Rapid cooling type medium-frequency induction furnace

The induction furnace addresses the challenge of post-heating metal disposal by integrating a temperature sensor, cooling system, and tilting mechanism to rapidly cool and pour molten metal, improving operational efficiency.

CN223106665UActive Publication Date: 2025-07-15CHANGGE YANGMING MACHINERY MANUFACTURING CO LTD
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Patent Information

Application Number
CN202422372895.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-28
Publication Date
2025-07-15
Estimated Expiration
2034-09-28

AI Technical Summary

Technical Problem

The existing intermediate frequency induction furnace is inconvenient to pour the metal liquid inside the crucible after heating, resulting in inconvenient operation.

Method used

A fast cooling medium frequency induction furnace is designed. By setting a temperature sensor, cooling structure and tilting structure in the main body of the induction furnace, the tilting and tilting of the crucible is achieved by combining motors, worms and turbines, and the temperature is quickly reduced through circulation tubes and heat exchange cooling technology.

Benefits of technology

It realizes convenient pouring and rapid cooling of metal liquids, improving operational convenience and cooling efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223106665U_ABST
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Abstract

The utility model discloses a medium-frequency induction furnace capable of rapidly cooling. The medium-frequency induction furnace comprises an induction furnace main body and a crucible, a magnet yoke is installed in the induction furnace body, a coil is installed in the middle of the magnet yoke, a crucible is installed in the middle of the coil, a temperature sensor is installed on one side in the induction furnace body, and a cooling structure is arranged at the bottom end in the induction furnace body. Dumping structures are arranged on the two sides of the induction furnace body, each dumping structure comprises a mounting box, a motor, a connecting shaft, a fixing shaft, a worm and a turbine, the mounting boxes are fixed to one side of the first support, and the turbines are mounted in the mounting boxes. According to the induction furnace disclosed by the utility model, the motor, the worm and the turbine are matched for use, so that the induction furnace main body can be driven to incline towards one side when metal liquid in a crucible is heated and needs to be poured, and the metal liquid can be poured more conveniently, and thus the convenience is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of intermediate frequency induction furnaces, and particularly relates to an intermediate frequency induction furnace with a rapid cooling function. Background Art

[0002] The intermediate frequency induction furnace rectifies three-phase industrial frequency alternating current into direct current, and then converts the direct current into adjustable intermediate frequency current to supply a load circuit composed of a capacitor and an induction coil. When an alternating current passes through the induction coil, an alternating magnetic field will be generated around it. When a metal workpiece is placed in this magnetic field, eddy currents will be induced inside the workpiece by the alternating magnetic field. Due to the resistance of the metal workpiece, these eddy currents will generate heat, thereby heating up the workpiece.

[0003] Therefore, the patent specification with the publication number of CN210346289U discloses an anti-oxidation intermediate frequency induction furnace, which includes a furnace body shell, a furnace lining and a heating coil. The heating coil is arranged around the outer wall of the furnace lining. The furnace lining includes a melting furnace cavity and a heat preservation furnace cavity. The melting furnace cavity is located inside the heat preservation furnace cavity, and a penetration port communicating with the heat preservation furnace cavity is provided at the bottom of the melting furnace cavity. The top of the heat preservation furnace cavity is in a closed state, and a furnace nozzle is integrally provided on the heat preservation furnace cavity. A sealing cover is movably covered on the cavity cover. This intermediate frequency induction furnace adopts a furnace lining structure with an inner melting furnace cavity and an outer heat preservation furnace cavity, so that the molten metal liquid and the solid metal are separated, and the metal liquid enters the heat preservation furnace cavity, reducing the contact surface of the metal liquid with the ambient air and inhibiting the oxidation of the metal liquid. Combined with introducing inert gas into the melting furnace cavity, the solid metal is prevented from being oxidized during the melting process. The same heating coil acts on the two furnace cavities at the same time, so that the two furnace cavities provide heat and insulation for each other, and the heat energy generated by the two furnace cavities is fully utilized.

[0004] During the use of the above-mentioned technology, the same heating coil acts on the two furnace cavities at the same time, so that the two furnace cavities provide heat and insulation for each other, and the heat energy generated by the two furnace cavities is fully utilized. However, after the heating is completed, it is inconvenient to pour out the metal liquid inside the crucible, making it troublesome to pour the metal liquid. Therefore, an intermediate frequency induction furnace with a rapid cooling function is needed to solve the above problems. Summary of the Utility Model

[0005] The purpose of the utility model is to provide an intermediate frequency induction furnace with a rapid cooling function to solve the defect that it is inconvenient to pour out the metal inside the crucible easily after the existing intermediate frequency induction furnace finishes heating the metal.

