Pressure maintaining equipment facilitating discharging
The described device addresses inconsistent pressure application in component bonding by using a sliding tray and automated control elements to ensure consistent pressure and easy part removal, enhancing efficiency and safety.
Patent Information
- Application Number
- CN202422545645.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-10-21
AI Technical Summary
In the prior art, manual pressure holding effects vary greatly, which affects product quality and production efficiency, and it is difficult to get the components after processing.
A pressure-keeping device for easy unloading is designed, including a workbench, a slidingly connected workpiece plate, a cutting assembly, a cylinder and a compression plate. Through the cooperation of the sliding workpiece plate and a push plate, the rapid unloading of the components is achieved, and uniform and stable pressure is provided through the cylinder and a compression plate.
It realizes fast and accurate discharge of components, ensures stable pressure during the bonding process, and improves operating safety and production efficiency.
Smart Images
Figure CN223104978U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a pressure-holding device, and more specifically, to a pressure-holding device convenient for blanking. Background Art
[0002] In the process of product assembly in many fields, it is necessary to paste two components and then perform encapsulation operations; an adhesive is provided on one of the components, and the two components are connected through the adhesive. After the bonding is completed, it is also necessary to apply continuous pressure for pressure holding to ensure the sealing and waterproof performance between the two components.
[0003] The existing method for pressure holding of components is to correctly place the components to be pressure held at a predetermined position; use a fixture or a manual press to clamp the components to ensure close contact between the components; manually adjust the pressure of the fixture or the press according to the characteristics of the components and the pressure holding requirements; slowly apply pressure to avoid sudden excessive pressure causing deformation or damage to the components; after reaching the required pressure value, maintain the pressure for a period of time to ensure that the adhesion or close contact between the components reaches a stable state.
[0004] In the above technical solution, there may be large differences in the pressure holding effect of manual operation, which affects the quality of products, results in low production efficiency, and it is inconvenient to remove the processed components after processing. Therefore, a new technical solution is urgently needed to solve the above technical problems. Summary of the Utility Model
[0005] Aiming at the deficiencies of the existing technology, the purpose of the present utility model is to provide a pressure-holding device convenient for blanking.
[0006] The above technical purpose of the present utility model is achieved through the following technical solutions: A pressure-holding device convenient for blanking, characterized in that: it includes a workbench, a workpiece plate is slidably connected above the workbench, a first groove for the processed component to be embedded is opened at the top of the workpiece plate, a blanking component for blanking is arranged on the surface of the workbench, a fixed bracket is arranged on the surface of the workbench, a cylinder for bonding and pressure holding the processed component is arranged on the surface of the fixed bracket, the cylinder is located above the pushing end of the workpiece plate, and the output shaft of the cylinder is vertically downward and fixedly connected with a pressing plate.
[0007] By adopting the above technical solutions: The workbench is slidably connected with the workpiece plate, so that the workpiece plate can slide to the corresponding position according to the processing situation. The first groove is convenient for the processed component to be embedded. The blanking component can facilitate the blanking of the processed component after processing, and it is convenient for the staff to take the processed component. The fixed bracket provides support for the cylinder, and the pressing plate provides power for pressing the processed component.
[0008] The present utility model is further configured as follows: The blanking assembly includes a fixed plate located below the end of the workpiece plate during its retraction. A contact block is provided on the surface of the fixed plate. A first inclined surface is provided on the side of the contact block facing the fixed bracket. A pushing plate that fits the contact block is provided on the surface of the fixed plate. A second inclined surface parallel to the first inclined surface is provided on the side of the pushing plate facing the contact block. A pushing plate is fixedly connected to the bottom of the workpiece plate. A second groove penetrating the workpiece plate is opened at the bottom of the first groove. When the workpiece plate is retracted to a predetermined position, the pushing plate pushes the pushing plate to displace. The pushing plate passes through the second groove and reaches the first groove to push out the processing element.
[0009] The present utility model is further configured as follows: Baffles are provided on both sides of the top of the fixed plate on both sides of the pushing plate.
[0010] The present utility model is further configured as follows: Slide rails are provided on both sides of the surface of the workbench. A number of sliding blocks that closely fit the slide rails are provided on both sides of the bottom of the workpiece plate. A push-pull handle is provided on the side of the workpiece plate away from the cylinder.
