Oral solution filling abnormity monitoring device
The oral liquid filling system addresses inefficiencies by using an automated gripping and weight-based monitoring system to segregate non-compliant bottles, ensuring consistent filling and preventing contamination.
Patent Information
- Application Number
- CN202421791582.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-27
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-27
AI Technical Summary
The existing oral liquid filling device requires manual intervention when monitoring unqualified products, resulting in cumbersome operation, affecting production efficiency, and contact with the sensor and liquid can easily lead to contamination.
The automatic jaw and pressure sensor are used to measure the weight of the oral liquid bottle to determine the filling amount, automatically sort the compliant and non-compliant products, and adapt to different bottle diameters through guide plates and threaded rods to protect the motor from damage.
It realizes automated filling volume monitoring, avoids manual intervention, ensures product consistency, prevents liquid pollution, improves production efficiency and motor stability.
Smart Images

Figure CN223102723U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oral liquid production, in particular to an abnormal monitoring device for oral solution filling. Background Art
[0002] When producing oral liquid, it needs to be filled and the filling quality should be monitored after filling, that is, the liquid volume of the oral liquid is monitored to avoid phenomena such as overfilling or underfilling of the oral liquid. The existing Chinese patent with the application number: 202221162616.5 discloses a filling dose monitoring device for oral liquid production, including a bottom plate. The front of the bottom plate is symmetrically provided with support plates on the front and back. A driven wheel is arranged on the left side between the two support plates, and a driving wheel is arranged on the right side between the two support plates. A conveyor belt is arranged between the driven wheel and the driving wheel. The right side of the front of the support plate is correspondingly provided with a driving motor opposite to the driving wheel. The back of the bottom plate is provided with a monitoring board. The front side of the base surface of the monitoring board is provided with a vertical plate. The left and right sides of the front of the vertical plate are symmetrically provided with slide rails. The front of the vertical plate and between the slide rails are symmetrically provided with support seats up and down. A threaded rod is arranged between the two support seats. The upper side of the support seat and corresponding to the upper end of the threaded rod is provided with a rotating motor. A moving plate is arranged between the two slide rails.
[0003] When the above technology is used, although it has a certain degree of filling volume monitoring effect, since there is no corresponding picking component in the device, when the device monitors that the filled oral liquid is unqualified, it is still necessary to notify the personnel and wait for the personnel to manually take out the unqualified oral liquid. As a result, the operation of the device is cumbersome when in use, thus affecting the production efficiency of the oral liquid. Therefore, in order to solve the above technical problems, we propose an abnormal monitoring device for oral solution filling. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art, and an abnormal monitoring device for oral solution filling is proposed.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] An abnormal monitoring device for oral solution filling includes a conveyor belt for transporting oral liquid and a mounting plate arranged on one side above the conveyor belt. The lower surface of the mounting plate is connected with a telescopic cylinder through a motor. The output end of the telescopic cylinder is vertically downward and is provided with a mounting frame. The lower end of the mounting frame is provided with an automatic gripper. A pressure sensor is jointly arranged between the lower end of the mounting frame and the automatic gripper. The clamping end of the automatic gripper faces the conveyor belt. Guide components for guiding the oral liquid bottles are arranged on both sides of the conveyor belt.
[0007] Furthermore, the guiding assembly includes a pair of guiding plates with arc-shaped ends at both ends and a pair of threaded rods. One end of each threaded rod is rotatably connected to the back side of the adjacent guiding plate. The lower surface of the guiding plate abuts against the frame of the conveyor belt, and the end of the threaded rod away from the guiding plate is connected to the frame of the conveyor belt by threads.
[0008] Furthermore, the outer surface of the guiding plate is a smooth surface, and both ends of the guiding plate open outward.
[0009] Furthermore, a protective cylinder is provided on the lower surface of the mounting plate. The protective cylinder covers the outer ring surface of the motor. The upper end of the telescopic cylinder is connected with a clamping cylinder, and the upper end of the clamping cylinder is clamped with the protective cylinder.
[0010] Furthermore, a pair of limiting rods are fixed at one end of the lower surface of the clamping cylinder, and the lower ends of the limiting rods are attached to both sides of the mounting frame.
[0011] Furthermore, an extension rod is installed at the clamping end of the automatic gripper, and arc-shaped contact blocks are installed on the inner sides of the extension rods.
