Large material receiving device
The collection device automates the transfer of large towels post-packaging using a folding mechanism, addressing the inefficiencies of manual labor and material damage in existing systems, thereby enhancing production efficiency.
Patent Information
- Application Number
- CN202422076485.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-26
AI Technical Summary
In the textile industry, the material collection process of large bath towels after edge wrapping depends on manual operation, resulting in low production efficiency, and the mechanical conveyor belt still requires manual intervention, so the material collection effect is not good.
A material collection device including a workbench and a flip device is designed. The flip device consists of a guide rail, a support rod, a flip rod and a flip rod two. The flip rod is moved intertwined by a driving mechanism, and the material is flipped from the workbench to the support rod, realizing automatic material collection.
It improves the efficiency and smoothness of material collection, reduces wrinkles and deformation, ensures smooth transfer and storage of materials, reduces manual intervention, and improves production efficiency.
Smart Images

Figure CN223103233U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sewing machine manufacturing, and particularly relates to a material receiving device for large-sized materials. Background Art
[0002] In the textile industry, the production process of bath towels involves multiple links. Among them, edge binding is a crucial step. Edge binding not only improves the aesthetics of bath towels but also significantly enhances their durability and service life. However, after the edge binding process is completed, when taking out large-sized bath towels from the edge binding equipment, there are problems in how to efficiently and orderly collect these bath towels from the production line. Traditionally, the work of receiving materials after edge binding of large-sized bath towels often relies on manual operation. Workers need to manually remove the bath towels from the production line and stack or place them in the designated area. This is not only inefficient but also, as the production scale expands, manual material receiving will become an important factor restricting the production speed. Although using simple mechanical equipment such as conveyor belts to transfer the bath towels from the production line to the material receiving area improves the transfer efficiency, manual intervention is still required in the material receiving link, and the material receiving effect is not good.
[0003] Therefore, this application has developed a material receiving device for large-sized materials to solve the problems existing in the prior art. Content of the Utility Model
[0004] The purpose of the utility model is to provide a material receiving device for large-sized materials to solve the problem in the prior art that it is inconvenient to collect materials after edge binding, which affects the progress of subsequent processes and results in low production efficiency.
[0005] The technical solution of the utility model is: a material receiving device for large-sized materials, comprising:
[0006] A workbench and a cutting head installed on the workbench, and the workbench provides partial support for the material.
[0007] A turning device, located on one side of the workbench towards the end of the advancing direction of the material, and is below the workbench in the height direction, for carrying the material on the workbench. The turning device includes a guide rail and a receiving rod. The receiving rod is fixedly arranged on the guide rail. The guide rail is provided with a first turning rod and a first driving mechanism for driving the first turning rod to slide on the guide rail, and a second turning rod and a second driving mechanism for driving the second turning rod to slide on the guide rail. The material is transferred to the receiving rod through the sliding cooperation of the first turning rod and the second turning rod.
[0008] Preferably, the first turning rod, the second turning rod, and the receiving rod all extend perpendicular to the moving direction of the material.
[0009] Preferably, the first turning rod and the second turning rod are arranged alternately and have a height difference.
[0010] Preferably, when the receiving rod and the flip rod 1 are in the same horizontal plane, the height of the flip rod 2 is higher than that of the flip rod 1, and the distance between the flip rod 2 and the workbench is smaller than the distance between the flip rod 1 and the workbench.
[0011] Preferably, when the receiving rod and the flip rod 2 are in the same horizontal plane, the height of the flip rod 1 is higher than that of the flip rod 2, and the distance between the flip rod 1 and the workbench is smaller than the distance between the flip rod 2 and the workbench.
[0012] Preferably, one end of the guide rail close to the workbench is located below the workbench, and when the flip rod 1 and the flip rod 2 move to the end of the guide rail close to the workbench, the positive projections of the flip rod 1 and the flip rod 2 fall on the workbench.
[0013] Preferably, the first flip rod and the second flip rod are both cylindrical rods, and the receiving rod is a square rod.
