Feeding device

The conveyor system addresses the issue of static electricity-induced film bulging and reflection by using negative pressure absorption and air blowing to keep films flat, enhancing detection accuracy in automated production systems.

CN223102207UActive Publication Date: 2025-07-15SUNWODA ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422169706.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-07-15
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

In the prior art, during the transportation of thin-film materials, the flat belt mechanism causes the film to come into contact with the belt and generates static electricity, and the film is protruding and uneven, affecting the accuracy of sensor detection.

Method used

The combination design of the belt main body, in-place detection member, blowing member and adsorption member is adopted. The film is pressed against the belt main body by blowing, and the negative pressure adsorption hole of the adsorption member is used to make the film stick tightly to the belt to avoid static electricity generation and film protrusion, and ensure that the film is flat.

Benefits of technology

It effectively avoids the film protrusion and uneven problems caused by static electricity, and improves the accuracy of sensor detection.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a feeding device, and relates to the technical field of material transportation in-place detection, negative pressure generated by an adsorption component is transmitted through adsorption holes, a film is tightly attached to a belt main body, friction static electricity is not prone to being generated between materials and the belt main body, film protrusion caused by the static electricity is effectively avoided, and the production efficiency is improved. And the blowing component blows air towards a detection area formed by the in-place detection component, so that a thin film below a material in the detection area is tightly attached to the belt main body, the thin film is tightly attached and flattened, and the problems that in the prior art, a flat belt is adopted for conveying the material with the thin film, static electricity is easily generated when the flat belt is in contact with the thin film, and the conveying efficiency is high are solved. And due to the fact that the thin film is uneven, the detection laser reflects light on the surface of the thin film, and the detection accuracy of the sensor is affected.
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Description

Technical Field

[0001] The utility model relates to the technical field of material transportation in - place detection, in particular to a feeding device. Background Art

[0002] In some specific automated production industries, there are plastic films on the surfaces of some products or packaging is required. In the field of battery production, a film is attached to the surface of a battery, and when the battery arrives in place, the arrival information of the battery is judged by detecting the thickness.

[0003] However, in the existing production situation, in the transportation process of materials with films, an ordinary flat - belt mechanism is used. The contact between the belt and the film is likely to generate static electricity, resulting in the film bulging, which affects the detection of the sensor. Moreover, the film is thin and reflective, and the transmitted laser emitted by the sensor is prone to reflection and scattering under the interference of the film, making the detection signal inaccurate and leading to misjudgment of the product position detection. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a feeding device to alleviate the technical problems existing in the prior art that in the transportation of materials with films, a flat belt is used for transportation, which is easy to generate static electricity when contacting with the film, resulting in the film bulging, and the unevenness of the film causes the detection laser to reflect on the film surface, affecting the detection accuracy of the sensor.

[0005] The feeding device provided by the utility model includes: a belt main body, an in - place detection member, a blowing member, and an adsorption member;

[0006] The belt main body is used for transporting materials with films, and the film is located below the materials;

[0007] The in - place detection member forms a detection area, and the in - place detection member is configured to be able to sense the materials entering the detection area;

[0008] The blowing member is arranged above the belt main body, and the blowing member is configured to be able to blow air towards the detection area so that the film in the detection area is tightly attached and flattened on the belt main body;

[0009] The belt main body has adsorption holes, and the adsorption member is configured to be able to transmit negative pressure through the adsorption holes so that the film is tightly attached to the belt main body.

[0010] In an optional embodiment,

[0011] The adsorption member includes a vacuum cavity and a vacuum air source;

[0012] The vacuum cavity is arranged in the inner cavity formed by enclosing the belt main body, and a vacuum chamber is formed inside the vacuum cavity;

[0013] The vacuum source is connected to the vacuum chamber, and the vacuum source is used to create a negative pressure in the vacuum chamber so as to transfer the negative pressure to the film through the adsorption holes.

[0014] In an alternative embodiment,

[0015] The projection of the vacuum chamber on the horizontal plane covers the projection of the detection area on the horizontal plane.

[0016] In an alternative embodiment,

[0017] The feeding device further includes two mounting frames arranged in parallel;

[0018] A rotating roller is arranged between the two mounting frames, and both ends of the rotating roller are rotatably connected to the two mounting frames respectively, and the main body of the belt is wound around the rotating roller;

[0019] The vacuum chamber is located between the two mounting frames, and the vacuum chamber is respectively connected to the two mounting frames.

