Concrete hopper discharging device

The concrete bucket discharge device automates the door opening process, addressing safety and efficiency issues in manual concrete pouring, enhancing construction efficiency and reducing labor costs.

CN223104148UActive Publication Date: 2025-07-15CHINA RAILWAY 21TH BUREAU GROUP +1
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Patent Information

Application Number
CN202421446975.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-07-15
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

When existing concrete pouring equipment is constructed on narrow sites, manual operation is unsafe and inefficient, making it difficult to meet the high quality and high efficiency needs of modern construction.

Method used

A concrete hopper discharge device is designed, using a bin door opening and closing assembly and control switch. The opening and closing of the bin door is automatically controlled by an electric or hydraulic telescopic mechanism, instead of manual operation, and realize the automatic discharge of concrete.

Benefits of technology

It improves construction efficiency, reduces labor costs, enhances construction safety and material discharge stability, and adapts to the construction needs of narrow sites.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223104148U_ABST
    Figure CN223104148U_ABST
Patent Text Reader

Abstract

The utility model relates to a concrete hopper discharging device which comprises a stock bin, a hopper support, a bin door, a bin door opening and closing assembly and a control switch. A feed port is formed in the top of the bin, a discharge port is formed in the bottom of the bin, and a bin door is arranged at the bottom of the discharge port; the stock bin is arranged on the hopper bracket; the bin door is connected with the bin door opening and closing assembly. The bin door opening and closing assembly is arranged on the side wall of the lower portion of the stock bin. The control switch is electrically connected with the bin door opening and closing assembly. According to the device, the bin door is matched with the bin door opening and closing assembly, the bin door opening and closing assembly is controlled through the control switch to open the bin door, concrete pouring is conducted, manpower is replaced, the construction efficiency is improved, and the labor cost is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of construction machinery and equipment for concrete pouring, and particularly relates to a discharging device for a concrete hopper. Background Technique

[0002] With the rapid development of the country's infrastructure construction, stricter requirements have been put forward for the construction quality and production safety, especially for the quality control requirements during the construction process, which increases the costs of construction enterprises. Construction enterprises also put forward refined management, aiming to save the waste of raw materials on the premise of ensuring quality during the construction process.

[0003] Whether in modern construction technologies such as industrial and civil construction projects, transportation projects, water conservancy projects, and prefabricated buildings, concrete, as the main building material, has been closely related and inseparable from modernization construction, accounting for a large proportion in modern engineering construction. Therefore, concrete pouring is particularly important. Although modern pouring machinery such as truck-mounted concrete pumps and stationary concrete pumps are already available, the mechanical equipment is greatly affected by the site, and the preparatory work volume is large during the formal construction. Therefore, in the case of small-volume concrete pouring and relatively narrow sites and other unsatisfactory site conditions, it is difficult for the mechanical equipment to play its role; therefore, in this case, hoppers are mostly used for pouring.

[0004] The existing construction method is that when pouring concrete, a hopper is lifted by a crane and hoisted to the pouring position after loading. At the same time, two workers are required to cooperate to open the hopper door under the hopper for pouring. In narrow places, due to site restrictions, it is very difficult for the workers who cooperate to open the bin to stand firm at the pouring site, with too high safety risks, and the construction efficiency is extremely slow, seriously affecting the construction progress and increasing labor costs.

[0005] Based on the above problems, the utility model proposes a discharging device for a concrete hopper. Content of the Utility Model

[0006] The purpose of the utility model is to provide a discharging device for a concrete hopper. To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0007] A discharging device for a concrete hopper includes a bin, a hopper support, a bin door, a bin door opening and closing assembly, and a control switch;

[0008] The bin is arranged on the hopper support, and the bin door is arranged at the bottom of the bin;

[0009] The bin door is connected to the bin door opening and closing assembly;

[0010] The bin door opening and closing assembly is arranged on the lower side wall of the bin;

[0011] The control switch is electrically connected to the bin door opening and closing assembly.