[0012] Furthermore, an anti-slip pad is provided on the inner surface of the contact block, and the anti-slip pad has elasticity.
[0013] The oral solution filling abnormality monitoring device proposed by the present utility model has the beneficial effects that:
[0014] In the present utility model, by measuring the weight of the oral liquid bottle, it can be judged whether the amount of oral liquid filled in the oral liquid bottle is within the specified range. If the filling amount is qualified, it is put back into the conveyor belt and transported to the subsequent process. If the filling amount is unqualified, it is placed outside the conveyor belt and waiting for subsequent personnel to deal with it when they are free. That is, with the mutual cooperation of each component, this solution has the effect of monitoring the filling amount of oral liquid, so as to avoid the phenomenon that the oral liquid with too much or too little filling amount flows out of the manufacturer, thus facilitating to ensure the consistency when the oral liquid is sold. At the same time, since the filling amount is monitored by measuring the weight, rather than the traditional method of inserting a liquid level sensor into the oral liquid bottle, that is, this solution will not directly contact the oral liquid during use, thus avoiding the phenomenon that the sensor directly contacts the oral liquid and easily causes the oral liquid to be contaminated.
[0015] In the present utility model, both ends of the guide plate open outwards, so that the oral liquid bottle can be restricted on both sides during movement, that is, it is convenient to keep the oral liquid bottle stable during movement. The setting of the threaded rod facilitates controlling the position of the guide plate, that is, by rotating the threaded rod, the guide plates approach or move away from each other, so that the distance between the guide plates can be adjusted, that is, it is convenient to adapt to oral liquid bottles with different diameters; the outer surface of the guide plate is a smooth surface, so that when the guide plate contacts the oral liquid bottle, it is not easy to damage the appearance of the oral liquid bottle, and it also avoids the phenomenon that the movement of the oral liquid bottle is greatly hindered when the oral liquid bottle contacts the guide plate; the setting of the clamping cylinder protects the motor inside, thus avoiding the phenomenon that the motor is directly exposed to the outside and is easily damaged, and at the same time, the output end of the motor is not easily affected by lateral forces, that is, the stability and service life of the motor during use are improved. Description of the Drawings
[0016] Figure 1 Isometric schematic diagram of the oral solution filling abnormal monitoring device proposed by the present utility model;
[0017] Figure 2 Schematic diagram of the guiding component of the oral solution filling abnormal monitoring device proposed by the present utility model;
[0018] Figure 3 Schematic diagram of the cooperation between the telescopic cylinder and the automatic gripper of the oral solution filling abnormal monitoring device proposed by the present utility model;
[0019] Figure 4 Schematic diagram of the structure of the oral solution filling abnormal monitoring device proposed by the present utility model;
[0020] Figure 5 Schematic diagram of the disassembly of the automatic gripper and the mounting bracket of the oral solution filling abnormal monitoring device proposed by the present utility model.
[0021] Description of the reference signs:
[0022] 1, conveyor belt; 2, mounting plate; 3, motor; 4, telescopic cylinder; 5, mounting bracket; 6, automatic gripper; 7, pressure sensor; 8, guide plate; 9, threaded rod; 10, protection cylinder; 11, contact block; 12, clamping cylinder; 13, limiting rod; 14, extension rod. Detailed Description of the Invention
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.
[0024] Embodiment 1
[0025] Refer to Figures 1-5, An oral solution filling abnormal monitoring device, including a conveyor belt 1 for transporting oral liquid and a mounting plate 2 provided on one side above the conveyor belt 1. The lower surface of the mounting plate 2 is connected with a telescopic cylinder 4 through a motor 3. The output end of the telescopic cylinder 4 is vertically downward and is equipped with a mounting bracket 5. The lower end of the mounting bracket 5 is provided with an automatic gripper 6. A pressure sensor 7 is jointly arranged between the lower end of the mounting bracket 5 and the automatic gripper 6. The clamping end of the automatic gripper 6 faces the conveyor belt 1. Guide components for guiding the oral liquid bottles are arranged on both sides of the conveyor belt 1.
