Automatic feeding device for sponge processing

Abstract

The utility model belongs to the technical field of feeding devices, and particularly relates to an automatic feeding device for sponge processing, which comprises a first conveying mechanism, a second conveying mechanism and a feeding mechanism. The lifting assembly comprises a supporting plate and two air cylinders; the second conveying mechanism comprises a supporting piece and two conveying assemblies arranged on the supporting piece. The conveying assembly comprises at least three rolling wheels and a belt wound around the outer sides of the three rolling wheels. The guide groove is obliquely formed in one side of the supporting frame; according to the automatic feeding device for sponge processing, sponge blocks are conveyed to the positions above the two conveying assemblies in sequence when all the conveying rollers rotate; the two air cylinders drive the conveying assemblies on the supporting pieces to protrude out of the conveying rollers and jack up the sponge blocks. When the rollers rotate, the belt is driven to rotate so as to convey the sponge blocks to the guide groove and slide to the station, and therefore the effects of automatic feeding and reduction of the labor amount of workers are achieved.

Description

Technical Field

[0001] The utility model belongs to the technical field of feeding devices, and particularly relates to an automatic feeding device for sponge processing. Background Art

[0002] In the sponge processing industry, the feeding link, as a bridge connecting raw materials and processing equipment, its efficiency and stability directly affect the smoothness of the entire production process and product quality.

[0003] Traditional feeding devices have low automation, and only conveyors are used for feeding, resulting in the entire feeding process still relying on manual operation. During the manual handling process, the movement and waiting time of workers occupy a large amount of the production cycle, leading to low overall production efficiency. At the same time, manual handling also has relatively high safety risks, such as accidental slips during handling, etc., which often occur and threaten the lives of workers.

[0004] Therefore, in order to solve the above problems, it is necessary to design an automatic feeding device for sponge processing. Content of the Utility Model

[0005] The purpose of the utility model is to provide an automatic feeding device for sponge processing to solve the technical problem of low automation of existing feeding devices.

[0006] To solve the above technical problem, the utility model provides an automatic feeding device for sponge processing, including:

[0007] A first conveying mechanism, which includes: a support frame and a plurality of conveying rollers bearing-connected to the support frame;

[0008] A lifting assembly, which includes: a support plate connected to the support frame and two cylinders arranged on the support plate;

[0009] A second conveying mechanism, which includes: a support member connected to the telescopic ends of the two cylinders and two groups of conveying components arranged on the support member; where

[0010] The conveying component includes: at least three rollers bearing-connected to the support member and a belt wound around the outer sides of the three rollers;

[0011] A guide groove, which is inclined and arranged on one side of the support frame;

[0012] Each of the conveying rollers is adapted to convey sponge blocks to move above the two conveying components in sequence when rotating; where

[0013] The two cylinders are adapted to drive the conveying components on the support member to protrude above the conveying rollers and lift the sponge blocks; and

[0014] The roller is adapted to drive the belt to rotate during rotation, so as to convey the sponge block onto the guide groove and slide it to the working station.

[0015] Furthermore, the first conveying mechanism further includes: a first baffle provided at the conveying end of the support frame and second baffles provided on both sides of the support frame; wherein

[0016] The first baffle and the second baffles are adapted to limit the conveying path of the sponge block.

[0017] Furthermore, the first conveying mechanism further includes: at least one first motor provided on one side of the support frame; wherein

[0018] The first motor is adapted to drive any one of the conveying rollers to rotate.

[0019] Furthermore, the lifting assembly further includes: at least two guide columns connected to the support member; wherein

[0020] The guide columns penetrate through the support plate and are slidably connected to the support plate.

[0021] Furthermore, the conveying assembly further includes: two tensioning rollers bearing-connected to the support member; wherein

[0022] The two tensioning rollers are arranged on the outer side of the belt and are in contact with the belt.

[0023] Furthermore, the second conveying mechanism further includes: a rotating shaft bearing-connected to the support member, a first gear sleeved on the rotating shaft, a second motor provided on the support member, a second gear sleeved on the second motor, and a chain wound around the first gear and the second gear; wherein

[0024] Both ends of the rotating shaft are connected to the rollers at the lowermost position; and

[0025] The rotating shaft is adapted to drive the rollers to rotate during rotation.

[0026] The beneficial effects of the present utility model are as follows:

[0027] (1). In the initial state, the sponge block is placed on the conveying rollers of the first conveying mechanism. As the conveying rollers rotate, the sponge block moves forward in sequence. When the sponge block moves above the second conveying mechanism, the cylinder of the lifting assembly extends, driving the conveying assembly to rise and jack up the sponge block. At the same time, the rollers of the second conveying mechanism start to rotate, driving the belt to rotate, and conveying the sponge block from the conveying rollers to the entrance of the guide groove. After the sponge block enters the guide groove, under the action of gravity and the guidance of the guide groove, it slides along the groove body to the designated working station, completing the feeding process. Through the above design, automatic feeding is achieved, significantly improving the production efficiency and reducing the manual intervention and safety risks.

