Construction device for controlling splicing precision of large-span special-shaped steel truss

The positioning system with electromagnets and motors enhances the precision and safety of large-span irregular steel truss assembly by aligning and securing truss segments, addressing the issues of misalignment and operational hazards in existing methods.

CN223104170UActive Publication Date: 2025-07-15SINOHYDRO BUREAU 6 CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421706681.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-07-15
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

During the assembly process of existing large-span special-shaped steel trusses, the lifting control accuracy is low, resulting in misalignment of welding points, inconvenient operation and safety hazards.

Method used

The positioning mechanism consisting of positioning seats, adjustment components, electromagnets, drive motors, flip motors and bidirectional screws is used to adsorb the main trusses through the electromagnets. The rotation and movement of the positioning plates are achieved by using the flip motors and drive motors, accurately clamping the sub-trusses and improving assembly accuracy.

Benefits of technology

High-precision steel truss assembly is realized, which improves operation convenience, reduces safety hazards, and improves assembly efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223104170U_ABST
    Figure CN223104170U_ABST
Patent Text Reader

Abstract

The utility model discloses a construction device for controlling the splicing precision of a large-span special-shaped steel truss, which belongs to the technical field of steel truss splicing devices and comprises a positioning seat, and an adjusting component is mounted on one side wall of the positioning seat. By designing a group of positioning mechanisms consisting of the electromagnets, the driving motors, the overturning motors, the positioning rods, the two-way screw rods and the screw blocks, when the sub-trusses are hoisted and spliced with the main truss, the positioning seats are adsorbed on the main truss through the electromagnets, and then the positioning plates are changed from a horizontal state to a vertical state through the overturning motors; at the moment, only the sub-truss needs to be hoisted between the positioning plates, then the driving motor drives the two-way screw to rotate, the screw blocks drive the positioning plates to move oppositely under the action of threads, then the sub-truss is clamped and positioned, then the height of the sub-truss is reduced, the sub-truss makes contact with the main truss, and then welding is conducted. And operation is convenient, and the assembling efficiency of the steel truss is effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of steel truss assembly devices, in particular to a construction device for controlling the assembly precision of large-span special-shaped steel trusses. Background Technique

[0002] A steel truss refers to a truss made of steel. The roof structures, crane beams, bridges, and hydraulic gates of industrial and civil buildings commonly use steel trusses as the main load-bearing members. Various types of tower structures, such as mast towers, television towers, and transmission line towers, commonly use space steel trusses composed of three-sided, four-sided, or multi-sided planar trusses.

[0003] During the assembly of existing large-span special-shaped steel trusses, the sub-trusses to be assembled are hoisted to the welding points connected to the main truss by hoisting, and then welded after hoisting to achieve the assembly of the sub-truss and the main truss. In the above method, during the hoisting process, workers need to manually control the landing position of the sub-truss by pulling ropes. This method not only has low control precision, resulting in misalignment of the welding points and affecting the assembly effect, but also is not convenient for workers to operate and has certain safety hazards. Therefore, there is an urgent need for a construction device for controlling the assembly precision of large-span special-shaped steel trusses to solve the above problems. Summary of the Utility Model

[0004] The main purpose of the utility model is to provide a construction device for controlling the assembly precision of large-span special-shaped steel trusses.

[0005] The purpose of the utility model can be achieved by adopting the following technical solutions:

[0006] A construction device for controlling the assembly precision of large-span special-shaped steel trusses includes a positioning seat. An adjusting component is installed on one side wall of the positioning seat. The adjusting component consists of a concave cavity, a driving motor, a bidirectional screw, a screw block, and a connecting frame. One end of the connecting frame is fixed with a positioning component, and the positioning component consists of a U-shaped support, a flipping motor, and a positioning plate.

[0007] Preferably, the concave cavity is formed on the positioning seat, the bidirectional screw is rotatably installed in the concave cavity, and the output shaft of the driving motor is fixedly connected to one end of the bidirectional screw.

[0008] Preferably, the screw block is threadedly connected to the bidirectional screw. The specification of the screw block matches the specification of the concave cavity, and the connecting frame is welded to one side wall of the screw block.

