Adjustable nine-roller distributing device for sintering

The adjustable nine-roll feeder addresses the issue of fixed tilt angles by allowing precise angle adjustments, improving material distribution and layer permeability, thus enhancing production efficiency and quality.

CN223106679UActive Publication Date: 2025-07-15德龙钢铁有限公司
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Patent Information

Application Number
CN202422274830.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-07-15
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The existing nine-roll fabricator cannot adjust the inclination angle according to production requirements, resulting in changes in the degree of material segregation, affecting the breathability and product quality of the sintered material layer.

Method used

An adjustable nine-roll cloth device including a flip part, a rotary roller part, a front support mechanism, a limiting mechanism and a driving mechanism is designed. The inclined plate is driven by the hydraulic cylinder to incline, and the limiting and guiding mechanism are combined to achieve reliable adjustment of the inclination angle.

Benefits of technology

It realizes flexible adjustment of the inclination angle of the nine-roll fabricator, adapts to production needs, improves the controllability of material segregation, and improves the yield and quality of sintered ore.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223106679U_ABST
Patent Text Reader

Abstract

An adjustable nine-roller distributing device for sintering comprises an overturning part and a rotary roller part. The number of the overturning parts is two, and the overturning parts are oppositely arranged on the platform. The overturning part comprises a front supporting mechanism, an inclined plate, a limiting mechanism, a rear guiding mechanism and a driving mechanism; the front supporting mechanism, the rear guiding mechanism and the driving mechanism are all arranged on the platform. One end of the inclined plate is connected with the front supporting mechanism, the other end of the inclined plate is provided with a limiting mechanism, and the limiting mechanism is arranged on the rear guiding mechanism; the driving mechanism is connected with the limiting mechanism; the multiple rotating roller parts are arranged between the two inclined plates at equal intervals in the length direction of the inclined plates. According to the nine-roller distributing device, the inclination angle of the nine-roller distributing device is effectively adjusted, and then the production requirement is met.
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Description

Technical Field

[0001] The utility model relates to a distributor, in particular to a nine-roll distributor capable of adjusting the inclination angle, belonging to the technical field of nine-roll distributor equipment. Background Art

[0002] The nine-roll distributor is an important device for distributing materials on a sintering machine in the sintering process. The nine-roll distributor is used in conjunction with a round-roll distributor, and it is the best choice to distribute materials to the inner side of the sintering trolley. The nine-roll distributor is located between the round-roll feeder of the sintering machine and the sintering trolley. Its function is to distribute the sintered and mixed materials transported by the round-roll feeder on the sintering trolley. The nine-roll distributor has the advantages of smooth material distribution, high segregation degree, and convenient maintenance, which is beneficial to improving the output and quality of sintered ore and plays a greater role in reducing sintering energy consumption. Therefore, it is widely used in the sintered and mixed material distribution system of the sintering machine. However, its working condition directly affects the output, product quality, and operation rate of the sintering operation. When working, the whole nine-roll distributor is in an inclined state, and the inclination angle is between 36° and 42°. The center lines of the rollers are arranged in a diagonal line. When the sintering raw materials flow on the roller surface, due to the penetration of the materials, some small-particle materials fall through the gaps between the rollers and land on the upper surface of the trolley. In addition, most of the sintering raw materials fall from the last roller of the nine-roll distributor. The larger the particle material, the faster the movement speed, and the more forward the position it falls to; the smaller the particle material, the slower the movement speed, and the closer it is to the lower part of the nine-roll distributor, which promotes the larger sintering materials to be distributed at the bottom of the trolley and the smaller sintering materials to be distributed at the upper part of the trolley, thus realizing the segregation of the materials. However, due to the change of the output index in the production process, the cloth thickness needs to be adjusted accordingly. However, the angle of the nine-roll distributor is fixed after installation and cannot be changed with the change of the cloth thickness, resulting in the change of the dispersion and segregation degree of the large and small material particles when the materials fall from the last roller, thus affecting the air permeability of the material layer in sintering. It can be seen that the nine-roll distributor that cannot adjust the inclination angle cannot meet the actual production requirements. Therefore, an adjustable nine-roll distributor is needed, which is required to be able to adjust the adaptability angle according to the production requirements, thereby improving the product quality. Summary of the Utility Model

[0003] The purpose of the utility model is to overcome the deficiencies of the prior art and provide an adjustable nine-roll distributor for sintering, which can reliably adjust the inclination angle of the nine-roll distributor and thus adapt to the actual production requirements.

