Matched feeding device of organic pigment automatic production line

Abstract

The utility model provides a matched feeding device for an automatic organic pigment production line, which belongs to the technical field of organic pigment production and comprises a fixing frame, a conveying mechanism, a bag breaking mechanism and a feeding mechanism, the conveying mechanism is fixedly mounted at the top of the fixing frame, and the bag breaking mechanism is fixedly mounted at the left end of the conveying mechanism. The feeding mechanism is fixedly installed on the left side of the bag breaking mechanism, the bag breaking mechanism comprises a machine box, an inlet, a shielding curtain, a fixing frame, a blade grid, an annular sliding rail, a linear motor, an electric telescopic rod and a mechanical grabbing clamp, the machine box is fixedly installed on the left side of the conveying mechanism, and the inlet is formed in the right side of the machine box. The conveying mechanism, the bag breaking mechanism and the feeding mechanism are used in cooperation, bagged pigment can be conveyed into the bag breaking mechanism, bag breaking and feeding are carried out in a closed space, dust diffusion is effectively reduced, the dust concentration in the working environment is reduced, the health of operators is protected, and meanwhile pollution to the environment is reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of organic pigment production, and particularly relates to a feeding device for an organic pigment automatic production line. Background Technique

[0002] Organic pigments are insoluble organic substances, usually added to substrates in a highly dispersed state to color the substrates. At present, the output of organic pigments accounts for about one-fourth of the total output of pigments. During the production process of organic pigments, a large amount of raw materials need to be fed.

[0003] However, the existing pigments are generally packed in bags. During the process of disassembling and pouring the pigment bags, some pigments will float in the working environment, which will damage the physical health of the staff. Moreover, the entire feeding process is time-consuming and laborious, and the degree of automation is relatively low. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a feeding device for an organic pigment automatic production line, aiming to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A feeding device for an organic pigment automatic production line includes a fixed frame, a conveying mechanism, a bag-breaking mechanism and a feeding mechanism. A conveying mechanism is fixedly installed at the top of the fixed frame, a bag-breaking mechanism is fixedly installed at the left end of the conveying mechanism, and a feeding mechanism is fixedly installed on the left side of the bag-breaking mechanism. The bag-breaking mechanism includes a machine case, an inlet, a shielding curtain, a fixed frame, a blade grid, an annular slide rail, a linear motor, an electric telescopic rod and a mechanical gripper. The machine case is fixedly installed on the left side of the conveying mechanism, the inlet is opened on the right side of the machine case, the shielding curtain is fixedly installed inside the inlet, the fixed frame is fixedly installed inside the machine case cavity, the blade grid is fixedly installed inside the fixed frame cavity, the annular slide rail is fixedly installed at the top of the machine case cavity, several linear motors are fixedly installed at the bottom of the annular slide rail, the electric telescopic rod is fixedly installed at the bottom of the linear motor, and the mechanical gripper is fixedly installed at the bottom of the electric telescopic rod.

[0007] As a preferred scheme of the utility model, a collection basket is fixedly installed on the front surface of the fixed frame, a sealing door is fixedly installed on the front surface of the machine case, and a controller is fixedly installed on the right side of the sealing door.

[0008] As a preferred scheme of the utility model, a dust suction hood is fixedly installed on the side wall of the machine case cavity, a dust suction pipe is fixedly installed on the back surface of the dust suction hood, and the other end of the dust suction pipe is fixedly installed with a dust collector.

[0009] As a preferred embodiment of the present utility model, the feeding mechanism includes a feeding cylinder, a support frame, a spiral feeding rod, a discharge port, a feeding hose, and a feeding hopper. The feeding cylinder is fixedly installed on the left side of the bag-breaking mechanism. The left end of the feeding cylinder is closed, and the support frame is fixedly installed at the bottom of the feeding cylinder.

[0010] As a preferred embodiment of the present utility model, the spiral feeding rod is fixedly installed inside the feeding cylinder. The discharge port is opened at the bottom of the left end of the feeding cylinder. The feeding hose is fixedly installed at the bottom of the discharge port, and the feeding hopper is fixedly installed at the top of the right end of the feeding cylinder.

[0011] As a preferred embodiment of the present utility model, the conveying mechanism includes a rotating shaft, a conveying roller, a conveyor belt, and a servo motor. The rotating shaft is fixedly installed at both ends inside the fixed frame. The conveying roller is fixedly installed on the outside of the rotating shaft. The conveyor belt is fixedly installed on the outside of the conveying roller, and the servo motor is fixedly installed at one end of the rotating shaft.

