Shaping aid spraying device
The defomation device addresses the cumbersome manual adjustment of spray patterns by using a screw mechanism and adjustable nozzle system for automatic width adaptation, enhancing operational efficiency and maintenance convenience.
Patent Information
- Application Number
- CN202422302202.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-20
AI Technical Summary
The existing shaping additive spray device needs to manually close the valve in turn when adjusting the spraying state, which is cumbersome to use.
A shaping additive spray device is designed, using the intercepting assembly to cooperate with screws and rubber blocks, automatically adjust the spray area according to the width of the fabric, and conveniently install the nozzle through external threads, and the bolts are easy to disassemble the square plate.
It realizes convenient spray area adjustment, improves shaping efficiency and uniformity, simplifies the operation process, and ensures rapid replacement and maintenance of nozzles.
Smart Images

Figure CN223103251U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile setting devices, in particular to a setting agent spraying device. Background Technique
[0002] In the processing of polar fleece, the role of the setting agent spraying device is to evenly spray the setting agent on the polar fleece fabric to help the fabric obtain the required shape, dimensional stability and other performance characteristics.
[0003] At present, the Chinese patent with the publication number of CN210194181U discloses a stenter spraying mechanism, which includes one or more groups of spraying groups. Each spraying group includes a plurality of nozzles and a belt connecting each nozzle; the plurality of nozzles are arranged in a straight line, and the distance between each nozzle is the same. The belt connects each nozzle and drives the nozzle to rotate; each nozzle is connected to a water pipe; each spraying group also includes a plurality of valves, and each valve is connected to control one or more water pipes, so as to control the spraying state of different nozzles. This stenter spraying mechanism can achieve full-angle spraying, and the spraying length of the stenter spraying mechanism can be adjusted according to the specific fabric width.
[0004] The above-mentioned stenter spraying mechanism still has some problems in use. Although it can achieve full-angle spraying and the spraying length of the stenter spraying mechanism can be adjusted according to the specific fabric width, when adjusting, it is necessary to manually close the valves in sequence to control the spraying state of the spraying group, so it is more cumbersome to use. Content of the Utility Model
[0005] The purpose of the utility model is to provide a setting agent spraying device to solve the problem that when adjusting, it is necessary to manually close the valves in sequence to control the spraying state of the spraying group, so it is more cumbersome to use as mentioned in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solutions:
[0007] A setting agent spraying device includes a fixed shell. A rubber pad is bonded to the bottom of the fixed shell. A water bag for storing the setting agent is bonded to the top of the rubber pad. One side of the water bag is provided with a plurality of groups of spraying components for evenly spraying the setting agent in the water bag on the fabric to improve the setting efficiency of the polar fleece. The middle part of the other side of the water bag is communicated with a water inlet pipe. One end of the water inlet pipe is inserted with a communicating pipe. One end of the communicating pipe penetrates through the fixed shell and extends to the outside of the fixed shell. A square plate is connected to the mouth of the fixed shell. A throttling component for controlling the spraying state of different spraying components is arranged on the surface of the square plate;
[0008] The intercepting component includes a square hole opened on the top surface of the square plate. Two groups of connecting blocks are slidably connected in the inner cavity of the square hole. The two groups of connecting blocks are respectively located on both sides of the square hole. A screw rod is threadedly connected to the middle of the connecting block. One end of the screw rod threadedly penetrates through the connecting block and is rotatably connected to a rubber block. The bottom of the rubber block contacts the top surface of the water bag.
[0009] Preferably, the spraying component includes a plurality of groups of connecting pipes arranged at equal intervals and inserted into one side of the fixed shell. One end of the plurality of groups of connecting pipes extends into the inner cavity of the fixed shell and is sleeved with a water outlet pipe. One end of the water outlet pipe is communicated with the inner cavity of the water bag. One end of each of the plurality of groups of connecting pipes is connected with a nozzle for evenly spraying the sizing agent in the water bag on the fabric to improve the sizing efficiency of the polar fleece.
[0010] Preferably, a bearing is embedded at the top of the rubber block at a position corresponding to one end of the screw rod. One end of the screw rod is fixedly inserted into the inner ring of the bearing.