[0026] Embodiment 2
[0027] Refer to Figures 1-5 , Under the condition that other parts are the same as those in Embodiment 1, the difference between this embodiment and Embodiment 1 lies in:
[0028] The guide component includes a pair of guide plates 8 with arc-shaped ends at both ends and a pair of threaded rods 9. One end of each threaded rod 9 is rotatably connected to the back side of the adjacent guide plate 8. The lower surface of the guide plate 8 abuts against the frame of the conveyor belt 1. The end of the threaded rod 9 away from the guide plate 8 is connected to the frame of the conveyor belt 1 through a thread. The setting of the guide plate 8, because the two ends of the guide plate 8 open outwards, so that the oral liquid bottle can be restricted on both sides when moving, that is, it is convenient to keep the oral liquid bottle stable during the moving process. The setting of the threaded rod 9 is convenient for controlling the position of the guide plate 8, that is, by rotating the threaded rod 9, the guide plates 8 approach or move away from each other, so that the distance between the guide plates 8 can be adjusted, that is, it is convenient to adapt to oral liquid bottles with different diameters. The outer surface of the guide plate 8 is a smooth surface, and the two ends of the guide plate 8 open outwards. Because the outer surface of the guide plate 8 is a smooth surface, when the guide plate 8 contacts the oral liquid bottle, it is not easy to damage the appearance of the oral liquid bottle, and it also avoids the phenomenon that the movement of the oral liquid bottle is greatly hindered when the oral liquid bottle contacts the guide plate 8.
[0029] A protective cylinder 10 is provided on the lower surface of the mounting plate 2. The protective cylinder 10 covers the outer ring surface of the motor 3. The upper end of the telescopic cylinder 4 is connected with a clamping cylinder 12. The upper end of the clamping cylinder 12 is clamped with the protective cylinder 10. The setting of the clamping cylinder 12 protects the motor 3 inside, thus avoiding the phenomenon that the motor 3 is directly exposed to the outside and is easy to be damaged. At the same time, it also makes the output end of the motor 3 not easily affected by lateral forces, that is, it improves the stability and service life of the motor 3 during use; a pair of limit rods 13 are fixed at one end of the lower surface of the clamping cylinder 12. The lower ends of the limit rods 13 are attached to both sides of the mounting frame 5. The setting of the limit rods 13 makes the mounting frame 5 move up and down more stably, and avoids the phenomenon that the oral liquid in the clamped oral liquid bottle spills out due to the left and right shaking of the mounting frame 5; an extension rod 14 is installed at the clamping end of the automatic clamp 6, and arc-shaped contact blocks 11 are installed on the inner sides of the extension rods 14. The setting of the extension rod 14 makes it convenient for the automatic clamp 6 to clamp the oral liquid bottle. The setting of the contact blocks 11 further improves the convenience of the automatic clamp 6 when clamping the oral liquid bottle; an anti-slip pad is provided on the inner surface of the contact block 11. The anti-slip pad has elasticity. The setting of the anti-slip pad makes the contact between the contact block 11 and the oral liquid bottle more stable.
[0030] Principle of use and advantages: During the use of the utility model, the externally filled and uncapped oral liquid bottles are transported by the conveyor belt 1. Subsequently, when the oral liquid bottles are transported to the middle by the conveyor belt 1, the motor 3 drives the telescopic cylinder 4 to rotate until the automatic gripper 6 is located above the oral liquid bottles. At this time, the clamping ends of the automatic gripper 6 open, and the output end of the telescopic cylinder 4 extends downward, that is, the telescopic cylinder 4 pushes the mounting bracket 5 downward. When the mounting bracket 5 moves, it drives the automatic gripper 6 to move synchronously until the clamping ends of the automatic gripper 6 are located on both sides of the upper end of the oral liquid bottle. Further, the clamping ends of the automatic gripper 6 close, thereby clamping the upper end of the oral liquid bottle. At this time, the telescopic cylinder 4 drives the mounting bracket 5 to move upward until the oral liquid bottle is separated from the conveyor belt 1. At this time, under the action of the pressure sensor 7, the total weight of the automatic gripper 6 and the oral liquid bottle can be detected. Subsequently, subtracting the total weight when the automatic gripper 6 is not combined with the oral liquid bottle from the current total weight, the balance is the weight of the oral liquid bottle. Further, by measuring the weight of the oral liquid bottle, it can be judged whether the amount of oral liquid filled inside the oral liquid bottle is within the specified range. If the filling amount is qualified, it is placed back into the conveyor belt 1 and continues to be transported to the subsequent process. If the filling amount is unqualified, it is placed outside the conveyor belt 1 and waits for the subsequent personnel to deal with it when they are free. That is, with the mutual cooperation of each component in this solution, it has the effect of monitoring the filling amount of oral liquid, so as to avoid the phenomenon that oral liquid with too much or too little filling amount flows out of the manufacturer, thus facilitating the guarantee of the consistency when selling oral liquid. At the same time, because the filling amount is monitored by measuring the weight, rather than the traditional method of inserting a liquid level sensor into the oral liquid bottle, that is, this solution will not be in direct contact with the oral liquid during use, thus avoiding the phenomenon that the sensor is in direct contact with the oral liquid and easily causing the oral liquid to be contaminated.