[0028] Other features and advantages of the present utility model will be described in the subsequent specification, and in part, will become apparent from the specification or will be understood by implementing the present utility model. The objectives and other advantages of the present utility model are achieved and obtained by the structures specifically pointed out in the specification and the drawings.

[0029] To make the above objectives, features, and advantages of the present utility model more obvious and understandable, the following specifically provides preferred embodiments and, in conjunction with the accompanying drawings, the detailed description is as follows. Description of the Drawings

[0030] To more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0031] Figure 1 is a three-dimensional view of the preferred embodiment of the whole of the present utility model Figure 1 ;

[0032] Figure 2 is a three-dimensional view of the preferred embodiment of the whole of the present utility model Figure 2 ;

[0033] Figure 3 is a three-dimensional view of the preferred embodiment of the lifting assembly and the second conveying mechanism of the present utility model;

[0034] Figure 4 is a three-dimensional view of the preferred embodiment of the second conveying mechanism of the present utility model Figure 1 ;

[0035] Figure 5 is a three-dimensional view of the preferred embodiment of the second conveying mechanism of the present utility model Figure 2 .

[0036] In the drawings:

[0037] The first conveying mechanism 1, the support frame 101, the conveying roller 102, the first baffle 103, the second baffle 104, the first motor 105;

[0038] The lifting assembly 2, the support plate 201, the cylinder 202, the guide post 203;

[0039] The second conveying mechanism 3, the support member 301, the conveying assembly 302, the roller 3021, the belt 3022, the tensioning roller 3023, the rotating shaft 303, the first gear 304, the second motor 305, the second gear 306, the chain 307;

[0040] Guide groove 4. Detailed implementation manners

[0041] For the purpose of making the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Apparently, the described embodiments are some but not all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model. Embodiment 1

[0042] As Figures 1 to 5 shown, this embodiment provides an automatic feeding device for sponge processing, including:

[0043] A first conveying mechanism 1, which includes: a support frame 101 and a plurality of conveying rollers 102 bearing-connected to the support frame 101; a lifting assembly 2, which includes: a support plate 201 connected to the support frame 101 and two cylinders 202 arranged on the support plate 201; a second conveying mechanism 3, which includes: a support member 301 connected to the telescopic ends of the two cylinders 202, and two sets of conveying assemblies 302 arranged on the support member 301; wherein the conveying assembly 302 includes: at least three rollers 3021 bearing-connected to the support member 301 and a belt 3022 wound around the outer sides of the three rollers 3021; a guide groove 4, which is obliquely arranged on one side of the support frame 101; each of the conveying rollers 102 is adapted to convey sponge blocks to move above the two conveying assemblies 302 in sequence when rotating; wherein the two cylinders 202 are adapted to drive the conveying assembly 302 on the support member 301 to protrude above the conveying rollers 102 and lift the sponge blocks; and the rollers 3021 are adapted to drive the belt 3022 to rotate when rotating, so as to convey the sponge blocks to the guide groove 4 and slide to the working station.

[0044] In this embodiment, in the initial state, the sponge blocks are placed on the conveying rollers 102 of the first conveying mechanism 1. As the conveying rollers 102 rotate, the sponge blocks move forward in sequence. When the sponge blocks move above the second conveying mechanism 3, the cylinders 202 of the lifting assembly 2 extend, driving the conveying assembly 302 to rise and lift the sponge blocks. At the same time, the rollers 3021 of the second conveying mechanism 3 start to rotate, driving the belt 3022 to rotate, and conveying the sponge blocks from the conveying rollers 102 to the entrance of the guide groove 4. After the sponge blocks enter the guide groove 4, under the action of gravity and the guidance of the guide groove 4, they slide along the groove body to the designated working station, completing the feeding process. Through the above design, automatic feeding is achieved, significantly improving the production efficiency and reducing the manual intervention and safety risks.

[0045] The first conveying mechanism 1 further includes: a first baffle 103 disposed at the conveying end of the support frame 101 and second baffles 104 disposed on both sides of the support frame 101; wherein the first baffle 103 and the second baffles 104 are adapted to limit the conveying path of the sponge block; by providing the first baffle 103, it is possible to prevent the sponge block from flying out of the first conveying mechanism 1 due to inertia or other reasons during the conveying process, ensuring that the sponge block can accurately stay at a predetermined position and preparing for subsequent lifting and conveying steps; by providing the second baffles 104, it is possible to limit the movement of the sponge block in the horizontal direction, preventing the sponge block from shifting or tipping over during the conveying process, and ensuring that the sponge block can move forward stably along the predetermined conveying path.

[0046] The first conveying mechanism 1 further includes: at least one first motor 105 disposed on one side of the support frame 101; wherein the first motor 105 is adapted to drive any one of the conveying rollers 102 to rotate; when there is one first motor 105, the adjacent conveying rollers 102 are driven by a transmission assembly, and when there are multiple first motors 105, they can be spaced apart on the side of the support frame 101 to drive some of the conveying rollers 102 to rotate. When the number of first motors 105 corresponds to the number of conveying rollers 102, each first motor 105 drives the corresponding conveying roller 102 to rotate.