[0011] The present utility model is further configured as follows: The fixed bracket includes two vertical plates provided at two corner positions of the workbench. A cylinder plate is provided on the side of the top of the vertical plate facing the workpiece plate. The cylinder is provided on the cylinder plate.
[0012] The present utility model is further configured as follows: A cross plate is provided on the surface of the workbench below the cylinder plate. The cross plate abuts against one side of the two slide rails. A start switch electrically connected to the cylinder is provided on the cross plate.
[0013] The present utility model is further configured as follows: An installation groove is opened on the bottom of the first groove near the push-pull handle. A pressure sensor is provided in the installation groove. An installation plate is provided on the side wall of the vertical plate adjacent to the cylinder plate. A display screen is provided on the installation plate. The pressure sensor is electrically connected to the display screen.
[0014] The present utility model has the following beneficial effects:
[0015] 1. Through the cooperation of the first groove on the workpiece plate and the blanking assembly, the rapid and accurate blanking of the processing element is realized.
[0016] 2. The setting of the cylinder and the pressing plate ensures that the processing element is subjected to uniform and stable pressure during the bonding process.
[0017] 3. Components such as the start switch, the display screen, and the pressure sensor are provided, which not only facilitates the operator to monitor the equipment status in real time but also improves the safety of operation. Description of the Drawings
[0018] Figure 1Schematic three-dimensional structure diagram completed by pushing the workpiece plate in this embodiment;
[0019] Figure 2 Schematic three-dimensional structure diagram completed by pulling back the workpiece plate in this embodiment;
[0020] Figure 3 Exploded structure diagram of the workpiece plate and the blanking component;
[0021] Figure 4 Cross-sectional structure diagram of the workpiece plate and the blanking component.
[0022] Description of the drawings: 1. Workbench; 2. Workpiece plate; 3. First groove; 4. Cylinder; 5. Pressing plate; 6. Fixed plate; 7. Abutting block; 8. First inclined surface; 9. Pushing plate; 10. Second inclined surface; 11. Pushing board; 12. Second groove; 13. Baffle; 14. Slide rail; 15. Sliding block; 16. Pull-push handle; 17. Vertical board; 18. Cylinder board; 19. Horizontal board; 20. Start switch; 21. Pressure sensor; 22. Mounting plate; 23. Display screen. Detailed implementation manners
[0023] The present utility model will be further described in detail below with reference to the accompanying drawings.
[0024] Among them, the same components are denoted by the same reference numerals. It should be noted that the terms "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the terms "bottom surface" and "top surface", "inner" and "outer" respectively refer to the directions towards or away from the geometric center of a specific component.
[0025] As Figure 1 and Figure 2 As shown in, a pressure-holding device facilitating blanking includes a workbench 1. A workpiece plate 2 is slidably connected above the workbench 1. A first groove 3 for embedding a processing element is formed at the top of the workpiece plate 2. A blanking component for blanking is arranged on the surface of the workbench 1. A fixed bracket is arranged on the surface of the workbench 1. A cylinder 4 for bonding and pressure-holding the processing element is arranged on the surface of the fixed bracket. The cylinder 4 is located above the end of the workpiece plate 2 being pushed. The output shaft of the cylinder 4 is vertically downward and fixedly connected to a pressing plate 5.
[0026] The workbench 1 provides support for the upper components. During use, first embed the element to be processed into the first groove 3, slide the blanking component to push it to a predetermined position, the output shaft of the cylinder 4 drives the pressing plate 5 to move downward, the pressing plate 5 processes the element to be processed. After the processing is completed, pull the blanking component back to its original position, and the blanking component ejects the processed element from the first groove 3, facilitating the staff to take the processed element.