[0020] In an alternative embodiment,

[0021] The air blowing member includes an air blowing nozzle and a positive pressure air source;

[0022] The air blowing nozzle is located above the main body of the belt, and the air blowing direction of the air blowing nozzle faces the detection area;

[0023] The positive pressure air source is connected to the air blowing nozzle, and the positive pressure air source is used to supply positive pressure gas to the air blowing nozzle.

[0024] In an alternative embodiment,

[0025] The feeding device further includes a positioning adjustment member;

[0026] The positioning adjustment member is located in the conveying direction of the main body of the belt, and the positioning adjustment member is used to block the movement of the material sensed by the positioning detection member.

[0027] In an alternative embodiment,

[0028] The positioning adjustment member includes an adjustment driving member and a blocking member;

[0029] The adjustment driving member is connected to the mounting frame, the adjustment driving member is in transmission connection with the blocking member, and the adjustment driving member is configured to be able to drive the blocking member to move between a blocking position and an avoidance position;

[0030] When the blocking member is in the blocking position, the blocking member can block the movement of the material sensed by the in-place detection component;

[0031] When the blocking member is in the avoidance position, there is a distance between the blocking member and the material sensed by the in-place detection component, so as to allow the material sensed by the in-place detection component to be grabbed.

[0032] In an alternative embodiment,

[0033] The feeding device also includes a belt power assembly;

[0034] The belt power assembly is connected to the mounting frame, and the belt power assembly is used to drive the belt body to move.

[0035] In an alternative embodiment,

[0036] The feeding device also includes a width adjustment plate arranged above the belt body;

[0037] The two width adjustment plates are respectively slidably connected to the two mounting frames to adjust the distance between the two width adjustment plates.

[0038] In an alternative embodiment,

[0039] The in-place detection component includes two opposing beam sensors;

[0040] The two beam sensors are mounted on the two mounting frames opposite to each other.

[0041] The feeding device provided by the utility model, the negative pressure generated by the adsorption component is transmitted through the adsorption hole, so that the film is tightly attached to the belt body, so that friction static electricity is not easily generated between the material and the belt body, and the film bulging caused by static electricity is effectively avoided, and the blowing component blows air toward the detection area formed by the in-place detection component, so that the film under the material in the detection area is tightly attached to the belt body, thereby making the film tightly attached and flat, alleviating the technical problems existing in the prior art that the transportation of materials with film is carried out by flat belts, and static electricity is easily generated when in contact with the film, causing the film to bulge, and the uneven film causes the detection laser to reflect on the surface of the film, affecting the detection accuracy of the sensor. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0043] Figure 1 It is a schematic diagram of the overall structure of the feeding device provided by an embodiment of the present utility model;

[0044] Figure 2 It is an exploded view of the overall structure of the feeding device provided by an embodiment of the present utility model;

[0045] Figure 3 It is a schematic diagram of the overall structure of the feeding device from another perspective provided by an embodiment of the present utility model.

[0046] Reference numerals: 10 - material; 100 - belt main body; 110 - adsorption holes; 120 - rotating roller; 200 - in - place detection member; 300 - air - blowing member; 310 - air - blowing nozzle; 320 - positive - pressure air source; 400 - adsorption member; 410 - vacuum cavity; 420 - vacuum air source; 510 - mounting bracket; 520 - connecting bracket; 600 - in - place adjustment member; 610 - adjustment driving member; 620 - blocking member; 700 - belt power assembly; 710 - belt driving member; 720 - belt driving roller; 800 - width adjustment plate; 810 - long slot. Detailed implementation manners

[0047] Next, the technical solutions of the present utility model will be clearly and completely described in conjunction with the accompanying drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts fall within the protection scope of the present utility model.

[0048] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0049] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0050] The following is a detailed description of the specific embodiments of the present invention in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only for explaining and understanding the present invention, and are not used to limit the present invention.

[0051] As Figure 1 , Figure 2 , Figure 3 shown, the feeding device provided in this embodiment includes: a belt main body 100, a position detection member 200, a blowing member 300, and an adsorption member 400; the material 10 is placed on the belt main body 100, and the belt main body 100 drives the material 10 to move, thereby transporting the material 10.