[0012] As a preferred embodiment of the present utility model, a cross bar is fixedly connected to the surface of the conveyor belt.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] Through the combined use of the conveying mechanism, the bag-breaking mechanism, and the feeding mechanism, the bagged pigments can be transported to the bag-breaking mechanism, where bag-breaking and feeding are carried out in a closed space, effectively reducing the diffusion of dust, lowering the dust concentration in the working environment, being beneficial to protecting the health of operators, and at the same time reducing environmental pollution. The whole process can achieve automatic control, reducing the chance of operators directly contacting pigment dust, lowering the risk of occupational diseases caused by inhaling harmful dust, improving the automation level of the production line, and being beneficial to realizing the stability and consistency of the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings. Among them:

[0016] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0017] Figure 2 is a schematic diagram of the structure of the bag-breaking mechanism of the present utility model;

[0018] Figure 3 is a schematic diagram of the structure of the blade grid of the present utility model;

[0019] Figure 4 Schematic diagram of the annular slide rail structure of the present utility model;

[0020] Figure 5 Rear view of the overall structure of the present utility model;

[0021] Figure 6 Schematic diagram of the feeding mechanism structure of the present utility model;

[0022] Figure 7 Schematic diagram of the partial structure of the conveying mechanism of the present utility model.

[0023] In the figure: 1, fixed frame; 2, conveying mechanism; 201, rotating shaft; 202, conveying roller; 203, conveyor belt; 204, servo motor; 3, bag-breaking mechanism; 301, chassis; 302, inlet; 303, shielding curtain; 304, fixed frame; 305, blade grille; 306, annular slide rail; 307, linear motor; 308, electric telescopic rod; 309, mechanical gripper; 4, feeding mechanism; 401, feeding cylinder; 402, support frame; 403, spiral feeding rod; 404, discharge port; 405, feeding hose; 406, feed hopper; 5, collection basket; 6, sealing door; 7, controller; 8, dust suction hood; 9, dust suction pipe; 10, vacuum cleaner; 11, cross bar. Specific embodiments

[0024] In order to make the above objects, features and advantages of the present utility model more obvious and understandable, the specific embodiments of the present utility model will be described in detail below with reference to the accompanying drawings of the specification.

[0025] In the following description, many specific details are set forth in order to fully understand the present utility model, but the present utility model can also be implemented in other ways different from those described herein. Those skilled in the art can make similar generalizations without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0026] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure or characteristic that can be included in at least one implementation manner of the present utility model. The "in one embodiment" appearing in different places in this specification does not all refer to the same embodiment, nor is it an embodiment that is separately or selectively mutually exclusive with other embodiments.

[0027] Embodiment

[0028] Referring to Figure 1-7 , which is an embodiment of the present utility model. This embodiment provides a feeding device for an organic pigment automatic production line, including

[0029] A fixing rack 1, a conveying mechanism 2, a bag-breaking mechanism 3 and a feeding mechanism 4. The conveying mechanism 2 is fixedly installed at the top of the fixing rack 1. The bag-breaking mechanism 3 is fixedly installed at the left end of the conveying mechanism 2. The feeding mechanism 4 is fixedly installed on the left side of the bag-breaking mechanism 3. The bag-breaking mechanism 3 includes a machine case 301, an inlet 302, a shielding curtain 303, a fixing frame 304, a blade grille 305, an annular slide rail 306, a linear motor 307, an electric telescopic rod 308 and a mechanical gripper 309. The machine case 301 is fixedly installed on the left side of the conveying mechanism 2. The inlet 302 is opened on the right side of the machine case 301. The shielding curtain 303 is fixedly installed inside the inlet 302. The fixing frame 304 is fixedly installed inside the machine case 301. The blade grille 305 is fixedly installed inside the fixing frame 304. The annular slide rail 306 is fixedly installed at the top inside the machine case 301. A plurality of linear motors 307 are fixedly installed at the bottom of the annular slide rail 306. The electric telescopic rod 308 is fixedly installed at the bottom of the linear motor 307. The mechanical gripper 309 is fixedly installed at the bottom of the electric telescopic rod 308.

[0030] Specifically, a collection basket 5 is fixedly installed on the front surface of the fixing frame 304. A sealing door 6 is fixedly installed on the front surface of the machine case 301. A controller 7 is fixedly installed on the right side of the sealing door 6.