[0009] Preferably, the support is welded to the top of the connecting frame, the positioning plate is rotatably installed between the supports, the flipping motor is fixed to one side wall of the support by bolts, and the output shaft of the flipping motor is fixedly connected to the positioning plate.

[0010] Preferably, two groups of electromagnets are symmetrically installed on the back wall of the positioning seat by screws.

[0011] Preferably, a marking arrow is engraved in the middle of the upper end of the positioning seat.

[0012] Preferably, a battery pack is fixed at the bottom end of the positioning seat, and a main controller is arranged on one side of the battery pack. The main controller has a remote control function.

[0013] The beneficial technical effects of the utility model are as follows:

[0014] By designing a positioning mechanism composed of an electromagnet, a driving motor, a turning motor, a positioning rod, a bidirectional screw rod and a screw block, when hoisting and assembling the sub-truss and the main truss, the positioning seat is adsorbed on the main truss by the electromagnet, and then the positioning plate is changed from a horizontal state to a vertical state by the turning motor. At this time, only need to hoist the sub-truss between the positioning plates, and then the driving motor drives the bidirectional screw rod to rotate, so that the screw block drives the positioning plates to move towards each other under the action of the thread, thereby clamping and positioning the sub-truss. Then lower the height of the sub-truss to make it contact with the main truss and then carry out welding. This method not only has high positioning accuracy, but also is easy to operate, effectively improving the assembly efficiency of the steel truss. Description of the drawings

[0015] Figure 1 Structural schematic diagram of a preferred embodiment of a construction device for controlling the assembly accuracy of a large-span special-shaped steel truss according to the utility model; (the positioning plate is in a vertical state)

[0016] Figure 2 Back view of the positioning seat in a preferred embodiment of a construction device for controlling the assembly accuracy of a large-span special-shaped steel truss according to the utility model;

[0017] Figure 3 Structural schematic diagram of a preferred embodiment of a construction device for controlling the assembly accuracy of a large-span special-shaped steel truss according to the utility model; (the positioning plate is in a horizontal state)

[0018] Figure 4 Bottom view of the positioning seat in a preferred embodiment of a construction device for controlling the assembly accuracy of a large-span special-shaped steel truss according to the utility model.

[0019] Explanation of the reference numerals is as follows:

[0020] 1, positioning seat; 2, adjusting assembly; 201, driving motor; 202, concave cavity; 203, bidirectional screw rod; 204, screw block; 205, connecting frame; 3, positioning assembly; 301, support; 302, positioning plate; 303, turning motor; 4, electromagnet; 5, marking arrow; 6, battery pack; 7, main controller. Detailed implementation manners

[0021] To make the technical solutions of the present utility model clearer and more definite for those skilled in the art, the present utility model will be further described in detail below in conjunction with embodiments and the accompanying drawings. However, the implementation manners of the present utility model are not limited thereto.

[0022] As Figures 1-4 shown, a construction device for controlling the assembly precision of a large-span special-shaped steel truss provided in this embodiment includes a positioning seat 1. An adjusting assembly 2 is installed on one side wall of the positioning seat 1. The adjusting assembly 2 is composed of a concave cavity 202, a driving motor 201, a bidirectional screw 203, a screw block 204, and a connecting frame 205. One end of the connecting frame 205 is fixed with a positioning assembly 3. The positioning assembly 3 is composed of a U-shaped support 301, a flipping motor 303, and a positioning plate 302.

[0023] The concave cavity 202 is formed on the positioning seat 1. The bidirectional screw 203 is rotatably installed in the concave cavity 202. The output shaft of the driving motor 201 is fixedly connected to one end of the bidirectional screw 203. The driving motor 201 provides power for the bidirectional screw 203 to make it rotate.

[0024] The screw block 204 is threadedly connected to the bidirectional screw 203. The specification of the screw block 204 matches the specification of the concave cavity 202. The connecting frame 205 is welded to one side wall of the screw block 204. During the rotation of the bidirectional screw 203, the screw block 204 moves under the action of the thread and the limit of the concave cavity 202.

[0025] The support 301 is welded to the top end of the connecting frame 205. The positioning plate 302 is rotatably installed between the supports 301. The flipping motor 303 is fixed to one side wall of the support 301 by bolts. The output shaft of the flipping motor 303 is fixedly connected to the positioning plate 302. The flipping motor 303 can drive the positioning plate 302 to rotate, and then adjust it to the horizontal state when it is idle and adjust it to the vertical state when it is working.