[0052] The position detection member 200 forms a detection area. Specifically, the position detection member 200 includes two opposed sensors, which are respectively arranged on the left and right sides of the belt main body 100. A detection area is formed between the two opposed sensors. When the material 10 enters the detection area, the material 10 can be sensed, and a control signal is generated and transmitted to the external controller. The external controller controls the belt main body 100 to stop working, and the material 10 can be transported in place.

[0053] The blowing member 300 is arranged above the belt main body 100, and the blowing member 300 is configured to be able to blow air toward the detection area, so that the film under the material 10 in the detection area is closely attached to the belt main body 100.

[0054] Regarding the structure and shape of the blowing member 300, specifically:

[0055] The blowing member 300 includes a blowing nozzle 310 and a positive pressure air source 320; the blowing nozzle 310 is located above the belt main body 100, and the blowing direction of the blowing nozzle 310 is toward the detection area; the positive pressure air source 320 is connected to the blowing nozzle 310, and the positive pressure air source 320 conveys positive pressure gas to the blowing nozzle 310 and sprays it through the blowing nozzle 310. The gas sprayed by the blowing nozzle 310 can blow toward the material 10 in the detection area, so that the film under the material 10 is closely attached to the belt main body 100, and the film is closely attached and flat.

[0056] In addition, optionally, a plurality of blowing nozzles 310 may also be provided, and the blowing directions of the plurality of blowing nozzles 310 are different, so that the positive pressure gas blows toward the entire area of the belt main body 100, so that during the process of the material 10 being transported by the belt main body 100, the film under the material 10 can always be closely and flatly attached to the belt main body 100.

[0057] The belt main body 100 has adsorption holes 110, and a plurality of adsorption holes 110 are provided. The plurality of adsorption holes 110 are arranged in an array. The adsorption member 400 is configured to be able to transmit negative pressure through the adsorption holes 110 so that the material 10 is closely attached to the belt main body 100.

[0058] Regarding the structure and shape of the adsorption member 400, specifically:

[0059] The adsorption member 400 includes a vacuum cavity 410 and a vacuum air source 420; the vacuum cavity 410 is arranged in the inner cavity formed by enclosing the belt main body 100. The vacuum cavity 410 is of a box structure with an opening at the top, and the opening faces the belt main body 100 located above. A vacuum chamber is formed inside the vacuum cavity 410; the vacuum air source 420 is connected to the vacuum cavity 410, and the vacuum air source 420 evacuates to form a negative pressure in the vacuum chamber, so as to transmit the negative pressure to the film under the material 10 on the belt main body 100 through the adsorption holes 110.

[0060] In an alternative embodiment, the vacuum chamber covers the detection area so that the film under the material 10 entering the detection area is always adsorbed inside the vacuum belt.

[0061] In addition, optionally, the vacuum chamber can also cover the entire area of the belt main body 100, so that during the transportation of the material 10 by the belt main body 100, the film under the material 10 can always be adsorbed on the belt main body 100.

[0062] The feeding device provided in this embodiment transmits the negative pressure generated by the adsorption member 400 through the adsorption holes 110 to closely attach the material 10 to the belt main body 100, so that it is not easy to generate frictional static electricity between the material 10 and the belt main body 100, effectively avoiding the film bulge caused by static electricity. And, by blowing air towards the detection area formed by the in-place detection member 200 through the blowing member 300, the film on the material 10 located in the detection area is closely attached to the surface of the material 10, so as to flatten the film, alleviating the technical problems existing in the prior art that the transportation of the material 10 with a film uses a flat belt for transportation, which is easy to generate static electricity when contacting the film, resulting in the film bulge, and the uneven film causes the detection laser to reflect on the film surface, affecting the detection accuracy of the sensor.

[0063] In an alternative embodiment, in order to install the belt main body 100, the in-place detection member 200 and the adsorption member 400, the feeding device further includes two mounting frames 510 arranged in parallel; a rotating roller 120 is arranged between the two mounting frames 510, and both ends of the rotating roller 120 are rotatably connected to the two mounting frames 510 respectively, so that the rotating roller 120 can rotate along its own axis direction, and the belt main body 100 is wound around the rotating roller 120, thereby installing the belt main body 100.

[0064] The vacuum chamber 410 is located between two mounting brackets 510, and the vacuum chamber 410 is respectively connected to the two mounting brackets 510 to install the vacuum chamber 410.

[0065] Two opposed sensors are arranged relatively parallel, and the two opposed sensors are relatively mounted on the two mounting brackets 510.