[0027] As Figure 3 andFigure 4 As shown in the figure, the blanking component includes a fixing plate 6, which is located below the end of the workpiece plate 2 during its retraction. A butting block 7 is arranged on the surface of the fixing plate 6. A first inclined surface 8 is arranged on the side of the butting block 7 facing the fixed bracket. A pushing plate 9 that fits with the butting block 7 is arranged on the surface of the fixing plate 6. A second inclined surface 10 parallel to the first inclined surface 8 is arranged on the side of the pushing plate 9 facing the butting block 7. A pushing plate 11 is fixedly connected to the bottom of the workpiece plate 2. A second groove 12 penetrating through the workpiece plate 2 is opened at the bottom of the first groove 3. When the workpiece plate 2 is retracted to a predetermined position, while the pushing plate 11 pushes the pushing plate 9 to move horizontally, it also moves upward. The pushing plate 9 passes through the second groove 12 and reaches the first groove 3 to push out the processing element.
[0028] When the workpiece plate 2 is retracted to the end, the first inclined surface 8 arranged on one side of the butting block 7 cooperates with the second inclined surface 10 of the pushing plate 9, which can make the pushing plate 9 move horizontally and upward more smoothly. The pushing plate 11 provides power for the displacement of the pushing plate 9. The pushing plate 9 passes through the second groove 12 and reaches the first groove 3. The pushing plate 9 ejects the processing part out of the first groove 3, and the staff can then take out the processing element.
[0029] Baffles 13 are arranged on both sides of the top of the fixing plate 6 where the pushing plate 9 is located; the arrangement of the baffles 13 can prevent the pushing plate 9 from swaying left and right.
[0030] Sliding rails 14 are arranged on both sides of the surface of the workbench 1. A number of sliding connection blocks 15 that fit tightly with the sliding rails 14 are arranged on both sides of the bottom of the workpiece plate 2. A push-pull handle 16 is arranged on the side of the workpiece plate 2 away from the cylinder 4.
[0031] The workpiece plate 2 can be pushed or retracted through the sliding rails 14. The sliding connection blocks 15 can make the workpiece plate 2 fit better with the sliding rails 14, and it will not fall off during the process of pushing the sliding component. The arrangement of the push-pull handle 16 enables the operator to easily push and pull the workpiece plate 2, thereby realizing the movement and operation of the workpiece.
[0032] The fixed bracket includes two vertical plates 17 arranged at two corner positions of the workbench 1. A cylinder plate 18 is arranged on the side of the top of the vertical plate 17 facing the workpiece plate 2. The cylinder 4 is arranged on the cylinder plate 18.
[0033] The connection between the cylinder plate 18 and the vertical plate 17 further enhances the stability of the bracket, enabling the cylinder 4 to remain stable when maintaining pressure on the processing element.
[0034] A cross plate 19 is arranged on the surface of the workbench 1 below the cylinder plate 18. The cross plate 19 abuts against one side of the two sliding rails 14. A start switch 20 electrically connected to the cylinder 4 is arranged on the cross plate 19.
[0035] The horizontal plate abuts against one side of the slide rail 14 to limit the slideway for pushing the slide rail 14. During the process of the staff pushing the workpiece plate 2, the workpiece plate 2 will not fall off due to excessive force. After the electric signal of the start switch 20 pushes the workpiece plate 2 to the predetermined position, the air cylinder 4 can be started to work.
[0036] An installation groove (not shown in the figure) is opened at the bottom of the first groove 3 near the side of the push-pull handle 16. A pressure sensor 21 is arranged in the installation groove (not shown in the figure). A mounting plate 22 is arranged on the side wall of the vertical plate 17 adjacent to the air cylinder plate 18. A display screen 23 is arranged on the mounting plate 22. The pressure sensor 21 is electrically connected to the display screen 23.
[0037] The pressure sensor 21 can monitor the pressure received by the processing element in the first groove 3 in real time. The pressure sensor 21 is electrically connected to the display screen 23. Through the display screen 23, the operator can intuitively see the reading of the pressure sensor 21, so as to timely understand the pressure condition of the workpiece or related components.