[0006] To solve the above technical problems, the present utility model provides the following technical solution: A fast-cooling intermediate frequency induction furnace, comprising an induction furnace main body and a crucible; a yoke is installed inside the induction furnace main body, a coil is installed at the middle position of the yoke, a crucible is installed at the middle position of the coil, a temperature sensor is installed on one side inside the induction furnace main body, and a cooling structure is arranged at the bottom end inside the induction furnace main body; tilting structures are arranged on both sides of the induction furnace main body, and the tilting structure includes an installation box, a motor, a connecting shaft, a fixed shaft, a worm, and a turbine. The installation box is fixed on one side of the first bracket, and a turbine is installed inside the installation box.

[0007] Preferably, one end of the turbine is provided with a connecting shaft, one end of the connecting shaft is fixed to one side of the induction furnace main body, the fixed shaft is arranged at the other end of the induction furnace main body, a worm is installed at the top end of the turbine, and a motor is installed on one side of the installation box.

[0008] Preferably, the output end of the motor extends into the installation box, and the output end of the motor is fixed to one end of the worm.

[0009] Preferably, a plurality of teeth are arranged on the outer side of the turbine, and the worm is meshed with the turbine.

[0010] Preferably, one end of the fixed shaft penetrates through the inside of the second bracket, and one end of the fixed shaft is movably connected inside the second bracket.

[0011] Preferably, the cooling structure includes a water inlet, a water outlet, and a circulation pipe. The circulation pipe is installed at the bottom end inside the induction furnace main body. One end of the circulation pipe is provided with a water inlet, and the other end of the circulation pipe is provided with a water outlet.

[0012] Preferably, a plurality of yokes are provided, and the plurality of yokes are annularly distributed outside the coil.

[0013] The advantages of a fast-cooling intermediate frequency induction furnace provided by the present utility model are as follows:

[0014] Through the combined use of the motor, the worm, and the turbine, when the molten metal inside the crucible is heated and needs to be poured, the induction furnace main body can be driven to tilt to one side, making it more convenient to pour the molten metal, thereby improving the convenience;

[0015] Through the setting of the temperature sensor, the temperature inside the induction furnace main body can be monitored. When the temperature inside the induction furnace main body is higher than the workpiece heating temperature, the water inlet is externally connected to cold water, so that the cold water flows into the circulation pipe, and then flows out through the circulation pipe. The temperature inside the induction furnace main body is quickly reduced through heat exchange to a temperature suitable for workpiece heating, thereby improving the cooling effect. Brief Description of the Drawings

[0016] Figure 1 is a front view structural schematic diagram of the present utility model;

[0017] Figure 2 is a rear view structural schematic diagram of the present utility model;

[0018] Figure 3 is a partial sectional front view structural schematic diagram of the present utility model;

[0019] Figure 4 is a sectional front view structural schematic diagram of the present utility model;

[0020] Figure 5 of the present utility model Figure 3 is a partial enlarged structural schematic diagram at position A in

[0021] In the figure: 1, main body of the induction furnace; 2, first bracket; 3, tilting structure; 301, installation box; 302, motor; 303, connecting shaft; 304, fixed shaft; 305, worm; 306, turbine; 4, crucible; 5, second bracket; 6, cooling structure; 601, water inlet; 602, water outlet; 603, circulation pipe; 7, coil; 8, yoke; 9, temperature sensor. Detailed Description of the Preferred Embodiments

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] The embodiments of the present utility model provide a medium-frequency induction furnace with a rapid cooling function, as Figures 1-5 shown, a medium-frequency induction furnace with a rapid cooling function includes a main body 1 of the induction furnace and a crucible 4; a yoke 8 is installed inside the main body 1 of the induction furnace, a coil 7 is installed at the middle position of the yoke 8, a crucible 4 is installed at the middle position of the coil 7, a temperature sensor 9 is installed on one side inside the main body 1 of the induction furnace, a cooling structure 6 is arranged at the bottom end inside the main body 1 of the induction furnace; tilting structures 3 are arranged on both sides of the main body 1 of the induction furnace.

[0024] In a further preferred embodiment of the present utility model, as Figures 1-5As shown: The temperature reduction structure 6 includes a water inlet 601, a water outlet 602, and a circulation pipe 603. The circulation pipe 603 is installed at the bottom inside the induction furnace main body 1. One end of the circulation pipe 603 is installed with a water inlet 601, and the other end of the circulation pipe 603 is provided with a water outlet 602. A number of yokes 8 are provided, and the number of yokes 8 are annularly distributed outside the coil 7.