[0031] It should be further noted that due to the setting of the guiding component, since the two ends of the guiding plate 8 open outward, the oral liquid bottle can be restricted on both sides during movement, that is, it is convenient to keep the oral liquid bottle stable during movement. The setting of the threaded rod 9 facilitates controlling the position of the guiding plate 8, that is, by rotating the threaded rod 9, the guiding plates 8 move closer to or away from each other, so that the distance between the guiding plates 8 is adjusted, that is, it is convenient to adapt to oral liquid bottles with different diameters. The outer surface of the guiding plate 8 is a smooth surface, so when the guiding plate 8 contacts the oral liquid bottle, it is not easy to damage the appearance of the oral liquid bottle, and it also avoids the phenomenon that the movement of the oral liquid bottle is greatly hindered when the oral liquid bottle contacts the guiding plate 8. The setting of the clamping cylinder 12 protects the motor 3 inside, thus avoiding the phenomenon that the motor 3 is directly exposed to the outside and is easily damaged. At the same time, it also makes the output end of the motor 3 not easily subject to lateral forces, that is, it improves the stability and service life of the motor 3 during use.
[0032] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, making equivalent substitutions or changes should be covered within the protection scope of the present utility model.
Claims
1. Oral solution filling abnormal monitoring device, comprising a conveyor belt (1) for transporting oral solution and a mounting plate (2) arranged on one side above the conveyor belt (1), characterized in that, The lower surface of the mounting plate (2) is connected to a telescopic cylinder (4) through a motor (3). The output end of the telescopic cylinder (4) is vertically downward and is provided with a mounting frame (5). An automatic gripper (6) is provided at the lower end of the mounting frame (5). A pressure sensor (7) is jointly provided between the lower end of the mounting frame (5) and the automatic gripper (6). The clamping end of the automatic gripper (6) faces the conveyor belt (1). Guide components for guiding the oral liquid bottles are provided on both sides of the conveyor belt (1).
2. The oral solution filling abnormal monitoring device according to claim 1, wherein The guide components include a pair of guide plates (8) with arc-shaped ends and a pair of threaded rods (9). One end of each threaded rod (9) is rotatably connected to the back side of the adjacent guide plate (8). The lower surface of the guide plate (8) abuts against the frame of the conveyor belt (1). The end of the threaded rod (9) away from the guide plate (8) is connected to the frame of the conveyor belt (1) by threads.
3. The oral solution filling abnormal monitoring device according to claim 2, wherein The outer surface of the guide plate (8) is a smooth surface, and both ends of the guide plate (8) open outward.
4. The oral solution filling abnormality monitoring device according to claim 1, wherein A protective cylinder (10) is provided on the lower surface of the mounting plate (2). The protective cylinder (10) covers the outer ring surface of the motor (3). The upper end of the telescopic cylinder (4) is connected to a clamping cylinder (12), and the upper end of the clamping cylinder (12) is clamped with the protective cylinder (10).
5. The oral solution filling abnormality monitoring device according to claim 4, wherein, A pair of limit rods (13) are fixed at one end of the lower surface of the clamping cylinder (12), and the lower ends of the limit rods (13) are attached to both sides of the mounting frame (5).
6. The oral solution filling abnormal monitoring device according to claim 1, characterized in that An extension rod (14) is installed at the clamping end of the automatic gripper (6), and arc-shaped contact blocks (11) are installed on the inner sides of the extension rods (14).
7. The oral solution filling abnormality monitoring device according to claim 6, characterized in that, An anti-slip pad is provided on the inner surface of the contact block (11), and the anti-slip pad has elasticity.
Citation Information
Patent Citations
Filling dosage monitoring device for oral liquid production
CN217451049U