[0038] Working principle: First, install the element to be processed into the first groove 3 of the sliding assembly. Use the push-pull handle 16 to push the workpiece plate 2 so that the workpiece plate 2 contacts the connecting plate. The workpiece plate 2 triggers the start switch 20. The start switch 20 is electrically connected to the air cylinder 4. The output shaft of the air cylinder 4 drives the pressing plate 5 to move downward to contact the element to be processed, and performs glue bonding and pressure maintaining on the element to be processed. The pressure sensor 21 can detect the pressure value of the part to be processed to ensure good bonding of the element to be processed. The pressure sensor 21 is electrically connected to the display screen 23. The staff can know the pressure value generated by the air cylinder 4 on the element to be processed through the display screen 23. After the pressure maintaining is completed, pull the workpiece plate back to its original position. At this time, the push plate 11 pushes the push material plate 9 to move horizontally and upward. The push material plate 9 passes through the second groove 12 and pushes the element to be processed out of the first groove 3 upward, so that the staff can conveniently take the element to be processed. At the same time, the start switch 20 rebounds, and the pressure maintaining air cylinder 4 moves upward through the slideway and returns to its original position.
[0039] The specific embodiments are only explanations of the present invention, and they do not limit the present invention. Those skilled in the art can make modifications without creative contributions to this embodiment according to needs after reading this specification, but as long as they are within the scope of the claims of the present invention, they are protected by the patent law.
Claims
1. A pressure-holding device facilitating blanking, characterized in that: It includes a workbench (1), above which a workpiece plate (2) is slidably connected. A first groove (3) for embedding a processing element is formed at the top of the workpiece plate (2). A blanking component for discharging materials is arranged on the surface of the workbench (1). A fixing bracket is arranged on the surface of the workbench (1), and a cylinder (4) for bonding and pressing the processing element is arranged on the surface of the fixing bracket. The cylinder (4) is located above the pushing end of the workpiece plate (2), and the output shaft of the cylinder (4) is vertically downward and fixedly connected with a pressing plate (5).
2. The pressure-holding device facilitating blanking according to claim 1, wherein: The blanking component includes a fixing plate (6) which is located below the pulling-back end of the workpiece plate (2). An abutting block (7) is arranged on the surface of the fixing plate (6). A first inclined surface (8) is arranged on one side of the abutting block (7) facing the fixing bracket. A pushing plate (9) which is fitted with the abutting block (7) is arranged on the surface of the fixing plate (6). A second inclined surface (10) parallel to the first inclined surface (8) is arranged on one side of the pushing plate (9) facing the abutting block (7). A pushing board (11) is fixedly connected to the bottom of the workpiece plate (2). A second groove (12) penetrating through the workpiece plate (2) is formed at the bottom of the first groove (3). When the workpiece plate (2) is pulled back to a predetermined position, the pushing board (11) pushes the pushing plate (9) to displace. The pushing plate (9) passes through the second groove (12) and reaches the first groove (3) to push out the processing element.
3. The pressure-holding device facilitating blanking according to claim 2, wherein: Baffles (13) are arranged on both sides of the top of the fixing plate (6) where the pushing plate (9) is located.
4. The pressure maintaining device facilitating blanking according to claim 3, wherein: Sliding rails (14) are arranged on both sides of the surface of the workbench (1). A number of sliding blocks (15) which are closely fitted with the sliding rails (14) are arranged on both sides of the bottom of the workpiece plate (2). A push-pull handle (16) is arranged on one side of the workpiece plate (2) away from the cylinder (4).
5. The pressure-holding device facilitating blanking according to claim 4, wherein: The fixing bracket includes two vertical plates (17) arranged at two corner positions of the workbench (1). A cylinder plate (18) is arranged on one side of the top of the vertical plate (17) facing the workpiece plate (2). The cylinder (4) is arranged on the cylinder plate (18).
6. The pressure-holding device facilitating blanking according to claim 5, wherein: A cross plate (19) is arranged on the surface of the workbench (1) below the cylinder plate (18). The cross plate (19) abuts against one side of the two sliding rails (14). A start switch (20) which is electrically connected to the cylinder (4) is arranged on the cross plate (19).
7. The pressure-holding device facilitating blanking according to claim 6, wherein: An installation groove is formed at one side of the bottom of the first groove (3) close to the push-pull handle (16). A pressure sensor (21) is arranged in the installation groove. An installation plate (22) is arranged on the side wall of the vertical plate (17) adjacent to the cylinder plate (18). A display screen (23) is arranged on the installation plate (22). The pressure sensor (21) is electrically connected to the display screen (23).