[0047] The lifting assembly 2 further includes: at least two guide columns 203 connected to the support member 301; wherein the guide columns 203 penetrate through the support plate 201 and are slidably connected to the support plate 201; by providing the guide columns 203, additional support and guidance are provided for the lifting movement of the support member 301, effectively preventing the support member 301 from shaking or skewing due to uneven thrust of the cylinder 202 or external factor interference during the lifting process, thereby ensuring the smoothness and accuracy of the lifting movement.

[0048] The conveying assembly 302 further includes: two tensioning rollers 3023 bearing-connected to the support member 301; wherein the two tensioning rollers 3023 are disposed outside the belt 3022 and are in contact with the belt 3022; by providing the tensioning rollers 3023, the tensioning rollers 3023 act on the belt 3022 with appropriate pressure to help maintain the tension state of the belt 3022, contributing to preventing the belt 3022 from becoming loose or slipping during operation, and ensuring that the belt 3022 can stably transmit power and drive the sponge block to move.

[0049] The second conveying mechanism 3 further includes: a rotating shaft 303 bearing-connected to the support member 301, a first gear 304 sleeved on the rotating shaft 303, a second motor 305 disposed on the support member 301, a second gear 306 sleeved on the second motor 305, and a chain 307 wound around the first gear 304 and the second gear 306; wherein both ends of the rotating shaft 303 are connected to the lowermost rollers 3021; and the rotating shaft 303 is adapted to drive the rollers 3021 to rotate when rotating.

[0050] In this embodiment, when the second motor 305 is started, the second motor 305 drives the second gear 306 to rotate, the second gear 306 drives the first gear 304 to rotate through the chain 307, the first gear 304 drives the rotating shaft 303 to rotate, the rotating shaft 303 drives the rollers 3021 to rotate, and the rollers 3021 drive the belt 3022 to rotate through the cooperation of other rollers 3021 to convey the sponge block to move.

[0051] All the devices (components without specific structures described) selected in this application are common standard components or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or obtained through conventional experimental methods.

[0052] In the description of the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0053] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0054] Inspired by the above-described ideal embodiments of the present utility model, through the above description, relevant staff can completely make various changes and modifications without departing from the technical idea of the present utility model. The technical scope of the present utility model is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. An automatic feeding device for sponge processing, characterized in that, including: a first conveying mechanism (1), which includes: a support frame (101) and a plurality of conveying rollers (102) bearing-connected to the support frame (101); a lifting assembly (2), which includes: a support plate (201) connected to the support frame (101) and two cylinders (202) arranged on the support plate (201); a second conveying mechanism (3), which includes: a support member (301) connected to the telescopic ends of the two cylinders (202), and two groups of conveying assemblies (302) arranged on the support member (301); where the conveying assembly (302) includes: at least three rollers (3021) bearing-connected to the support member (301) and a belt (3022) wound around the outside of the three rollers (3021); a guiding groove (4), which is inclined and arranged on one side of the support frame (101); each of the conveying rollers (102) is adapted to convey the sponge blocks to move above the two conveying assemblies (302) in sequence when rotating; where the two cylinders (202) are adapted to drive the conveying assembly (302) on the support member (301) to protrude above the conveying rollers (102) and lift the sponge blocks; and the rollers (3021) are adapted to drive the belt (3022) to rotate when rotating, so as to convey the sponge blocks onto the guiding groove (4) and slide to the working position.

2. The automatic feeding device for sponge processing according to claim 1, wherein the first conveying mechanism (1) further includes: a first baffle (103) arranged at the conveying end of the support frame (101) and second baffles (104) arranged on both sides of the support frame (101); where the first baffle (103) and the second baffles (104) are adapted to limit the conveying path of the sponge blocks.

3. The automatic feeding device for sponge processing according to claim 2, wherein the first conveying mechanism (1) further includes: at least one first motor (105) arranged on one side of the support frame (101); where the first motor (105) is adapted to drive any one of the conveying rollers (102) to rotate.

4. The automatic feeding device for sponge processing according to claim 3, wherein the lifting assembly (2) further includes: at least two guiding columns (203) connected to the support member (301); where the guiding columns (203) penetrate through the support plate (201) and are slidably connected to the support plate (201).

5. The automatic feeding device for sponge processing according to claim 4, wherein the conveying assembly (302) further includes: two tensioning rollers (3023) bearing-connected to the support member (301); where the two tensioning rollers (3023) are arranged on the outside of the belt (3022) and are in contact with the belt (3022).

6. The automatic feeding device for sponge processing according to claim 5, wherein The second conveying mechanism (3) further includes: a rotating shaft (303) bearing-connected to the support member (301), a first gear (304) sleeved on the rotating shaft (303), a second motor (305) disposed on the support member (301), a second gear (306) sleeved on the second motor (305), and a chain (307) wound around the first gear (304) and the second gear (306); wherein both ends of the rotating shaft (303) are connected to the lowermost rollers (3021); and the rotating shaft (303) is adapted to drive the rollers (3021) to rotate when rotating.

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