Pipeline ultraviolet curing trenchless repairing device

The pipe UV curing non-excavation repair device addresses the challenge of adapting to different pipe sizes and simplifies installation by using a spring-loaded mechanism to center and uniformly illuminate within the pipe, improving repair efficiency.

CN223105637UActive Publication Date: 2025-07-15GUIYANG KAILI BUILDING MATERIALS CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202422544056.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-07-15
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

The existing UV curing non-excavation repair devices of pipes are difficult to adapt to pipes of different sizes, and are inconvenient to install, resulting in low adaptability and maintenance efficiency of the device.

Method used

A structure including casing, connecting plate, mounting column, nut, limit ring, slide column, bolt, spring, ultraviolet lamp, mounting plate and pulley is designed. Through the cooperation of bolts and springs, the device can be automatically expanded and fixed, ensuring that the device is installed in the center of the pipeline and illuminated evenly, making it easy to disassemble and install.

Benefits of technology

It improves the adaptability and curing effect of the device in pipes of different sizes, simplifies the installation and disassembly of the device, and improves the maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223105637U_ABST
    Figure CN223105637U_ABST
Patent Text Reader

Abstract

The utility model belongs to the field of ultraviolet curing, and particularly relates to a pipeline ultraviolet curing trenchless repairing device which comprises a sleeve, connecting plates are fixedly connected to the two sides of the sleeve, mounting columns are fixedly connected to the interiors of the connecting plates, and nuts are in threaded fit with the two ends of each mounting column. The connecting shell is fixedly installed on the surfaces of the sliding columns through bolts, the springs support the sliding columns at the two ends, so that the connecting shell slides outwards, through the connecting effect of the connecting rods, the mounting rods and the pulleys automatically expand outwards to adapt to pipelines of different sizes, and the device is installed in the center of a working pipeline and conveniently irradiates the working pipeline uniformly; and secondly, the ultraviolet lamps are clamped and mounted on the surfaces of the mounting sleeves and the mounting columns, the mounting plates are clamped and mounted on the two sides of the mounting sleeves and the two sides of the mounting columns, the mounting plates are fixed by screwing nuts, the device is convenient to disassemble and assemble, and the maintenance efficiency of use is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of ultraviolet curing, in particular to a non-excavation repair device for ultraviolet curing of pipelines. Background Technique

[0002] UV curing, that is, ultraviolet curing, where UV is the English abbreviation of ultraviolet, and curing refers to the process of a substance changing from a low molecule to a high molecule. UV curing generally refers to the curing conditions or requirements for coatings (paints), inks, adhesives (glues), or other potting and sealing agents that need to be cured by ultraviolet light, which is different from heat curing, curing with cross-linking agents (curing agents), natural curing, etc.

[0003] During the processing of curing some pipelines, sometimes it is not convenient to use an excavation device. Therefore, a new pipeline is embedded in the inner wall of the original pipeline, and then the new pipeline is cured by a curing device.

[0004] The existing non-excavation repair device for ultraviolet curing of pipelines is not easy to conveniently adapt to pipelines of different sizes, and it is difficult to install the device at the center of the working pipeline and evenly irradiate the working pipeline, which may lead to a decrease in the adaptability of the device. The existing non-excavation repair device for ultraviolet curing of pipelines is not easy to achieve the effect of conveniently disassembling and assembling the device, which may lead to a decrease in the maintenance efficiency during use.

[0005] Therefore, in view of the above problems, a non-excavation repair device for ultraviolet curing of pipelines is proposed. Content of the Utility Model

[0006] In order to make up for the problems in the prior art, the utility model proposes a non-excavation repair device for ultraviolet curing of pipelines.

[0007] The technical solution adopted by the utility model to solve its technical problems is: a non-excavation repair device for ultraviolet curing of pipelines according to the utility model includes a sleeve, two sides of the sleeve are fixedly connected with connecting plates, an installation column is fixedly connected inside the connecting plates, nuts are threadedly fitted at both ends of the installation column, limiting rings are fixedly connected at positions near both ends of the inner wall of the sleeve, sliding columns are slidably installed inside the limiting rings, bolts are threadedly fitted at the outer ends of the sliding columns, the sliding columns are fixedly connected with a connecting shell through the bolts, a spring is placed inside the sleeve, an ultraviolet lamp is slidably installed on the surface of the sleeve, a mounting plate is snap-fitted on the surface of the sleeve, a base is fixedly connected to the surface of the mounting plate, one end of a mounting rod is rotatably connected to the side of the base, and the other end of the mounting rod is fixedly connected with a pulley.