[0012] Further, a feed inlet is provided at the top of the silo, a discharge outlet is provided at the bottom thereof, a bin door is provided at the bottom of the discharge outlet, and two support plates are respectively provided on the outer walls on both sides of the discharge outlet.

[0013] Further, the bin door includes two opening and closing plates. The tail end of each opening and closing plate is fixedly connected to the bin door opening and closing assembly, and the connection point where the tail end of the opening and closing plate is fixedly connected to the bin door opening and closing assembly is hinged on the support plate. The leading ends of the two opening and closing plates are in contact when closed.

[0014] Further, the bin door opening and closing assembly includes a first telescopic mechanism and a connecting rod;

[0015] Two first telescopic mechanisms are provided. The bottom end of each first telescopic mechanism is provided on the side wall of the lower part of the silo;

[0016] Two connecting rods are provided. One end of each connecting rod is fixedly connected to the tail end of one of the opening and closing plates, and the other end of each connecting rod is hinged to the telescopic end of one of the first telescopic mechanisms;

[0017] The connection point where the connecting rod is fixedly connected to the tail end of the opening and closing plate is hinged on the support plate.

[0018] Further, the bin door is provided with one opening and closing plate. One end of the opening and closing plate is hinged to one side wall of the discharge outlet, the other end of the opening and closing plate is in contact connection with the other side wall of the discharge outlet, and one end of the opening and closing plate is connected to the bin door opening and closing assembly.

[0019] Further, the bin door opening and closing assembly is a second telescopic mechanism. The second telescopic mechanism is provided on the side wall of the lower part of the silo through a connecting frame, and the telescopic end of the second telescopic mechanism is connected to one end of the opening and closing plate.

[0020] Further, a partition is provided inside the discharge outlet, and a diversion end portion is provided at the top of the partition.

[0021] Further, a sealing strip is provided at the bottom of the partition.

[0022] Further, a lifting hook is provided on the upper side wall of the silo.

[0023] Further, a traveling assembly is provided at the bottom end of the hopper support.

[0024] Due to the adoption of the above technical solutions, the utility model has the following advantages:

[0025] The concrete hopper discharging device of the present utility model, compared with the existing technology, through the cooperation of the warehouse door and the warehouse door opening and closing assembly, controls the warehouse door opening and closing assembly to open the warehouse door through the control switch for concrete pouring, replacing manual labor, improving the construction efficiency and reducing the labor cost. Brief Description of the Drawings

[0026] Figure 1 It is a schematic structural diagram of Embodiment 1 of the concrete hopper discharging device of the present utility model.

[0027] Figure 2 It is a schematic structural diagram of Embodiment 2 of the concrete hopper discharging device of the present utility model.

[0028] The reference numerals are as follows: 1 - silo, 101 - feed inlet, 102 - discharge outlet, 2 - hopper support, 3 - warehouse door, 301 - opening and closing plate, 4 - warehouse door opening and closing assembly, 401 - telescopic mechanism, 402 - connecting rod, 5 - support plate, 6 - partition board, 7 - sealing strip, 8 - hook, 9 - traveling assembly. Detailed Embodiment

[0029] The following will combine the drawings to elaborate on the preferred embodiments of the present utility model in detail, so as to more clearly understand the purpose, features and advantages of the present utility model. It should be understood that the embodiments shown in the drawings are not a limitation to the scope of the present utility model, but only to illustrate the essential spirit of the technical solution of the present utility model.

[0030] Embodiment 1. As Figure 1 shown, a concrete hopper discharging device includes a silo 1, a hopper support 2, a warehouse door 3, a warehouse door opening and closing assembly 4 and a control switch; a feed inlet 101 is provided at the top of the silo 1, a discharge outlet 102 is provided at the bottom thereof, a warehouse door 3 is provided at the bottom of the discharge outlet 102, and a support plate 5 is provided on the outer side wall of the discharge outlet 102; the silo 1 is arranged on the hopper support 2; the warehouse door 3 is connected to the warehouse door opening and closing assembly 4; the warehouse door opening and closing assembly 4 is arranged on the lower side wall of the silo 1; the control switch is electrically connected to the warehouse door opening and closing assembly 4.