[0014] Compared with the prior art, the advantages of the utility model are:
[0015] (1) The finished hemming material is folded from the workbench onto the receiving rod by turning rods 1 and 2, so that the material can be replaced quickly, making the material connection smoother and improving work efficiency;
[0016] (2) The flip rod 1 and the flip rod 2 are staggered and slidably arranged on the guide rail with a height difference, so that they can be more flexibly moved and flipped according to the logistics situation to achieve the purpose of collecting materials. At the same time, during the flipping process, the materials can be transitioned and unfolded more naturally, reducing the wrinkles and deformation caused by forced flipping. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0018] Figure 1 This is a schematic diagram of the structure of the flipping device of the utility model;
[0019] Figure 2 This is a schematic structural diagram of a large-scale material receiving device according to the utility model;
[0020] Figure 3 It is a top view of a large material receiving device according to the utility model;
[0021] Figure 4 It is a side view of a large material collecting device described in the utility model.
[0022] Among them: 1. workbench; 2. cutting head; 3. turning device; 31. guide rail; 32. receiving rod; 33. turning rod 1; 34. first driving mechanism; 35. turning rod 2; 36. second driving mechanism. DETAILED DESCRIPTION
[0023] The following is a further detailed description of the present invention in conjunction with specific embodiments:
[0024] like Figure 1 - Figure 2 As shown, a material receiving device for large materials includes a workbench 1, a cutting head 2, and a turning device 3. The cutting head 2 is installed above the workbench 1 to perform edging on the materials. The workbench 1 provides partial support for the materials. The outer contour of the workbench 1 is in an arc shape. When the material is finished edging, the material moves along the outer contour of the workbench 1 toward the turning device 3. The turning device 3 located at the end of the forward direction of the workbench 1 and below the workbench 1 in height receives the materials that slide down from the workbench, and folds the materials to complete the material receiving work.
[0025] In this embodiment, the flipping device 3 includes a guide rail 31 and a receiving rod 32 fixed on the guide rail 31, and the flipping rod 1 33 and the flipping rod 2 35 slide on the guide rail 31 through the first driving mechanism 34 and the second driving mechanism 36 respectively, wherein the flipping rod 1 33 is higher than the flipping rod 2 35, and the flipping rod 2 35 and the receiving rod 32 are on the same horizontal plane, and the flipping rod 1 33 slides freely on the guide rail 31. Initially, the flipping rod 1 33 is located on the side close to the workbench 1 and there is a moving distance from the receiving rod 32. On the horizontal plane, the flipping rod 2 35 is located between the receiving rod 32 and the workbench 1 and away from the workbench 1. When the material is completed with the edge wrapped, the flipping rod 1 33 approaches the receiving rod 32 and passes through the receiving rod 32, and the flipping rod 2 35 approaches the workbench 1, thereby folding the material onto the receiving rod 32.
[0026] Specifically, the flip rod 1 33, the flip rod 2 35 and the receiving rod 32 all extend perpendicular to the direction of material movement, which can ensure that the flip rod 1 33 and the flip rod 2 35 are in contact with the material when sliding and can drive the material to move. The flip rod 1 33 and the flip rod 2 35 are staggered and have a height difference. The two move toward each other to place the material on the receiving table.
[0027] Furthermore, if Figure 3 - Figure 4As shown, when the first turning rod 33 and the second turning rod 35 move to the end of the guide rail 31 close to the workbench 1, the orthographic projections of the first turning rod 33 and the second turning rod 35 on the workbench 1 fall on the workbench 1. When the material finishes edge wrapping and drops, the first turning rod 33 and the second turning rod 35 can be located on both sides of the material respectively, realizing the transfer of the material, preventing the first turning rod 33 and the second turning rod 35 from being unable to contact the material due to insufficient distance of the guide rail 31, so that the material can only drop along the edge of the workbench 1 and the subsequent transfer of the material cannot be carried out.
[0028] Embodiment 2: The second turning rod 35 is higher than the first turning rod 33. The first turning rod 33 and the receiving rod 32 are in the same plane. The second turning rod 35 slides freely on the guide rail 31. Initially, the second turning rod 35 is on the side close to the workbench 1 and there is a moving distance from the receiving rod 32. The first turning rod 33 is located between the receiving rod 32 and the workbench 1 and away from the workbench 1. When the material finishes edge wrapping, the second turning rod 35 approaches the receiving rod 32 and passes through the receiving rod 32, and the first turning rod 33 approaches the workbench 1 to fold the material onto the receiving rod 32.