[0026] Two groups of electromagnets 4 are symmetrically installed on the back wall of the positioning seat 1 through screws. The electromagnets 4 facilitate the adsorption and fixation of the positioning seat 1 on the main truss, and also facilitate the removal of the positioning seat 1.

[0027] A marking arrow 5 is engraved in the middle of the upper end of the positioning seat 1. The marking arrow 5 can position the positioning seat 1 according to the splicing point when the positioning seat 1 is placed.

[0028] A battery pack 6 is fixed to the bottom end of the positioning seat 1. A main controller 7 is arranged on one side of the battery pack 6. The main controller 7 has a remote control function. The battery pack 6 provides the required electric energy for the device, and the staff can remotely control the work of the device through the main controller 7.

[0029] Working principle of this device: During use, first install the positioning seat 1 on one side wall of the main truss. During the installation process, the marking arrow 5 can be used to position the positioning seat 1 according to the splicing point. Then, energize the electromagnet 4 to adsorb and fix the positioning seat 1 on one side wall of the main truss. Next, hoist the sub-truss so that it is near the splicing point. At this time, use the flipping motor 303 to change the positioning plate 302 from a horizontal state to a vertical state, and then hoist the sub-truss between the positioning plates 302. Then, drive the motor 201 to drive the bidirectional screw 203 to rotate, so that the screw block 204 drives the positioning plates 302 to move towards each other under the action of the thread, thereby clamping and positioning the sub-truss. Then, lower the height of the sub-truss so that it contacts the main truss and then weld it. This method not only has high positioning accuracy, but also is easy to operate, effectively improving the assembly efficiency of the steel truss.

[0030] The above are only further embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the scope disclosed by the present utility model, according to the technical solution and its concept of the present utility model, makes equivalent substitutions or changes, all belong to the protection scope of the present utility model.

Claims

1. A construction device for controlling the assembly accuracy of a long-span special-shaped steel truss, characterized in that: It includes a positioning seat (1), on one side wall of the positioning seat (1), an adjusting component (2) is installed. The adjusting component (2) is composed of a concave cavity (202), a driving motor (201), a bidirectional screw (203), a screw block (204) and a connecting frame (205). One end of the connecting frame (205) is fixed with a positioning component (3), and the positioning component (3) is composed of a U-shaped support (301), a flipping motor (303) and a positioning plate (302).

2. The construction device for controlling the assembly precision of a long-span special-shaped steel truss according to claim 1, wherein: The concave cavity (202) is formed on the positioning seat (1), the bidirectional screw (203) is rotatably installed in the concave cavity (202), and the output shaft of the driving motor (201) is fixedly connected to one end of the bidirectional screw (203).

3. The construction device for controlling the assembly precision of a long-span special-shaped steel truss according to claim 2, wherein: The screw block (204) is threadedly connected to the bidirectional screw (203), the specification of the screw block (204) matches the specification of the concave cavity (202), and the connecting frame (205) is welded to one side wall of the screw block (204).

4. The construction device for controlling the assembly precision of a long-span special-shaped steel truss according to claim 3, characterized in that: The support (301) is welded to the top end of the connecting frame (205), the positioning plate (302) is rotatably installed between the supports (301), the flipping motor (303) is fixed to one side wall of the support (301) by bolts, and the output shaft of the flipping motor (303) is fixedly connected to the positioning plate (302).

5. The construction device for controlling the assembly accuracy of a long-span special-shaped steel truss according to claim 4, wherein: On the back wall of the positioning seat (1), two groups of electromagnets (4) are symmetrically installed by screws.

6. The construction device for controlling the assembly precision of a long-span special-shaped steel truss according to claim 5, wherein: In the middle of the upper end of the positioning seat (1), a marking arrow (5) is engraved.

7. The construction device for controlling the assembly precision of a long-span special-shaped steel truss according to claim 6, characterized in that: At the bottom end of the positioning seat (1), a battery pack (6) is fixed. On one side of the battery pack (6), a main controller (7) is provided, and the main controller (7) has a remote control function.