[0066] In addition, a connecting bracket 520 is provided below the two mounting brackets 510. The connecting bracket 520 is respectively connected to the two mounting brackets 510, so as to connect the two mounting brackets 510 into an integral structure and ensure the stability of the mounting brackets 510.

[0067] In order to ensure that the position where each material 10 stops each time is the same, in an alternative embodiment, the feeding device further includes a positioning adjustment member 600; the positioning adjustment member 600 is located in the conveying direction of the belt main body 100, and the positioning adjustment member 600 is used to block the movement of the material 10 sensed by the positioning detection member 200, so as to stop the material 10 and facilitate the subsequent robot to pick up the material 10.

[0068] It should be noted that when the positioning detection member 200 senses the material 10, the positioning detection member 200 generates a control signal to control the belt main body 100 to stop working. There is a time interval between when the positioning detection member 200 senses the material 10 and when the belt main body 100 stops working, that is, when the positioning detection member 200 senses the material 10, the belt main body 100 stops working after a period of time. Therefore, when the positioning detection member 200 senses the material 10, the material 10 will continue to move for a period of time. Therefore, the positioning adjustment member 600 is provided to realize that when the positioning detection member 200 senses the material 10, the positioning adjustment member 600 stops the continuously moving material 10.

[0069] In addition, in order to ensure that the position where it stops each time is the same, it is necessary to ensure that the material 10 can all contact the positioning adjustment member 600 and the material 10 can all be stopped by the positioning adjustment member 600. When the positioning detection member 200 senses the material 10, the material 10 will continue to move for a period of time and still cannot contact the positioning adjustment member 600. At this time, it is necessary to extend the continuous working time of the belt main body 100, so as to ensure that the material 10 can all be stopped by the positioning adjustment member 600 each time.

[0070] Regarding the structure and shape of the positioning adjustment member 600, specifically:

[0071] The in-place adjustment member 600 includes an adjustment driving member 610 and a blocking member 620; the adjustment driving member 610 is set as any one of a driving motor, a driving hydraulic cylinder or a driving air cylinder. Preferably, the adjustment driving member 610 is set as a driving air cylinder. The adjustment driving member 610 is connected to the mounting bracket 510. The blocking member 620 is specifically an L-shaped baffle structure. The adjustment driving member 610 is drivingly connected to the vertical plate of the blocking member 620. The horizontal plate of the blocking member 620 is used to contact the material 10.

[0072] The driving force generated by the adjustment driving member 610 can drive the blocking member 620 to move between a blocking position and an avoidance position; when the driving rod of the adjustment driving member 610 extends, the blocking member 620 is in the blocking position, and the blocking member 620 can block the movement of the material 10 sensed by the in-place detection member 200; when the material 10 stops moving, the driving rod of the adjustment driving member 610 retracts, so that the blocking member 620 is in the avoidance position, and there is a distance between the blocking member 620 and the material 10 sensed by the in-place detection member 200, which is convenient for the subsequent robotic arm to grab the material 10 sensed by the in-place detection member 200.

[0073] As Figure 3 shown, in an alternative embodiment, the feeding device further includes a belt power assembly 700; the belt power assembly 700 is connected to the mounting bracket 510, and the belt power assembly 700 is used to drive the movement of the belt body 100.

[0074] Specifically, the belt power assembly 700 includes a belt driving member 710 and a belt driving roller 720. The belt driving member 710 is drivingly connected to the belt driving roller 720. The driving force generated by the belt driving member 710 drives the belt driving roller 720 to rotate along its own axis. Since the belt body 100 is wound around the belt driving roller 720, the rotation of the belt driving roller 720 drives the movement of the belt body 100, thereby transporting the material 10.

[0075] In an alternative embodiment, the feeding device further includes a width adjustment plate 800 disposed above the belt body 100; the width adjustment plate 800 can contact the material 10 on the belt body 100 to adjust the orientation of the material 10. The two width adjustment plates 800 are respectively slidably connected to the two mounting brackets 510 to adjust the distance between the two width adjustment plates 800.

[0076] Specifically, a long slot 810 is formed in the width adjustment plate 800. The depth direction of the long slot 810 is the width direction of the belt main body 100. A connection hole is provided on the mounting bracket 510. Bolts pass through the long slot 810 and the connection hole to connect the width adjustment plate 800 to the mounting bracket 510. Due to the setting of the long slot 810, the position of the width adjustment plate 800 relative to the mounting bracket 510 can be freely adjusted, so as to adjust the distance between the two width adjustment plates 800, which is applicable to materials 10 of different width dimensions.