[0011] Preferably, guide blocks are fixedly connected to both sides of the two groups of connecting blocks. Guide grooves are respectively opened on both inner walls of the square hole at positions corresponding to the guide blocks. The guide blocks on the same side are respectively slidably connected to the inner cavities of the corresponding guide grooves.
[0012] Preferably, external threads are opened at one ends of the connecting pipes located outside the fixed shell. One end of the connecting pipe is threadedly connected to the nozzle through the external threads.
[0013] Preferably, bolts are respectively inserted into both sides of the fixed shell at positions corresponding to the square plate. The bolts on the same side respectively penetrate through the corresponding side of the fixed shell and are threadedly connected to the corresponding side surface of the square plate.
[0014] Preferably, clamping rings are clamped at the joints of the connecting pipe and the water outlet pipe and the joints of the water inlet pipe and the communicating pipe.
[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0016] 1. Through the setting of the intercepting component of the utility model, according to the width of the fabric, hold the screw rod, and at the same time slide the connecting blocks inward. The two groups of connecting blocks slide to both sides of the fabric respectively. Then rotate the screw rod in sequence to move the rubber block downward, press it on the surface of the water bag, and make the bottom of the rubber block contact the rubber pad, so as to block the spraying components located on both sides of the fabric, reduce the spraying area of the spraying components, so as to correspond to the width of the fabric, and at the same time facilitate the operation of the staff, which is very convenient and fast.
[0017] 2. Through the setting of the external thread, the utility model facilitates the installation and disassembly of the nozzle by means of threaded connection. When the nozzle is blocked or damaged, it can be quickly replaced to ensure the normal operation of the spray assembly. Meanwhile, it is also convenient to clean and maintain the nozzle.
[0018] 3. Through the setting of the bolt, the utility model facilitates the installation and disassembly of the square plate. When it is necessary to repair or adjust the throttling assembly, the square plate can be conveniently removed. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic structural diagram of the sizing agent spraying device of the utility model;
[0020] Figure 2 is a schematic structural diagram of the water inlet pipe of the utility model;
[0021] Figure 3 is a schematic structural diagram of the water bag of the utility model.
[0022] In the figure: 100, fixed shell; 101, bolt; 102, square plate; 103, mounting ring; 104, nozzle; 105, water bag; 106, outlet pipe; 107, snap ring; 108, connecting pipe; 109, external thread; 110, water inlet pipe; 111, communicating pipe; 112, rubber pad; 200, square hole; 201, guide groove; 203, connecting block; 204, guide block; 205, bearing; 206, rubber block; 207, screw; 208, handwheel. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0024] Please refer to Figures 1-3, this embodiment provides a sizing agent spraying device, including a fixed shell 100. A rubber pad 112 is adhesively bonded to the bottom of the fixed shell 100, and a water bag 105 for storing the sizing agent is adhesively bonded to the top of the rubber pad 112. The water bag 105 is formed by combining one or more of polyethylene, polypropylene, nylon, etc. On one side of the water bag 105, there are several groups of spraying components for evenly spraying the sizing agent in the water bag 105 onto the fabric to improve the sizing efficiency of polar fleece. In the middle of the other side of the water bag 105, a water inlet pipe 110 is connected. One end of the water inlet pipe 110 is inserted with a connecting pipe 111. One end of the connecting pipe 111 penetrates through the fixed shell 100 and extends to the outside of the fixed shell 100. A square plate 102 is connected to the opening of the fixed shell 100, and a throttling component for controlling the spraying state of different spraying components is arranged on the surface of the square plate 102. Installation rings 103 are fixedly connected to both sides of the fixed shell 100;
[0025] Among them, the throttling component includes a square hole 200 opened on the top surface of the square plate 102. Two connecting blocks 203 are slidably connected in the inner cavity of the square hole 200. The two connecting blocks 203 are respectively located on both sides of the square hole 200. A screw rod 207 is threadedly connected to the middle of the connecting block 203. The top of the screw rod 207 is fixedly connected with a hand wheel 208. One end of the screw rod 207 threadedly penetrates through the connecting block 203 and is rotatably connected with a rubber block 206. The bottom of the rubber block 206 contacts the top surface of the water bag 105. Through the setting of the throttling component, according to the width of the fabric, hold the screw rod 207, and at the same time slide the connecting blocks 203 inward. The two connecting blocks 203 are respectively slid to both sides of the fabric. Then rotate the screw rod 207 in sequence to move the rubber block 206 downward, press it on the surface of the water bag 105, and make the bottom of the rubber block 206 contact the rubber pad 112, blocking the spraying components located on both sides of the fabric, reducing the spraying area of the spraying components, so as to correspond to the width of the fabric, and at the same time facilitating the operation of the staff, which is very convenient and fast.