[0004] The problems of the utility model are solved by the following technical solutions:

[0005] An adjustable nine-roller distributor for sintering, comprising a flipping part and a rotating roller part; the number of the flipping parts is two, and they are oppositely arranged on the platform; the flipping part includes a front support mechanism, an inclined plate, a limiting mechanism, a rear guiding mechanism and a driving mechanism; the front support mechanism, the rear guiding mechanism and the driving mechanism are all arranged on the platform; one end of the inclined plate is connected to the front support mechanism, the other end of the inclined plate is provided with a limiting mechanism, and the limiting mechanism is arranged on the rear guiding mechanism; the driving mechanism is connected to the limiting mechanism; the number of the rotating roller parts is multiple, and they are arranged at equal intervals along the length direction of the inclined plate between the two inclined plates.

[0006] For the above-mentioned adjustable nine-roller distributor for sintering, the rotating roller part includes a motor and a rotating roller; the rotating roller is pivotally connected between the inclined plates on both sides; the motor is arranged on the outer wall of the inclined plate, and the end of its output shaft is connected to the end of the rotating roller.

[0007] For the above-mentioned adjustable nine-roller distributor for sintering, the front support mechanism includes a front hinge seat and a front support plate; the front hinge seat is arranged on the platform; the front support plate is arranged at one end of the inclined plate, a rotating shaft is arranged at the end of the front support plate, and the rotating shaft and the front hinge seat form a hinged connection structure.

[0008] For the above-mentioned adjustable nine-roller distributor for sintering, the limiting mechanism includes a support rod, a round rod, a support block and clamping pieces; the support rod is arranged at the end of the inclined plate far from the front support plate; the round rod is arranged at the end of the support rod, and the axis line of the round rod is parallel to the axis line of the rotating roller; the support block is arranged at the end of the round rod far from the support rod; the number of the clamping pieces is two, and they are both arranged on the round rod.

[0009] For the above-mentioned adjustable nine-roller distributor for sintering, the rear guiding mechanism includes an arc-shaped guiding plate; both ends of the arc-shaped guiding plate are arranged on the platform through brackets; the center of the arc-shaped guiding plate intersects with the axis line of the rotating shaft at the end of the front support plate; an arc-shaped hole is arranged on the arc-shaped guiding plate, and the center of the arc-shaped hole coincides with the center of the arc-shaped guiding plate; the round rod passes through the arc-shaped hole of the arc-shaped guiding plate; the arc-shaped guiding plate is clamped in the middle by the clamping pieces on both sides; threaded holes are arranged on the clamping pieces, and bolts pass through the threaded holes corresponding in position on the two clamping pieces, and nuts are arranged at the other ends of the bolts.

[0010] For the above-mentioned adjustable nine-roller distributor for sintering, the driving mechanism includes a hydraulic cylinder, an upper hinge seat and a rear hinge seat; the upper hinge seat is arranged on the support block; the rear hinge seat is arranged on the platform; the housing of the hydraulic cylinder and the rear hinge seat form a hinged connection structure, and the end of the piston rod of the hydraulic cylinder and the upper hinge seat form a hinged connection structure.

[0011] Through the cooperation of the front support mechanism and the drive mechanism, the present utility model drives the inclination of the inclined plate, thereby changing the inclination angle of the rotating roller part, and further realizing the change of the segregation degree; through the cooperation of the limiting mechanism and the rear guiding mechanism, it ensures that the inclined plate can be reliably inclined and can reliably support the rotating roller part. Brief Description of the Drawings

[0012] Figure 1 It is a schematic three-dimensional structure diagram of the present utility model;

[0013] Figure 2 It is a schematic enlarged partial structure diagram of A of the present utility model.