[0031] Furthermore,

[0032] Specifically, a dust suction hood 8 is fixedly installed on the side wall inside the machine case 301. A dust suction pipe 9 is fixedly installed on the back surface of the dust suction hood 8. The other end of the dust suction pipe 9 is fixedly installed with a dust collector 10.

[0033] Furthermore, through the setting of the dust collector 10, the raw materials scattered during the bag-breaking process inside the machine case 301 can be effectively collected. The collected raw materials can be reused, reducing the waste of raw materials, improving the utilization rate of raw materials, and reducing production costs.

[0034] Specifically, the feeding mechanism 4 includes a feeding cylinder 401, a support frame 402, a spiral feeding rod 403, a discharge port 404, a feeding hose 405 and a feeding hopper 406. The feeding cylinder 401 is fixedly installed on the left side of the bag-breaking mechanism 3. The left end of the feeding cylinder 401 is closed. The support frame 402 is fixedly installed at the bottom of the feeding cylinder 401. The spiral feeding rod 403 is fixedly installed inside the feeding cylinder 401. The discharge port 404 is opened at the bottom of the left end of the feeding cylinder 401. The feeding hose 405 is fixedly installed at the bottom of the discharge port 404. The feeding hopper 406 is fixedly installed at the top of the right end of the feeding cylinder 401. A cross bar 11 is fixedly connected to the surface of the conveyor belt 203.

[0035] Furthermore, through the setting of the feeding mechanism 4, the pigments can be transported from a lower place to a higher place, facilitating the feeding of pigment production equipment at a higher position and improving the matching degree between equipment.

[0036] Specifically, the conveying mechanism 2 includes a rotating shaft 201, a conveying roller 202, a conveyor belt 203, and a servo motor 204. The rotating shaft 201 is fixedly installed at both ends inside the fixed frame 1. The conveying roller 202 is fixedly installed on the outer side of the rotating shaft 201. The conveyor belt 203 is fixedly installed on the outer side of the conveying roller 202. The servo motor 204 is fixedly installed at one end of the rotating shaft 201.

[0037] Furthermore, through the setting of the conveying mechanism 2, it is convenient to continuously feed the bagged raw materials into the bag-breaking mechanism 3, reducing the working difficulty and labor intensity of the staff and improving the feeding efficiency.

[0038] During use, first, the conveyor belt 203 transports the bagged pigment through the shielding curtain 303 into the chassis 301. The bagged pigment falls from one end of the conveyor belt 203 onto the blade grid 305 at the bottom, and the blades cut open the bagged pigment. At this time, the linear motor 307 drives the electric telescopic rod 308 and the mechanical gripper 309 to move directly above the bagged pigment. The electric telescopic rod 308 drives the mechanical gripper 309 to descend. The mechanical gripper 309 grabs the pigment bag, lifts it, and shakes it to completely pour out the pigment inside the bag. Then, the pigment bag is thrown into the collection basket 5. The poured-out pigment enters the feeding cylinder 401 through the feeding hopper 406 at the bottom of the blade grid 305. The spiral feeding rod 403 continuously and evenly conveys the pigment from a lower position to a higher position. Finally, the conveyed pigment is put into the equipment that requires the pigment through the feeding hose 405.

[0039] In summary, through the coordinated use of the conveying mechanism 2, the bag-breaking mechanism 3, and the feeding mechanism 4, the bagged pigment can be transported to the bag-breaking mechanism 3, where bag-breaking and feeding are carried out in a closed space, effectively reducing the diffusion of dust, lowering the dust concentration in the working environment, being conducive to protecting the health of the operators, and at the same time reducing environmental pollution. The entire process can achieve automatic control, reducing the chance of direct contact between the operators and the pigment dust, reducing the risk of occupational diseases caused by inhaling harmful dust, improving the automation level of the production line, and being conducive to realizing the stability and consistency of the production process.