[0008] Preferably, a support plate is fixedly connected to the inner side of the sliding column, the support plate is slidably connected to the inner wall of the sleeve, and one end of the spring is abutted against the inner side of the support plate.

[0009] Preferably, one end of a connecting rod is rotatably connected to the surface of the mounting rod, and the other end of the connecting rod is rotatably connected to the base on the surface of the connecting shell.

[0010] Preferably, a connection head is fixedly connected to one side of the ultraviolet lamp, and the shape of the inner side of the connection head fits the shape of the surface of the mounting post.

[0011] Preferably, the number of the mounting rods is three, and the three mounting rods are distributed around the surface of the mounting plate at equal intervals.

[0012] Preferably, a hanging ring is fixedly connected to the surface of one of the mounting plates, and a clamping block is fixedly connected to the surface of the other mounting plate. A wire is fixedly embedded inside the clamping block.

[0013] The beneficial effects of the present utility model are as follows:

[0014] 1. In the present utility model, the connecting shell is fixedly installed on the surface of the sliding post through bolts. Since the springs support the sliding posts at both ends, the connecting shell slides outwards. Through the connection of the connecting rod, the mounting rod and the pulley automatically expand outwards to adapt to pipes of different sizes, so that the device is installed at the center of the working pipe, facilitating the device to uniformly irradiate the working pipe and improving the curing effect of the device.

[0015] 2. In the present utility model, the ultraviolet lamp is snap-fitted and installed on the surfaces of the installation sleeve and the mounting post. The mounting plates are snap-fitted and installed on both sides of the installation sleeve and the mounting post. The mounting plates are fixed by tightening the nuts, which is convenient for disassembling and assembling the device and improves the maintenance efficiency during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0017] Figure 1 It is a schematic front view structure diagram of the present utility model;

[0018] Figure 2 It is a schematic structure diagram of the mounting plate of the present utility model;

[0019] Figure 3 It is a schematic structure diagram of the sleeve of the present utility model;

[0020] Figure 4 It is a schematic structure diagram of the connecting rod of the present utility model.

[0021] In the figure: 1, casing; 2, connecting plate; 3, mounting post; 4, nut; 5, limiting ring; 6, sliding post; 7, support plate; 8, spring; 9, ultraviolet lamp; 91, connection terminal; 10, mounting plate; 11, base; 12, mounting rod; 13, pulley; 14, connecting rod; 15, connecting shell; 16, bolt; 17, lifting ring; 18, clamping block; 19, wire. Detailed implementation manners

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] Please refer to Figures 1 - 4 As shown, a non-excavation repair device for ultraviolet curing of pipelines includes a casing 1. Connecting plates 2 are fixedly connected to both sides of the casing 1. Mounting posts 3 are fixedly connected inside the connecting plates 2. Nuts 4 are threadedly engaged with both ends of the mounting posts 3. Limiting rings 5 are fixedly connected to positions near both ends of the inner wall of the casing 1. Sliding posts 6 are slidably installed inside the limiting rings 5. Bolts 16 are threadedly engaged with the outer ends of the sliding posts 6. The sliding posts 6 are fixedly connected to the connecting shells 15 through the bolts 16. Springs 8 are placed inside the casing 1. An ultraviolet lamp 9 is slidably installed on the surface of the casing 1. A mounting plate 10 is snap-fitted on the surface of the casing 1. A base 11 is fixedly connected to the surface of the mounting plate 10. One end of a mounting rod 12 is rotatably connected to the side of the base 11. The other end of the mounting rod 12 is fixedly connected to a pulley 13;

[0024] Further, a support plate 7 is fixedly connected to the inner side of the sliding post 6. The support plate 7 is slidably connected to the inner wall of the casing 1. The inner side of the support plate 7 abuts against one end of the spring 8;

[0025] During operation, due to the structural design that the inner side of the support plate 7 abuts against one end of the spring 8, the sliding post 6 has a supporting force for automatically sliding outwards, improving the stability of the device.

[0026] Further, one end of a connecting rod 14 is rotatably connected to the surface of the mounting rod 12. The other end of the connecting rod 14 is rotatably connected to the base 11 on the surface of the connecting shell 15;

[0027] During operation, due to the structural design that both ends of the connecting rod 14 are respectively rotatably connected to the surface of the mounting rod 12 and the surface of the connecting shell 15, it is convenient to adjust the position of the connecting shell 15, thereby adjusting the expansion angle of the mounting rod 12.