[0031] Specifically, the warehouse door 3 includes two opening and closing plates 301. The tail end of each opening and closing plate 301 is fixedly connected to the warehouse door opening and closing assembly 4, and the connection point where the tail end of the opening and closing plate 301 is fixedly connected to the warehouse door opening and closing assembly 4 is hinged on the support plate 5 provided on the outer side wall of the discharge outlet 102, and the heads of the two opening and closing plates 301 are used to abut when closed.

[0032] Specifically, the silo door opening and closing assembly 4 includes a first telescopic mechanism 401 and a connecting rod 402; two first telescopic mechanisms 401 are provided, and the bottom end of each first telescopic mechanism 401 is arranged on the side wall of the lower part of the silo 1; two connecting rods 402 are provided, one end of each connecting rod 402 is fixedly connected to the tail end of one of the opening and closing plates 301, and the other end of each connecting rod 402 is hinged to the telescopic end of one of the first telescopic mechanisms 401; the connection point where the connecting rod 402 is fixedly connected to the tail end of the opening and closing plate 301 is hinged to the support plate 5 arranged on the outer side wall of the discharge port 102.

[0033] As a preference, the first telescopic mechanism 401 can preferably be an electric telescopic rod;

[0034] As a preference, the first telescopic mechanism 401 can preferably be a telescopic hydraulic cylinder;

[0035] In this embodiment 1, the staff controls the switch through remote control. The switch controls the telescopic mechanism to move upward, driving the opening and closing plate connected to the connecting rod to open, that is, the silo doors on both sides of the discharge port are opened for concrete discharging. The switch controls the telescopic mechanism to move downward, driving the opening and closing plate connected to the connecting rod to close, that is, the silo doors on both sides of the discharge port are closed to stop discharging. The discharge silo doors open from both sides for discharging more quickly and evenly, and at the same time, it further increases the stability of the silo during discharging.

[0036] Furthermore, a remote control device can also be arranged on the silo 1, and the worker controls the telescopic mechanism to drive the silo door to open and close through remote control of the remote control device.

[0037] Specifically, a partition 6 is arranged inside the discharge port 102. A diversion end part is arranged at the top of the partition 6, and a sealing strip 7 is arranged at the bottom of the partition 6. When the two opening and closing plates 301 are closed, they are in contact connection with the sealing strip 7 arranged at the bottom of the partition 6, increasing the sealing performance when the silo door is closed. The partition 6 plays a role in diversion. During discharging, it reduces the accumulation of materials and discharges more quickly and evenly, further increasing the stability of the silo during discharging.

[0038] As a preference, the diversion end part can be arranged as a convex arched structure;

[0039] As a preference, the diversion end part can also be arranged as a convex pointed part;

[0040] Specifically, a lifting hook 8 is arranged on the upper side wall of the silo 1.

[0041] Specifically, a traveling assembly 9 is arranged at the bottom end of the hopper support 2.

[0042] As a preference, the traveling assembly 9 can preferably be a traveling wheel.

[0043] As a preference, the traveling assembly 9 can also preferably be a crawler type traveling wheel.

[0044] Embodiment 2. Different from Embodiment 1, a shutter 301 is provided on the bin door 3. One end of the shutter 301 is hinged to one side wall of the discharge port 102, the other end of the shutter 301 is in contact connection with the other side wall of the discharge port 102, and one end of the shutter 301 is connected to the bin door opening and closing assembly 4.

[0045] Specifically, the bin door opening and closing assembly 4 is a second telescopic mechanism 403. The second telescopic mechanism 403 is arranged on the side wall of the lower part of the bin 1 through a connecting frame 6, and the telescopic end of the second telescopic mechanism 403 is connected to one end of the shutter 301.