[0029] To make the turning of the material easier and more convenient, both the first turning rod 33 and the second turning rod 35 are cylindrical rods. When the first turning rod 33 and the second turning rod 35 contact the material, the contact surface is a smooth curve, greatly reducing the frictional resistance that may be generated during the turning process. Compared with other shapes (such as square or triangular), the outer side with a smooth curve is less likely to cause wear or scratches on the surface of the material, and can make the material slide more easily and smoothly along its surface, thus realizing the operation of turning to the other side. This not only improves work efficiency but also reduces accidents during the turning process. At the same time, when turning the material, the force received by the material can be more evenly distributed on the entire circumference of the rod, avoiding deformation or damage of the material due to excessive local force during the turning process.
[0030] To improve the stability after receiving the material, the receiving rod 32 is a square rod. The square rod can provide a more solid support. For large materials, the square support can ensure that the material will not tilt or collapse due to gravity or external forces during storage, thus ensuring the safety and integrity of the material.
[0031] The implementation principle of this embodiment:
[0032] The material is placed on the workbench 1 and undergoes edge wrapping treatment by the head cutting device 2. When the edge wrapping of the material is completed, the material hangs down along the edge of the workbench 1 towards the direction of the turning device 3. At this time, the first turning rod 33 is located below the workbench 1, and its projection on the workbench 1 falls on the workbench 1. The second turning rod 35 contacts the receiving rod 32. When the material hangs down, the first turning rod 33 and the second turning rod 35 are located on both sides of the material. The first driving mechanism 34 drives the first turning rod 33 to move towards the receiving rod 32, and the second driving mechanism 36 drives the second turning rod 35 to move towards the workbench 1. The first turning rod 33 and the second turning rod 35 move alternately. The first turning rod 33 moves from one side of the receiving rod 32 to the other side, thereby turning the material onto the receiving rod 32 for material collection work.
[0033] The above embodiments are only used to illustrate the technical concept and features of the present invention. The purpose is to enable those who are familiar with this technology to understand the content of the present invention and implement it accordingly, and it cannot be used to limit the protection scope of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to include all changes that fall within the meaning and scope of the equivalent elements of the claims in the present invention.
Claims
1. A receiving device for large materials, characterized in that, Comprising: A workbench (1) and a cutting head (2) installed on the workbench (1), where the workbench (1) provides partial support for the material; A flipping device (3), located on one side of the workbench (1) towards the end in the advancing direction of the material, and below the workbench (1) in the height direction, for carrying the material on the workbench (1). The flipping device (3) includes a guide rail (31) and a receiving rod (32). The receiving rod (32) is fixedly arranged on the guide rail (31). A first flipping rod (33) and a first driving mechanism (34) for driving the first flipping rod (33) to slide on the guide rail (31), and a second flipping rod (35) and a second driving mechanism (36) for driving the second flipping rod (35) to slide on the guide rail (31) are provided on the guide rail (31). The material is transferred onto the receiving rod (32) through the sliding cooperation of the first flipping rod (33) and the second flipping rod (35).
2. The receiving device for large materials according to claim 1, wherein: The first flipping rod (33), the second flipping rod (35), and the receiving rod (32) all extend perpendicular to the material movement direction.
3. The receiving device for large materials according to claim 1, characterized in that: The first flipping rod (33) and the second flipping rod (35) are arranged in an alternating manner and have a height difference.
4. The receiving device for large materials according to claim 1, characterized in that: When the receiving rod (32) is at the same horizontal plane as the first flipping rod (33), the height of the second flipping rod (35) is higher than that of the first flipping rod (33), and the distance between the second flipping rod (35) and the workbench (1) is smaller than the distance between the first flipping rod (33) and the workbench (1).
5. The receiving device for large materials according to claim 4, wherein: When the receiving rod (32) is at the same horizontal plane as the second flipping rod (35), the height of the first flipping rod (33) is higher than that of the second flipping rod (35), and the distance between the first flipping rod (33) and the workbench (1) is smaller than the distance between the second flipping rod (35) and the workbench (1).
6. The receiving device for large materials according to claim 4, characterized in that: One end of the guide rail (31) close to the workbench (1) is located below the workbench (1). When the first flipping rod (33) and the second flipping rod (35) move to the end of the guide rail (31) close to the workbench (1), the orthographic projections of the first flipping rod (33) and the second flipping rod (35) on the workbench (1) fall on the workbench (1).
7. The receiving device for large materials according to claim 4, characterized in that: Both the first flipping rod (33) and the second flipping rod (35) are cylindrical rods, and the receiving rod (32) is a square rod.