[0040] Importantly, it should be noted that the construction and arrangement of the present application shown in multiple different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who refer to this disclosure should easily understand that many modifications are possible without materially departing from the novel teachings and advantages of the subject matter described in this application (e.g., changes in the dimensions, scales, structures, shapes and proportions of various elements, as well as parameter values (such as temperature, pressure, etc.), installation arrangements, use of materials, colors, orientations, etc.). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature, number or position of discrete elements may be altered or changed. Therefore, all such modifications are intended to be included within the scope of the present utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means-plus-function" clause is intended to cover the structures that perform the recited function herein, and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present utility model. Therefore, the present utility model is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0041] In addition, in order to provide a concise description of the exemplary embodiments, not all features of the actual embodiments may be described (i.e., those features that are not relevant to the currently contemplated best mode of carrying out the present utility model or those features that are not relevant to the implementation of the present utility model).

[0042] It should be understood that in the development of any actual implementation, as in any engineering or design project, numerous specific implementation decisions may be made. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, without undue experimentation, such development efforts will be a routine task of design, manufacturing and production.

[0043] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model and not to limit them. Although the present utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present utility model may be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present utility model, and they should all be covered within the scope of the claims of the present utility model.

Claims

1. An automatic feeding device for an organic pigment production line, characterized in that: It includes a fixing frame (1), a conveying mechanism (2), a bag-breaking mechanism (3) and a feeding mechanism (4). The conveying mechanism (2) is fixedly installed at the top of the fixing frame (1). The bag-breaking mechanism (3) is fixedly installed at the left end of the conveying mechanism (2). The feeding mechanism (4) is fixedly installed on the left side of the bag-breaking mechanism (3). The bag-breaking mechanism (3) includes a machine case (301), an inlet (302), a shielding curtain (303), a fixing frame (304), a blade grille (305), an annular slide rail (306), a linear motor (307), an electric telescopic rod (308) and a mechanical gripper (309). The machine case (301) is fixedly installed on the left side of the conveying mechanism (2). The inlet (302) is opened on the right side of the machine case (301). The shielding curtain (303) is fixedly installed inside the inlet (302). The fixing frame (304) is fixedly installed inside the machine case (301). The blade grille (305) is fixedly installed inside the fixing frame (304). The annular slide rail (306) is fixedly installed at the top inside the machine case (301). A plurality of the linear motors (307) are fixedly installed at the bottom of the annular slide rail (306). The electric telescopic rod (308) is fixedly installed at the bottom of the linear motor (307). The mechanical gripper (309) is fixedly installed at the bottom of the electric telescopic rod (308).

2. The feeding device supporting the automated production line of organic pigments according to claim 1, wherein: A collection basket (5) is fixedly installed on the front surface of the fixing frame (304). A sealing door (6) is fixedly installed on the front surface of the machine case (301). A controller (7) is fixedly installed on the right side of the sealing door (6).

3. The feeding device supporting the automated production line of organic pigments according to claim 1, wherein: A dust suction hood (8) is fixedly installed on the side wall inside the machine case (301). A dust suction pipe (9) is fixedly installed on the back surface of the dust suction hood (8). The other end of the dust suction pipe (9) is fixedly installed with a dust collector (10).

4. The feeding device supporting the automated production line of organic pigments according to claim 1, wherein: The feeding mechanism (4) includes a feeding cylinder (401), a support frame (402), a spiral feeding rod (403), a discharge port (404), a feeding hose (405) and a feeding hopper (406). The feeding cylinder (401) is fixedly installed on the left side of the bag-breaking mechanism (3). The left end of the feeding cylinder (401) is closed. The support frame (402) is fixedly installed at the bottom of the feeding cylinder (401).

5. The feeding device supporting the automated production line of organic pigments according to claim 4, characterized in that: The spiral feeding rod (403) is fixedly installed inside the feeding cylinder (401). The discharge port (404) is opened at the bottom of the left end of the feeding cylinder (401). The feeding hose (405) is fixedly installed at the bottom of the discharge port (404). The feeding hopper (406) is fixedly installed at the top of the right end of the feeding cylinder (401).

6. The feeding device supporting the automated production line of organic pigments according to claim 1, characterized in that: The conveying mechanism (2) includes a rotating shaft (201), a conveying roller (202), a conveyor belt (203) and a servo motor (204). The rotating shaft (201) is fixedly installed at both ends inside the fixing frame (1). The conveying roller (202) is fixedly installed on the outer side of the rotating shaft (201). The conveyor belt (203) is fixedly installed on the outer side of the conveying roller (202). The servo motor (204) is fixedly installed at one end of the rotating shaft (201).

7. The feeding device supporting the organic pigment automatic production line according to claim 6, characterized in that: A cross bar (11) is fixedly connected to the surface of the conveyor belt (203).

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