Film tensioning device for film production
The thin film production device addresses structural complexity and adjustment difficulties by employing a movable tension roller mechanism and drive system for precise tension control, improving production efficiency and quality.
Patent Information
- Application Number
- CN202421644157.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The existing film tensioning devices have complex structures, inconvenient adjustments and inaccurate control, which affect the production efficiency and quality of films.
A film tensioning device including a tensioning roller moving mechanism, a positioning roller lifting mechanism and a driving mechanism is designed. Through the combination of a screw, a worm gear and a threaded rod, the film is accurately tensioned and conveniently adjusted.
It realizes stable tension of the film during the production process, simplifies the device structure, and improves operational convenience and production efficiency.
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Figure CN223102276U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of film tensioning, and specifically, to a film tensioning device for film production. Background Art
[0002] With the development of technology, film products have been widely used in many fields, such as photovoltaic, electronics, packaging, etc. In the process of film production, the film tensioning device is a crucial equipment, which can effectively tension the film and ensure the stability and uniformity of the film during production.
[0003] However, the existing film tensioning devices have some deficiencies, such as complex structure, inconvenient adjustment, inaccurate control, etc., which affect the production efficiency and quality of the film.
[0004] For the problems in the related technology, no effective solution has been proposed yet. Summary of the Utility Model
[0005] For the problems in the related technology, the utility model proposes a film tensioning device for film production to overcome the above-mentioned technical problems existing in the existing related technology.
[0006] Therefore, the specific technical solution adopted by the utility model is as follows:
[0007] A film tensioning device for film production includes a fixed block. A tensioning roller moving mechanism is arranged inside the fixed block. Above the tensioning roller moving mechanism is a tensioning roller bracket. A tensioning roller is installed inside the tensioning roller bracket. An upright plate is fixedly installed at the upper end of the middle part of the fixed block. A positioning roller is installed between the upright plates. Positioning roller lifting mechanisms are arranged at the front and rear ends of the positioning roller. A driving mechanism is arranged at the left end of the fixed block. A film is installed outside the tensioning roller and the positioning roller. An upper roller is installed at the upper end of the film. A lower roller is installed at the lower end of the film.
[0008] As a further scheme of the utility model, the tensioning roller moving mechanism includes a lead screw. A lead screw sleeve is spirally connected to the outside of the lead screw. The lead screw is rotationally connected to the fixed block.
[0009] As a further scheme of the utility model, opposite threads are provided on the lead screw. The opposite threads on the lead screw are horizontally symmetrically arranged. The lead screw sleeve is slidably connected to the fixed block.
[0010] As a further scheme of the utility model, the positioning roller lifting mechanism includes a threaded rod. A knob is fixedly connected to the top end of the threaded rod. A threaded sleeve is spirally connected to the outside of the threaded rod. The threaded sleeve is rotationally connected to the positioning roller.
[0011] As a further solution of the present utility model, the driving mechanism includes a worm, a worm gear is meshed and connected to the outside of the worm, and a hand wheel is fixedly connected to the front end of the worm.
[0012] As a further solution of the present utility model, the tensioning roller and the positioning roller are both horizontally symmetrically arranged, and the upper roller and the lower roller are both horizontally symmetrically arranged.
[0013] As a further solution of the present utility model, a fixed long rod is rotatably installed at the end of the upper roller, and the fixed long rod is fixedly connected to the fixed block.
[0014] As a further solution of the present utility model, a rotating ring is rotatably installed on the outside of the lower roller, a spring is fixedly installed at the bottom end of the rotating ring, and a spring positioning plate is installed at the bottom end of the spring.
[0015] The beneficial effects of the present utility model are as follows:
[0016] By providing a tensioning roller, a positioning roller, a tensioning roller moving mechanism, a positioning roller lifting mechanism, a thin film, an upper roller, a lower roller, etc., the thin film passes through the gap between the upper roller and the lower roller, and under the action of the spring, the upper roller and the lower roller clamp and position the thin film. Then the thin film passes through the left positioning roller, the left tensioning roller, the right tensioning roller, and the right positioning roller in sequence, and the upper roller and the lower roller clamp the end of the thin film. Under the action of the thin film traction mechanism, the thin film moves and remains in a tensioned state, so as to facilitate the carrying out of other processes when the thin film is in a tensioned state. The structure of this set of devices is simple and convenient to adjust, so the operation of this set of devices is simple and convenient. Description of the Drawings
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0018] Figure 1 is the overall structural schematic diagram of a thin film tensioning device for thin film production according to an embodiment of the present utility model;
[0019] Figure 2 is the installation structural schematic diagram of the lead screw and the lead screw sleeve of a thin film tensioning device for thin film production according to an embodiment of the present utility model;
[0020] Figure 3 is the installation structural schematic diagram of the worm gear and the worm of a thin film tensioning device for thin film production according to an embodiment of the present utility model;
[0021] Figure 4Schematic diagram of the installation structure of the threaded rod and the threaded sleeve of a film tensioning device for film production according to an embodiment of the present utility model;
[0022] Figure 5 Schematic diagram of the installation structure of the spring and the spring positioning plate of a film tensioning device for film production according to an embodiment of the present utility model.