[0025] Specifically, in this embodiment: When using the induction furnace main body 1, an external power supply starts the coil 7 to heat the crucible 4 and heat the metal inside it. During heating, the temperature sensor 9 is provided to monitor the temperature inside the crucible 4. When the temperature inside the crucible 4 is higher than the temperature required for workpiece heating, the water inlet 601 is externally connected to cold water, so that the cold water flows into the inside of the circulation pipe 603, and then flows out through the water outlet 602. Through the heat exchange method, the temperature inside the crucible 4 is quickly reduced, and the circulation is stopped when the temperature drops to a temperature suitable for workpiece heating, thus completing the work of rapid temperature reduction.

[0026] In a further preferred embodiment of the present invention, as Figures 1-5 shown: Pouring structures 3 are provided on both sides of the induction furnace main body 1. The pouring structure 3 includes an installation box 301, a motor 302, a connecting shaft 303, a fixed shaft 304, a worm 305, and a turbine 306. The installation box 301 is fixed to one side of the first bracket 2. The inside of the installation box 301 is installed with a turbine 306. One end of the turbine 306 is installed with a connecting shaft 303. One end of the connecting shaft 303 is fixed to one side of the induction furnace main body 1. The fixed shaft 304 is provided at the other end of the induction furnace main body 1. The top of the turbine 306 is installed with a worm 305. One side of the installation box 301 is installed with a motor 302. The output end of the motor 302 extends into the inside of the installation box 301, and the output end of the motor 302 is fixed to one end of the worm 305. A number of teeth are provided on the outside of the turbine 306, and the worm 305 meshes with the turbine 306. One end of the fixed shaft 304 penetrates through the inside of the second bracket 5, and one end of the fixed shaft 304 is movably connected inside the second bracket 5.

[0027] Specifically, in this embodiment, when the metal inside the crucible 4 is heated and needs to be poured, an external power supply starts the motor 302. After the motor 302 starts, it will drive the worm 305 to rotate. When the worm 305 rotates, it will drive the turbine 306 to rotate. The rotating turbine 306 will drive the induction furnace main body 1 to tilt to one side through the connecting shaft 303, so that the molten metal can flow out through the discharge port at the top of the induction furnace main body 1, making it more convenient to pour the molten metal.

[0028] Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A medium-frequency induction furnace with rapid cooling, comprising an induction furnace main body (1) and a crucible (4); It is characterized in that: A yoke (8) is installed inside the induction furnace main body (1), a coil (7) is installed at the middle position of the yoke (8), a crucible (4) is installed at the middle position of the coil (7), a temperature sensor (9) is installed on one side inside the induction furnace main body (1), and a cooling structure (6) is arranged at the bottom end inside the induction furnace main body (1); Dumping structures (3) are arranged on both sides of the induction furnace main body (1), and the dumping structure (3) includes an installation box (301), a motor (302), a connecting shaft (303), a fixed shaft (304), a worm (305), and a turbine (306). The installation box (301) is fixed to one side of the first bracket (2), and a turbine (306) is installed inside the installation box (301).

2. A kind of medium-frequency induction furnace with rapid cooling according to claim 1, characterized in that: One end of the turbine (306) is installed with a connecting shaft (303), one end of the connecting shaft (303) is fixed to one side of the induction furnace main body (1), the fixed shaft (304) is arranged at the other end of the induction furnace main body (1), a worm (305) is installed at the top end of the turbine (306), and a motor (302) is installed on one side of the installation box (301).

3. A kind of medium-frequency induction furnace with rapid cooling as claimed in claim 2, characterized in that: The output end of the motor (302) extends into the installation box (301), and the output end of the motor (302) is fixed to one end of the worm (305).

4. A quickly-coolable intermediate-frequency induction furnace according to claim 2, characterized in that: A number of teeth are arranged on the outer side of the turbine (306), and the worm (305) meshes with the turbine (306).

5. A quickly-coolable intermediate frequency induction furnace according to claim 2, characterized in that: One end of the fixed shaft (304) penetrates through the inside of the second bracket (5), and one end of the fixed shaft (304) is movably connected inside the second bracket (5).

6. A kind of medium-frequency induction furnace with fast cooling function according to claim 1, characterized in that: The cooling structure (6) includes a water inlet (601), a water outlet (602), and a circulation pipe (603). The circulation pipe (603) is installed at the bottom end inside the induction furnace main body (1), a water inlet (601) is installed at one end of the circulation pipe (603), and a water outlet (602) is arranged at the other end of the circulation pipe (603).

7. A kind of medium frequency induction furnace with rapid cooling according to claim 1, characterized in that: A number of yokes (8) are provided, and a number of the yokes (8) are annularly distributed outside the coil (7).

Citation Information

Patent Citations

  • Antioxidant medium-frequency induction furnace

    CN210346289U