controlled according to the working requirements of the equipment to achieve different operating speeds and direction adjustments of the clamping conveyor belt. The support column 303 is connected to the lower surface of the motor and provides stable support for the motor 302. The support column 303 is usually made of a strong material and has sufficient strength and stability to withstand the vibration and pressure generated by the motor and the drive wheel during operation. When the equipment is started, the motor 302 receives a start signal and starts to operate. The output shaft of the motor drives the drive wheel 301 to rotate, so that the front clamping conveyor belt 5 and the rear clamping conveyor belt 4 start to slide on the slide rail. In summary, the drive wheels 301, the motors 302, and the support columns 303 inside the front clamping conveyor belt 5 and the rear clamping conveyor belt 4 play an important role in the working process of the building block packaging and conveying equipment, ensuring the stable operation and efficient conveying of the clamping conveyor belt, and providing a strong guarantee for the smooth progress of the entire packaging process.
[0029] As Figure 1 shown, a finished product storage cavity 13 is snap-connected to the front surface of the bundler 12;
[0030] A finished product storage cavity 13 is snap-connected to the front surface of the bundler 12. This snap-connection method is convenient for installation and disassembly, and can also ensure the stability of the connection. The finished product storage cavity 13 is a specific container for storing the finished building blocks after being bundled by the bundler 12. After a certain number of qualified building blocks are collected in the collection cavity 11, the bundler 12 starts to work to bundle the building blocks. After the bundling is completed, the finished product is directly conveyed to the connected finished product storage cavity 13. The finished product storage cavity 13 can temporarily store the bundled finished building blocks and wait for further handling, storage, or transportation. This can prevent the finished products from piling up around the bundler 12 and affecting the normal operation of the equipment. When the number of finished products in the finished product storage cavity 13 reaches a certain amount, it can be conveniently removed as a whole for subsequent processing, improving work efficiency. In summary, the finished product storage cavity 13 plays an important role in finished product storage and sorting in the working process of the building block packaging and conveying equipment, making the entire packaging process more efficient and orderly.
[0031] All electrical components mentioned in this text are electrical components that exist in reality.
[0032] Of course, the above description is not a limitation to the present utility model, and the present utility model is not limited to the above examples either. Changes, modifications, additions or substitutions made by those of ordinary skill in the art within the scope of the essence of the present utility model also fall within the protection scope of the present utility model.
Claims
1. A conveying device for a building block package, comprising a middle slide rail support frame (1), characterized in that: There are two middle slide rail support frames (1). High slide rail support frames (2) are arranged on the left sides of the middle slide rail support frames (1), and low slide rail support frames (3) are arranged on the right sides of the middle slide rail support frames (1). A rear clamping conveyor belt (4) is slidably connected to the outer side walls of the rear middle slide rail support frame (1), the front high slide rail support frame (2), and the front low slide rail support frame (3) through slide rails. A front clamping conveyor belt (5) is slidably connected to the outer side walls of the front middle slide rail support frame (1), the front high slide rail support frame (2), and the front low slide rail support frame (3) through slide rails; A plurality of clamping devices (6) are fixedly connected to the outer side walls of the rear clamping conveyor belt (4) and the front clamping conveyor belt (5). A conveying device (7) is arranged between the two middle slide rail support frames (1). An anti-blocking device (8) is arranged on the right side of the upper surface of the conveying device (7). An L-shaped support plate (9) is fixedly connected to the upper surface of the anti-blocking device (8). A screening camera (10) is fixedly connected to the upper surface of the L-shaped support plate (9) through a connecting rod. A collection chamber (11) is arranged on the left side above the conveying device (7). A packing machine (12) is fixedly connected to the front surface of the collection chamber (11).
2. The conveying device for the building block packaging according to claim 1, characterized in that: The clamping device (6) includes a soft plate (101), and clamping plates (102) are symmetrically and fixedly connected to the outer side wall of the soft plate (101).
3. The conveying device for the packaging of building blocks according to claim 1, characterized in that: The conveying device (7) includes two electric transmission cylinders (201). A conveying straight belt (202) is sleeved on the outer side walls of the electric transmission cylinders (201). A building block storage groove (203) is slidably connected above the conveying straight belt (202). Clamped blocks (204) are symmetrically and fixedly connected to the outer side wall of the building block storage groove (203). Support seats (205) are fixedly connected to both ends of the electric transmission cylinder (201).
4. The conveying device for building block packaging according to claim 1, characterized in that: Drive wheels (301) are wound inside the front clamping conveyor belt (5) and the rear clamping conveyor belt (4). Motors (302) are fixedly connected to the lower surfaces of the drive wheels (301). Support columns (303) are fixedly connected to the lower surfaces of the motors (302).
5. The conveying device for building block packaging according to claim 1, characterized in that: The anti-blocking device (8) includes a sliding groove (401). An air pump (402) is fixedly communicated with the right side of the sliding groove (401). A sliding plate (403) is slidably connected inside the sliding groove (401). A resisting wedge block (404) is fixedly connected to the lower surface of the sliding plate (403). The air pump (402) is electrically connected to the screening camera (10).
6. The conveying device for the building block packaging according to claim 1, characterized in that: A finished product storage chamber (13) is snap-connected to the front surface of the packing machine (12).