[0028] Furthermore, a connection head 91 is fixedly connected to one side of the ultraviolet lamp 9, and the shape of the inner side of the connection head 91 fits the shape of the surface of the mounting post 3;

[0029] During operation, due to the structural design that the shape of the inner side of the connection head 91 fits the shape of the surface of the mounting post 3, the connection head 91 facilitates power supply to the ultraviolet lamp 9 and at the same time provides a limiting effect on the ultraviolet lamp 9.

[0030] Furthermore, the number of the mounting rods 12 is three, and the three mounting rods 12 are evenly distributed around the surface of the mounting plate 10 at equal distances;

[0031] During operation, due to the structural design that the three mounting rods 12 are evenly distributed around the surface of the mounting plate 10 at equal distances, it is convenient for the device to evenly support the pipelines in the working site, and the device is located at the middle position of the pipelines.

[0032] Furthermore, a hanging ring 17 is fixedly connected to the surface of one of the mounting plates 10, and a clamping block 18 is fixedly connected to the surface of the other mounting plate 10. A conducting wire 19 is fixedly embedded inside the clamping block 18;

[0033] During operation, due to the structural design that the two mounting plates 10 are respectively fixedly connected with the hanging ring 17 and the clamping block 18, it is convenient to tow the device through a sling and supply energy through an electric wire.

[0034] Working principle: First, the ultraviolet lamp 9 is snap-fitted and installed on the surfaces of the installation sleeve 1 and the mounting post 3. The mounting plates 10 are snap-fitted and installed on both sides of the installation sleeve 1 and the mounting post 3. The mounting plates 10 are fixed by tightening the nuts 4. At the same time, the connection shell 15 is fixedly installed on the surface of the sliding column 6 through the bolt 16. Since the springs 8 support the sliding columns 6 at both ends, the connection shell 15 slides outwards. Through the connection function of the connecting rod 14, the mounting rods 12 and the pulleys 13 automatically expand outwards. The two mounting plates 10 are respectively fixedly connected with the hanging ring 17 and the clamping block 18, which is convenient to tow the device through a sling and supply energy through an electric wire.

[0035] The above shows and describes the basic principle, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.

Claims

1. A pipeline ultraviolet light curing trenchless repair device, comprising a casing (1), characterized in that: Both sides of the sleeve (1) are fixedly connected with connecting plates (2). An installation column (3) is fixedly connected inside the connecting plate (2). Nuts (4) are in threaded fit at both ends of the installation column (3). Limiting rings (5) are fixedly connected to the inner wall of the sleeve (1) near both ends. A sliding column (6) is slidably installed inside the limiting ring (5). A bolt (16) is in threaded fit with the outer end of the sliding column (6). The sliding column (6) is fixedly connected to a connecting shell (15) through the bolt (16). A spring (8) is placed inside the sleeve (1). An ultraviolet lamp (9) is slidably installed on the surface of the sleeve (1). A mounting plate (10) is snap-fitted on the surface of the sleeve (1). A base (11) is fixedly connected to the surface of the mounting plate (10). One end of a mounting rod (12) is rotatably connected to the side of the base (11), and the other end of the mounting rod (12) is fixedly connected to a pulley (13).

2. The trenchless repair device for curing ultraviolet light of pipelines according to claim 1, wherein: A support plate (7) is fixedly connected to the inner side of the sliding column (6). The support plate (7) is slidably connected to the inner wall of the sleeve (1). The inner side of the support plate (7) abuts against one end of the spring (8).

3. The non-excavation repair device for pipeline ultraviolet light curing according to claim 1, characterized in that: One end of a connecting rod (14) is rotatably connected to the surface of the mounting rod (12), and the other end of the connecting rod (14) is rotatably connected to the base (11) on the surface of the connecting shell (15).

4. The trenchless repair device for ultraviolet light curing of pipelines according to claim 1, characterized in that: A wiring head (91) is fixedly connected to one side of the ultraviolet lamp (9). The shape of the inner side of the wiring head (91) fits the shape of the surface of the installation column (3).

5. The trenchless repair device for pipeline ultraviolet light curing according to claim 1, characterized in that: The number of the mounting rods (12) is three, and the three mounting rods (12) are evenly distributed around the surface of the mounting plate (10).

6. The trenchless repair device for pipeline ultraviolet light curing according to claim 1, characterized in that: A hanging ring (17) is fixedly connected to the surface of one of the mounting plates (10), and a clamping block (18) is fixedly connected to the surface of the other mounting plate (10). A wire (19) is fixedly embedded inside the clamping block (18).

Citation Information

Cited By

  • Lining hose curing apparatus

    CN224665651U