[0014] The list of each label in the figure is as follows: 1. Inclined plate, 2. Motor, 3. Rotating roller, 4. Front hinge seat, 5. Front support plate, 6. Support rod, 7. Round rod, 8. Support block, 9. Clip, 10. Arc-shaped guide plate, 11. Hydraulic cylinder. Detailed Description of the Invention

[0015] Refer to Figure 1 and Figure 2 , the present utility model includes a flipping part and a rotating roller part; the number of the flipping parts is two, and they are oppositely arranged on the platform; the flipping parts on both sides cooperate to drive the rotating roller part to flip, thereby adjusting the inclination angle of the rotating roller part.

[0016] The flipping part includes a front support mechanism, an inclined plate 1, a limiting mechanism, a rear guiding mechanism and a drive mechanism; the front support mechanism, the rear guiding mechanism and the drive mechanism are all arranged on the platform; one end of the inclined plate 1 is connected to the front support mechanism, and a limiting mechanism is arranged at the other end of the inclined plate 1, and the limiting mechanism is arranged on the rear guiding mechanism; the rear guiding mechanism provides a guiding effect on the inclination path of the inclined plate 1 through the limiting mechanism; the drive mechanism is connected to the limiting mechanism; the function of the drive mechanism is to drive the inclined plate 1 to incline; the number of the rotating roller parts is multiple, and they are arranged at equal intervals along the length direction of the inclined plate 1 between the two inclined plates 1.

[0017] The rotating roller part includes a motor 2 and a rotating roller 3; the rotating roller 3 is pivotally connected between the inclined plates 1 on both sides; the motor 2 is arranged on the outer wall of the inclined plate 1, and the end of its output shaft is connected to the end of the rotating roller 3; the motor 2 is used to drive the rotating roller 3 to rotate.

[0018] The front support mechanism includes a front hinge seat 4 and a front support plate 5; the front hinge seat 4 is arranged on the platform; the front support plate 5 is arranged at one end of the inclined plate 1, a rotating shaft is arranged at the end of the front support plate 5, and the rotating shaft and the front hinge seat 4 form a hinged connection structure; the inclined plate 1 rotates around the rotating shaft as the central axis.

[0019] The limiting mechanism includes a support rod 6, a round rod 7, a support block 8 and clamping pieces 9; the support rod 6 is arranged at one end of the inclined plate 1 away from the front support plate 5; the round rod 7 is arranged at the end of the support rod 6, and the axis line of the round rod 7 is parallel to the axis line of the roller 3; the support block 8 is arranged at the end of the round rod 7 away from the support rod 6; the number of the clamping pieces 9 is two, and they are both arranged on the round rod 7.

[0020] The rear guiding mechanism includes an arc-shaped guiding plate 10; both ends of the arc-shaped guiding plate 10 are arranged on the platform through brackets; the center of the arc-shaped guiding plate 10 intersects with the axis line of the rotating shaft at the end of the front support plate 5; an arc-shaped hole is arranged on the arc-shaped guiding plate 10, and the center of the arc-shaped hole coincides with the center of the arc-shaped guiding plate 10, which ensures that the arc-shaped guiding plate 10 can smoothly provide an arc-shaped guiding effect for the flipping of the inclined plate 1; the round rod 7 passes through the arc-shaped hole of the arc-shaped guiding plate 10; the arc-shaped guiding plate 10 is clamped in the middle by the clamping pieces 9 on both sides; threaded holes are arranged on the clamping pieces 9, and bolts pass through the threaded holes corresponding in position on the two clamping pieces 9, and nuts are arranged at the other ends of the bolts; when the bolts are tightened, the two clamping pieces 9 clamp the arc-shaped guiding plate 10, and the inclined plate cannot flip, thus limiting the position of the inclined plate 1 and avoiding the influence of the flipping of the inclined plate 1 on the segregation degree of the cloth when the inclination angle of the inclined plate 1 does not need to be adjusted.

[0021] The driving mechanism includes a hydraulic cylinder 11, an upper hinge seat and a rear hinge seat; the upper hinge seat is arranged on the support block 8; the rear hinge seat is arranged on the platform; the housing of the hydraulic cylinder 11 and the rear hinge seat form a hinged connection structure, and the end of the piston rod of the hydraulic cylinder 11 and the upper hinge seat form a hinged connection structure; the inclination angle of the inclined plate 1 is controlled by the contraction of the piston rod of the hydraulic cylinder 11.