[0046] As a preference, the second telescopic mechanism 403 can preferably be an electric telescopic rod;

[0047] As a preference, the second telescopic mechanism 403 can preferably be a telescopic hydraulic cylinder;

[0048] In Embodiment 2, the telescopic mechanism extends and retracts to drive the shutter to open or close, for concrete discharging or stopping discharging.

[0049] As Figure 1-2 described. Before the construction of this device, the concrete to be poured is first placed into the bin, and then the device is transported above the construction site by a crane through a hook. The bin door opening and closing assembly is controlled by a control switch to open the bin door for concrete pouring. After the pouring of this part is completed, the crawler type traveling wheel is controlled by the control switch to travel to the next construction site; after the concrete in the bin is poured, it is lifted out of the construction site by a crane and reloaded with concrete. After the entire project is completed, the cycle production is carried out.

Claims

1. A discharging device for a concrete hopper, characterized in that: It includes a silo (1), a hopper support (2), a silo door (3), a silo door opening and closing assembly (4) and a control switch; The silo (1) is arranged on the hopper support (2), and the silo door (3) is arranged at the bottom of the silo (1); The silo door (3) is connected to the silo door opening and closing assembly (4); The silo door opening and closing assembly (4) is arranged on the lower side wall of the silo (1); The control switch is electrically connected to the silo door opening and closing assembly (4); An outlet (102) is arranged at the bottom of the silo (1), and the silo door (3) is arranged at the bottom of the outlet (102); A partition plate (6) is arranged inside the outlet (102), and a diversion end is arranged at the top of the partition plate (6).

2. The discharging device for a concrete hopper according to claim 1, wherein: An inlet (101) is arranged at the top of the silo (1), and two support plates (5) are respectively arranged on the outer walls on both sides of the outlet (102).

3. The concrete hopper discharging device according to claim 2, characterized in that: The silo door (3) includes two opening and closing plates (301). The tail end of each opening and closing plate (301) is fixedly connected to the silo door opening and closing assembly (4), and the connection point where the tail end of the opening and closing plate (301) is fixedly connected to the silo door opening and closing assembly (4) is hinged on the support plate (5). The first ends of the two opening and closing plates (301) are in contact when closed.

4. A concrete hopper discharging device according to claim 3, characterized in that: The silo door opening and closing assembly (4) includes a first telescopic mechanism (401) and a connecting rod (402); Two first telescopic mechanisms (401) are arranged. The bottom end of each first telescopic mechanism (401) is arranged on the side wall of the lower part of the silo (1); Two connecting rods (402) are arranged. One end of each connecting rod (402) is fixedly connected to the tail end of one of the opening and closing plates (301), and the other end of each connecting rod (402) is hinged to the telescopic end of one of the first telescopic mechanisms (401); The connection point where the connecting rod (402) is fixedly connected to the tail end of the opening and closing plate (301) is hinged on the support plate (5).

5. The discharging device for a concrete hopper according to claim 1, wherein: The silo door (3) is provided with one opening and closing plate (301). One end of the opening and closing plate (301) is hinged to one side wall of the outlet (102), the other end of the opening and closing plate (301) is in contact connection with the other side wall of the outlet (102), and one end of the opening and closing plate (301) is connected to the silo door opening and closing assembly (4).

6. The discharging device for a concrete hopper according to claim 3, characterized in that: The silo door opening and closing assembly (4) is a second telescopic mechanism (403). The second telescopic mechanism (403) is arranged on the side wall of the lower part of the silo (1) through a connecting frame, and the telescopic end of the second telescopic mechanism (403) is connected to one end of the opening and closing plate (301).

7. A discharging device for a concrete hopper according to claim 1, characterized in that: A sealing strip (7) is arranged at the bottom of the partition plate (6).

8. The discharging device of a concrete hopper according to claim 1, wherein: A hook (8) is arranged on the upper side wall of the silo (1).

9. The discharging device of a concrete hopper according to claim 1, characterized in that: A traveling assembly (9) is arranged at the bottom end of the hopper support (2).