[0023] In the figure:
[0024] 1. Fixed block; 2. Tensioning roller moving mechanism; 21. Lead screw; 22. Lead screw sleeve; 3. Tensioning roller bracket; 4. Tensioning roller; 5. Vertical plate; 6. Positioning roller; 7. Positioning roller lifting mechanism; 71. Threaded rod; 72. Knob; 73. Threaded sleeve; 8. Driving mechanism; 81. Worm; 82. Worm gear; 83. Handwheel; 9. Film; 10. Upper roller; 11. Fixed long rod; 12. Lower roller; 13. Rotating ring; 14. Spring; 15. Spring positioning plate. Specific embodiments
[0025] To further illustrate the embodiments, the present utility model provides accompanying drawings, which are part of the disclosure of the present utility model. These drawings are mainly used to illustrate the embodiments and can be combined with the relevant descriptions in the specification to explain the operating principle of the embodiments. With reference to these contents, those of ordinary skill in the art should be able to understand other possible implementation manners and the advantages of the present utility model. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.
[0026] According to an embodiment of the present utility model, a film tensioning device for film production is provided.
[0027] Please refer to the attached specification Figures 1-5 , a film tensioning device for film production according to an embodiment of the present utility model, includes a fixed block 1. A tensioning roller moving mechanism 2 is provided inside the fixed block 1. A tensioning roller bracket 3 is provided above the tensioning roller moving mechanism 2. A tensioning roller 4 is installed inside the tensioning roller bracket 3. A vertical plate 5 is fixedly installed at the upper end of the middle part of the fixed block 1. A positioning roller 6 is installed between the vertical plates 5. Positioning roller lifting mechanisms 7 are provided at the front and rear ends of the positioning roller 6. A driving mechanism 8 is provided at the left end of the fixed block 1. A film 9 is installed outside the tensioning roller 4 and the positioning roller 6. An upper roller 10 is installed at the upper end of the film 9. A lower roller 12 is installed at the lower end of the film 9.
[0028] When the device is in use, after the film 9 passes through the upper roller 10 and the lower roller 12, under the action of the spring 14, the spring 14 drives the rotating ring 13 to move, thereby causing the lower roller 12 to rise, and the upper roller 10 and the lower roller 12 clamp the film 9. The film 9 first passes through the positioning roller 6 on the left and then through the tensioning roller 4 on the left. After the film 9 is turned by the tensioning roller 4 on the right, the end of the film 9 passes through the positioning roller 6 on the right and enters between the upper roller 10 and the lower roller 12. Turning the handwheel 83 drives the worm 81 to rotate, the worm 81 drives the worm gear 82 to rotate, the worm gear 82 drives the lead screw 21 to rotate, the lead screw 21 drives the lead screw sleeve 22 to rotate and move relative to the fixed block 1, and the lead screw sleeve 22 drives the tensioning roller bracket 3 and the tensioning roller 4 to move synchronously. Turning the knob 72 drives the threaded rod 71 to rotate, the threaded rod 71 drives the threaded sleeve 73 to rotate and move up and down in the vertical plate 5, and the threaded sleeve 73 drives the positioning roller 6 to move up and down synchronously. Thus, this set of devices keeps the film 9 in a tensioned state all the time.
[0029] In one embodiment, please refer to the attached drawings of the specification Figures 1-5 As a further solution of the present utility model, the tensioning roller moving mechanism 2 includes a lead screw 21. A lead screw sleeve 22 is spirally connected to the outside of the lead screw 2. The lead screw 21 is rotatably connected to the fixed block 1. Opposite threads are provided on the lead screw 21, and the opposite threads on the lead screw 21 are horizontally symmetrically arranged. The lead screw sleeve 22 is slidably connected to the fixed block 1.
[0030] The lead screw 21 drives the lead screw sleeve 22 to rotate and move relative to the fixed block 1, so as to drive the tensioning roller bracket 3 and the tensioning roller 4 to move away from or close to each other through the lead screw sleeve 22.
[0031] In another embodiment, please refer to the attached drawings of the specification Figures 1-5 As a further solution of the present utility model, the positioning roller lifting mechanism 7 includes a threaded rod 71. The top end of the threaded rod 71 is fixedly connected with a knob 72. A threaded sleeve 73 is spirally connected to the outside of the threaded rod 71. The threaded sleeve 73 is rotatably connected to the positioning roller 6.
[0032] Turning the knob 72 drives the threaded rod 71 to rotate, the threaded rod 71 drives the threaded sleeve 73 to rotate and move up and down in the vertical plate 5, and the threaded sleeve 73 drives the positioning roller 6 to move synchronously.
[0033] In one embodiment, please refer to the attached drawings of the specification Figures 1-5 As a further solution of the present utility model, the driving mechanism 8 includes a worm 81. A worm gear 82 is meshed and connected to the outside of the worm 81. The front end of the worm 81 is fixedly connected with a handwheel 83.