[0026] Furthermore, the spraying component includes several groups of connecting pipes 108 arranged at equal intervals and inserted into one side of the fixed shell 100. One end of the several groups of connecting pipes 108 extends into the inner cavity of the fixed shell 100 and is sleeved with a water outlet pipe 106. One end of the water outlet pipe 106 is communicated with the inner cavity of the water bag 105. One end of each of the several groups of connecting pipes 108 is connected with a nozzle 104 for evenly spraying the sizing agent in the water bag 105 onto the fabric to improve the sizing efficiency of polar fleece. Through the setting of the spraying component, the equally spaced connecting pipes 108 and the water outlet pipe 106 can make the sizing agent evenly distributed, and multiple nozzles 104 can ensure that the sizing agent is evenly sprayed on the fabric, thereby improving the uniformity and efficiency of sizing and reducing the situation of poor local sizing effect.
[0027] Further, a bearing 205 is embedded at the top of the rubber block 206 and at a position corresponding to one end of the screw 207. One end of the screw 207 is fixedly inserted into the inner ring of the bearing 205. Through the setting of the bearing 205, the screw 207 can rotate smoothly, reducing the friction between the screw 207 and the rubber block 206.
[0028] Preferably, guide blocks 204 are fixedly connected to both sides of the two groups of connecting blocks 203. Guide grooves 201 are provided on both inner walls of the square hole 200 and at positions corresponding to the guide blocks 204. The guide blocks 204 on the same side are respectively slidably connected to the inner cavities of the corresponding guide grooves 201. Through the setting of the guide blocks 204 and the guide grooves 201, the sliding of the guide blocks 204 in the guide grooves 201 can ensure that the connecting blocks 203 do not shift during movement, ensuring that the rubber block 206 remains balanced, enabling the bottom of the rubber block 206 to be fully pressed against the surface of the water bag 105, and improving the stability and reliability of the intercepting operation.
[0029] It should be noted that external threads 109 are provided at one ends of the connecting pipes 108 located outside the fixed shell 100. One end of the connecting pipe 108 is threadedly connected to the nozzle 104 through the external threads 109. Through the setting of the external threads 109, the threaded connection facilitates the installation and disassembly of the nozzle 104. When the nozzle 104 is blocked or damaged, it can be quickly replaced to ensure the normal operation of the spraying assembly. At the same time, it is also convenient to clean and maintain the nozzle 104.
[0030] Further, bolts 101 are inserted into both sides of the fixed shell 100 and at positions corresponding to the square plates 102. The bolts 101 on the same side respectively penetrate the corresponding side of the fixed shell 100 and are threadedly connected to the corresponding side surface of the square plate 102. Through the setting of the bolts 101, the installation and disassembly of the square plate 102 are convenient. When the intercepting assembly needs to be repaired or adjusted, the square plate 102 can be conveniently removed.
[0031] Furthermore, snap rings 107 are clamped at the joints of the connecting pipes 108 and the water outlet pipes 106, and at the joints of the water inlet pipes 110 and the connecting pipes 111. Through the setting of the snap rings 107, the snap rings 107 can enhance the sealing performance and firmness of the connections, prevent the setting agent from leaking at the joints, ensure the sealing of the device, and at the same time reduce equipment failures caused by loosening at the joints, improving the reliability of the equipment.