[0022] Principle of use: In the daily state, the bolts between the two clamping pieces 9 are tightened, and the position of the inclined plate 1 is fixed without angle adjustment; when it is necessary to adjust the segregation degree, that is, to adjust the inclination angle of the inclined plate 1, the bolts between the two clamping pieces 9 are loosened. At this time, the inclined plate 1 can be flipped. Then, according to the requirement of the segregation degree, determine the inclination angle that the inclined plate 1 needs to be tilted. Then start the hydraulic cylinder 11 to drive the inclined plate 1 to tilt to the specified angle, and then tighten the clamping pieces 9 again for limiting. Thus, the inclination angle adjustment of the nine-roller cloth distributor is completed.

Claims

1. An adjustable nine-roll distributor for sintering, characterized in that: It includes a flipping part and a rotating roller part; the number of the flipping parts is two, and they are oppositely arranged on the platform; the flipping part includes a front support mechanism, an inclined plate (1), a limiting mechanism, a rear guiding mechanism and a driving mechanism; the front support mechanism, the rear guiding mechanism and the driving mechanism are all arranged on the platform; one end of the inclined plate (1) is connected to the front support mechanism, the other end of the inclined plate (1) is provided with a limiting mechanism, and the limiting mechanism is arranged on the rear guiding mechanism; the driving mechanism is connected to the limiting mechanism; the number of the rotating roller parts is multiple, and they are arranged at equal intervals along the length direction of the inclined plate (1) between the two inclined plates (1).

2. The adjustable nine-roll feeder for sintering according to claim 1, characterized in that: The rotating roller part includes a motor (2) and a rotating roller (3); the rotating roller (3) is pivotally connected between the inclined plates (1) on both sides; the motor (2) is arranged on the outer wall of the inclined plate (1), and the end of its output shaft is connected to the end of the rotating roller (3).

3. The adjustable nine-roll distributor for sintering according to claim 2, characterized in that: The front support mechanism includes a front hinge seat (4) and a front support plate (5); the front hinge seat (4) is arranged on the platform; the front support plate (5) is arranged at one end of the inclined plate (1), a rotating shaft is arranged at the end of the front support plate (5), and the rotating shaft and the front hinge seat (4) form a hinged connection structure.

4. The adjustable nine-roll feeder for sintering according to claim 3, characterized in that: The limiting mechanism includes a support rod (6), a round rod (7), a support block (8) and a clamping piece (9); the support rod (6) is arranged at the end of the inclined plate (1) far from the front support plate (5); the round rod (7) is arranged at the end of the support rod (6), and the axis line of the round rod (7) is parallel to the axis line of the rotating roller (3); the support block (8) is arranged at the end of the round rod (7) far from the support rod (6); the number of the clamping pieces (9) is two, and they are both arranged on the round rod (7).

5. The adjustable nine-roll distributor for sintering according to claim 4, characterized in that: The rear guiding mechanism includes an arc-shaped guiding plate (10); both ends of the arc-shaped guiding plate (10) are arranged on the platform through brackets; the center of the arc-shaped guiding plate (10) intersects with the axis line of the rotating shaft at the end of the front support plate (5); an arc-shaped hole is arranged on the arc-shaped guiding plate (10), and the center of the arc-shaped hole coincides with the center of the arc-shaped guiding plate (10); the round rod (7) passes through the arc-shaped hole of the arc-shaped guiding plate (10); the arc-shaped guiding plate (10) is clamped in the middle by the clamping pieces (9) on both sides; threaded holes are arranged on the clamping pieces (9), and bolts pass through the threaded holes corresponding in position on the two clamping pieces (9), and nuts are arranged at the other ends of the bolts.

6. The adjustable nine-roll distributor for sintering according to claim 5, characterized in that: The driving mechanism includes a hydraulic cylinder (11), an upper hinge seat and a rear hinge seat; the upper hinge seat is arranged on the support block (8); the rear hinge seat is arranged on the platform; the housing of the hydraulic cylinder (11) forms a hinged connection structure with the rear hinge seat, and the end of the piston rod of the hydraulic cylinder (11) forms a hinged connection structure with the upper hinge seat.