[0034] Rotate the handwheel 83 to drive the worm 81 to rotate. The worm 81 drives the worm wheel 82 to rotate, and the worm wheel 82 drives the lead screw 21 to rotate.
[0035] In another embodiment, please refer to the attached instructions Figures 1-5 , as a further solution of the present invention, the tension roller 4 and the positioning roller 6 are both horizontally symmetrically arranged, and the upper roller 10 and the lower roller 12 are both horizontally symmetrically arranged.
[0036] Thus, under the action of multiple groups of roller shafts, the film 9 is kept taut.
[0037] In one embodiment, please refer to the attached instructions Figures 1-5 , as a further solution of the present invention, a rotating ring 13 is rotatably installed on the outer side of the lower roller 12. A spring 14 is fixedly installed at the bottom end of the rotating ring 13, and a spring positioning plate 15 is installed at the bottom end of the spring 14.
[0038] The spring 14 drives the rotating ring 13 to bounce upwards, so that the lower roller 12 is in contact with the upper roller 10, thereby clamping the film 9.
[0039] During use, after the film 9 passes through the upper roller 10 and the lower roller 12, under the action of the spring 14, the spring 14 drives the rotating ring 13 to move, thereby causing the lower roller 12 to rise. The upper roller 10 and the lower roller 12 clamp the film 9. The film 9 first passes through the positioning roller 6 on the left and then through the tension roller 4 on the left. After the film 9 is turned by the tension roller 4 on the right, the end of the film 9 passes through the positioning roller 6 on the right and enters between the upper roller 10 and the lower roller 12. Rotate the handwheel 83 to drive the worm 81 to rotate. The worm 81 drives the worm wheel 82 to rotate, and the worm wheel 82 drives the lead screw 21 to rotate. The lead screw 21 drives the lead screw sleeve 22 to rotate and move relatively in the fixed block 1. The lead screw sleeve 22 drives the tension roller bracket 3 and the tension roller 4 to move synchronously. Rotate the knob 72 to drive the threaded rod 71 to rotate. The threaded rod 71 drives the threaded sleeve 73 to rotate and move up and down in the vertical plate 5. The threaded sleeve 73 drives the positioning roller 6 to move up and down synchronously. Thus, this set of devices keeps the film 9 always in a taut state.
[0040] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A film tensioning device for film production, comprising a fixed block (1), characterized in that: Inside the fixed block (1), there is a tension roller moving mechanism (2). Above the tension roller moving mechanism (2), there is a tension roller bracket (3). Inside the tension roller bracket (3), a tension roller (4) is installed. At the upper end of the middle part of the fixed block (1), a vertical plate (5) is fixedly installed. Between the vertical plates (5), a positioning roller (6) is installed. At the front and rear ends of the positioning roller (6), there is a positioning roller lifting mechanism (7). At the left end of the fixed block (1), there is a driving mechanism (8). Outside the tension roller (4) and the positioning roller (6), a film (9) is installed. At the upper end of the film (9), an upper roller (10) is installed. At the lower end of the film (9), a lower roller (12) is installed.
2. The film tensioning device for film production according to claim 1, characterized in that: The tension roller moving mechanism (2) includes a lead screw (21). The outside of the lead screw (21) is helically connected with a lead screw sleeve (22). The lead screw (21) is rotationally connected to the fixed block (1).
3. A film tensioning device for film production according to claim 2, characterized in that: The lead screw (21) is provided with opposite threads. The opposite threads on the lead screw (21) are horizontally symmetrically arranged. The lead screw sleeve (22) is slidably connected to the fixed block (1).
4. A film tensioning device for film production according to claim 1, characterized in that: The positioning roller lifting mechanism (7) includes a threaded rod (71). The top end of the threaded rod (71) is fixedly connected with a knob (72). The outside of the threaded rod (71) is helically connected with a threaded sleeve (73). The threaded sleeve (73) is rotationally connected to the positioning roller (6).
5. A film tensioning device for film production according to claim 1, characterized in that: The driving mechanism (8) includes a worm (81). The outside of the worm (81) is meshed with a worm wheel (82). The front end of the worm (81) is fixedly connected with a hand wheel (83).
6. A film tensioning device for film production according to claim 1, characterized in that: Both the tension roller (4) and the positioning roller (6) are horizontally symmetrically arranged. Both the upper roller (10) and the lower roller (12) are horizontally symmetrically arranged.
7. A film tensioning device for film production according to claim 1, characterized in that: At the end of the upper roller (10), a fixed long rod (11) is rotationally installed. The fixed long rod (11) is fixedly connected with the fixed block (1).
8. A film tensioning device for film production according to claim 1, characterized in that: Outside the lower roller (12), a rotating ring (13) is rotationally installed. At the bottom end of the rotating ring (13), a spring (14) is fixedly installed. At the bottom end of the spring (14), a spring positioning plate (15) is installed.