[0032] Working principle;
[0033] First, the fixed shell 100 is fixedly installed on the spinning machine through the installation ring 103. Subsequently, one end of the connecting pipe 111 is connected to the output end of the pump body that injects the setting aid into the water bag 105. Then, the pump body injects the setting aid into the water bag 105, and it flows through the water outlet pipe 106 into the inner cavity of the connecting pipe 108, and finally flows out from one end of the connecting pipe 108. And through the nozzle 104, the setting aid is converted into fine liquid droplets or airflows, so that it can be evenly distributed on the surface of the fabric, thereby improving the setting effect of the polar fleece on the fabric surface. When the width of the fabric to be set becomes smaller, according to the width of the fabric, hold the screw 207, and at the same time slide the connecting block 203 inward. The two groups of connecting blocks 203 slide to both sides of the fabric respectively. At the same time, observe whether the rubber block 206 is in a cross with the water bag 105. When in a cross, then rotate the screw 207 in sequence to move the rubber block 206 downward and press it on the surface of the water bag 105, and make the bottom of the rubber block 206 contact the rubber pad 112 to block the spray components on both sides of the fabric, so that the spray area of the spray components becomes smaller, so as to correspond to the width of the fabric, and at the same time save the setting aid.
[0034] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A shaping aid spraying device, characterized in that, It includes a fixed shell (100). A rubber pad (112) is bonded to the bottom of the fixed shell (100). A water bag (105) for storing a shaping aid is bonded to the top of the rubber pad (112). On one side of the water bag (105), there are several groups of spray assemblies for evenly spraying the shaping aid in the water bag (105) onto the fabric to improve the shaping efficiency of polar fleece. In the middle of the other side of the water bag (105), a water inlet pipe (110) is communicated. One end of the water inlet pipe (110) is plugged with a connecting pipe (111). One end of the connecting pipe (111) penetrates through the fixed shell (100) and extends to the outside of the fixed shell (100). A square plate (102) is connected to the mouth of the fixed shell (100). A shut-off assembly for controlling the spraying states of different spray assemblies is arranged on the surface of the square plate (102). The shut-off assembly includes a square hole (200) opened on the top surface of the square plate (102). Two connecting blocks (203) are slidably connected in the inner cavity of the square hole (200). The two connecting blocks (203) are respectively located on both sides of the square hole (200). A screw rod (207) is threadedly connected to the middle of the connecting block (203). One end of the screw rod (207) threadedly penetrates through the connecting block (203) and is rotatably connected to a rubber block (206). The bottom of the rubber block (206) contacts the top surface of the water bag (105).
2. The spray device for the shaping aid according to claim 1, characterized in that; The spray assembly includes several groups of connecting pipes (108) arranged at equal intervals and plugged into one side of the fixed shell (100). One end of the several groups of connecting pipes (108) extends into the inner cavity of the fixed shell (100) and is sleeved with a water outlet pipe (106). One end of the water outlet pipe (106) is communicated with the inner cavity of the water bag (105). Nozzles (104) for evenly spraying the shaping aid in the water bag (105) onto the fabric to improve the shaping efficiency of polar fleece are connected to one end of the several groups of connecting pipes (108).
3. The spray device for a shaping aid according to claim 2, characterized in that: A bearing (205) is embedded at the top of the rubber block (206) at a position corresponding to one end of the screw rod (207). One end of the screw rod (207) is fixedly plugged into the inner ring of the bearing (205).
4. The shaping aid spraying device according to claim 3, characterized in that: Guide blocks (204) are fixedly connected to both sides of the two connecting blocks (203). Guide grooves (201) are opened on both inner walls of the square hole (200) at positions corresponding to the guide blocks (204). The guide blocks (204) on the same side are respectively slidably connected in the inner cavities of the corresponding guide grooves (201).
5. The spray device for a shaping aid according to claim 2, wherein: External threads (109) are opened at one end of the connecting pipes (108) located outside the fixed shell (100). One end of the connecting pipe (108) is threadedly connected to the nozzle (104) through the external threads (109).
6. The spray device for a shaping aid according to claim 5, characterized in that: Bolts (101) are plugged into both sides of the fixed shell (100) at positions corresponding to the square plate (102). The bolts (101) on the same side respectively penetrate through the corresponding side of the fixed shell (100) and are threadedly connected to the surface of the corresponding side of the square plate (102).
7. The shaping aid spraying device according to claim 2, characterized in that: A snap spring (107) is clamped at the connection between the connecting pipe (108) and the water outlet pipe (106), and also at the connection between the water inlet pipe (110) and the communicating pipe (111).
Citation Information
Patent Citations
Spraying mechanism of tentering setting machine
CN210194181U