[0077] The feeding device provided in this embodiment can blow the film from above to be closely attached and flattened to the belt main body 100 through the blowing member 300; through the adsorption member 400, the film can be sucked from below to be closely attached to the belt; through the setting of the in-place adjustment member 600, it is ensured that the position where the material 10 stops each time is the same, so as to facilitate the subsequent manipulator to grab the material 10.

[0078] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A feeding device, characterized in that, Comprising: A belt main body (100), a position detection member (200), a blowing member (300), and a suction member (400); The belt main body (100) is used for conveying materials (10) with a film, and the film is located below the materials (10); The position detection member (200) forms a detection area, and the position detection member (200) is configured to be able to sense the materials (10) entering the detection area; The blowing member (300) is arranged above the belt main body (100), and the blowing member (300) is configured to be able to blow air towards the detection area so that the film in the detection area is closely attached and flattened on the belt main body (100); The belt main body (100) has suction holes (110), and the suction member (400) is configured to be able to transmit negative pressure through the suction holes (110) so that the film is closely attached to the belt main body (100).

2. The feeding device according to claim 1, wherein The suction member (400) includes a vacuum cavity (410) and a vacuum air source (420); The vacuum cavity (410) is arranged in the inner cavity formed by surrounding the belt main body (100), and a vacuum chamber is formed inside the vacuum cavity (410); The vacuum air source (420) is connected to the vacuum cavity (410), and the vacuum air source (420) is used to make the vacuum chamber form negative pressure so as to transmit the negative pressure to the film through the suction holes (110).

3. The feeding device according to claim 2, wherein The projection surface of the vacuum chamber on the horizontal plane covers the projection surface of the detection area on the horizontal plane.

4. The feeding device according to claim 2, wherein The feeding device further includes two mounting frames (510) arranged in parallel; A rotating roller (120) is arranged between the two mounting frames (510), and both ends of the rotating roller (120) are rotatably connected to the two mounting frames (510) respectively, and the belt main body (100) is wound around the rotating roller (120); The vacuum cavity (410) is located between the two mounting frames (510), and the vacuum cavity (410) is respectively connected to the two mounting frames (510).

5. The feeding device according to claim 1, wherein The blowing member (300) includes a blowing nozzle (310) and a positive pressure air source (320); The blowing nozzle (310) is located above the belt main body (100), and the blowing direction of the blowing nozzle (310) is towards the detection area; The positive pressure air source (320) is connected to the blowing nozzle (310), and the positive pressure air source (320) is used to supply positive pressure gas to the blowing nozzle (310).

6. The feeding device according to claim 4, wherein The feeding device further includes a position adjustment member (600); The in-place adjustment member (600) is located in the conveying direction of the belt main body (100), and the in-place adjustment member (600) is configured to block the movement of the material (10) sensed by the in-place detection member (200).

7. The feeding device according to claim 6, wherein the in-place adjustment member (600) includes an adjustment driving member (610) and a blocking member (620); the adjustment driving member (610) is connected to the mounting bracket (510), the adjustment driving member (610) is in transmission connection with the blocking member (620), and the adjustment driving member (610) is configured to be able to drive the blocking member (620) to move between a blocking position and an avoidance position; when the blocking member (620) is in the blocking position, the blocking member (620) is capable of blocking the movement of the material (10) sensed by the in-place detection member (200); when the blocking member (620) is in the avoidance position, there is a gap between the blocking member (620) and the material (10) sensed by the in-place detection member (200) to facilitate grasping the material (10) sensed by the in-place detection member (200).

8. The feeding device according to claim 4, wherein the feeding device further includes a belt power assembly (700); the belt power assembly (700) is connected to the mounting bracket (510), and the belt power assembly (700) is configured to drive the belt main body (100) to move.

9. The feeding device according to claim 4, wherein the feeding device further includes a width adjustment plate (800) disposed above the belt main body (100); the two width adjustment plates (800) are respectively slidably connected to the two mounting brackets (510) to adjust the distance between the two width adjustment plates (800).

10. The feeding device according to claim 4, wherein the in-place detection member (200) includes two opposed sensors; the two opposed sensors are oppositely mounted on the two mounting brackets (510).