Arc burner for submerged arc furnace

The automated adjustment mechanism for the burn-through device in metallurgical furnaces addresses the issue of manual effort and misalignment, enhancing usability and safety through motor-driven angle adjustments and stabilization.

CN223106694UActive Publication Date: 2025-07-15GULANG XITAI ELECTRIC METALLURGY CO LTD
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Patent Information

Application Number
CN202422118993.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-07-15
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing burn-through device used in mineral hot furnaces has a simple structure, requires manual push and angle adjustment, consumes a lot of manpower and is easy to shift, and is not practical enough.

Method used

The adjustment mechanism is adopted, including the first motor drive rotary table to adjust the angle, and the second motor drive gear strip slides through the assembly, combining the limit groove and the sliding groove structure to ensure stability and convenience.

Benefits of technology

It reduces manpower consumption, improves the convenience and stability of use, and enhances the practicality of the burn-through device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an arc burner for a submerged arc furnace, which relates to the technical field of arc burners and comprises an adjusting mechanism, an arc component is arranged at the top end of the adjusting mechanism, the adjusting mechanism comprises a movable base, a fixed seat is arranged at the top end of the movable base, a first motor with an output end facing the top end is arranged in the fixed seat, and a second motor with an output end facing the top end is arranged in the fixed seat. A rotating table is arranged at the output end of the first motor, a U-shaped seat is arranged at the top end of the rotating table, a gear is installed in the U-shaped seat, a gear strip is arranged at the bottom of the gear, and a sliding seat is arranged at the top end of the end, close to the right side of the gear, of the gear strip. And a gear can be driven through rotation of a second motor, so that manual burning through operation is replaced, manpower consumption is greatly reduced, and practicability is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of burners, in particular to a burner for a submerged arc furnace. Background Art

[0002] The submerged arc furnace burner, also known as an arc burner, is mainly used to form an arc at the furnace mouth of a submerged arc furnace to burn through or repair the tapping hole. The burner consists of a carbon rod, a handle, and a conductive component. When in use, a worker needs to hold the operating handle and push the burner to bring the front end of the carbon rod close to the furnace eye, and use the arc heat generated at the front end of the carbon rod to melt the mud ball.

[0003] The common burners for submerged arc furnaces have a relatively simple structure. Most of them are suspended and installed with an adjustable angle. When in use, it is necessary to manually push the burner forward or adjust the angle, which consumes a large amount of manpower. Moreover, the manual control force at multiple angles is poor, and the overall burner is prone to deviation during use, resulting in insufficient practicability. Therefore, we propose a burner for a submerged arc furnace. Summary of the Invention

[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art. The common burners for submerged arc furnaces have a relatively simple structure. Most of them are suspended and installed with an adjustable angle. When in use, it is necessary to manually push the burner forward or adjust the angle, which consumes a large amount of manpower. Moreover, the manual control force at multiple angles is poor, and the overall burner is prone to deviation during use, resulting in insufficient practicability.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A burner for a submerged arc furnace includes an adjustment mechanism, and a burner assembly is arranged at the top end of the adjustment mechanism;

[0007] The adjustment mechanism includes a moving base, a fixed seat is arranged at the top end of the moving base, a first motor with an output end facing the top is arranged inside the fixed seat, a rotating table is arranged at the output end of the first motor, a U-shaped seat is arranged at the top end of the rotating table, a gear is installed inside the U-shaped seat, a rack is arranged at the bottom of the gear, a sliding seat is arranged at the top end of the rack near the right side of the gear, and a second motor with an output end facing the back is arranged at the top end of the rotating table near the left side;

[0008] The burner assembly includes a carbon rod, a metal sleeve is sleeved at one end of the carbon rod near the left side, an insulating sleeve is sleeved outside the metal sleeve, a threaded rod is arranged at the top end of the metal sleeve near the right side, and a connecting piece is arranged inside the metal sleeve at one end of the carbon rod near the left side.

[0009] As a preferred solution of the present utility model, the fixed seat is fixed to the moving base by bolts, and the rotating table is fixedly connected to the output end of the first motor.

[0010] The technical effect of adopting the above further solution is that the rotation of the first motor can drive the rotating table to rotate, so as to achieve the purpose of adjusting the angle and improve the convenience of use.

[0011] As a preferred solution of the present utility model, a limiting groove is circumferentially formed near the periphery at the top end of the fixed seat, and limiting blocks are welded to the left and right sides at the bottom of the rotating table corresponding to the limiting groove, and the limiting blocks are slidably connected to the limiting groove.

[0012] The technical effect of adopting the above further solution is that the rotating table can be supported by the limiting blocks, and the rotating rotating table can be limited by the sliding connection between the limiting blocks and the limiting groove to prevent deviation and improve the stability of use.

[0013] As a preferred solution of the present utility model, the gear bar is adapted to the U-shaped seat, the gear is rotatably connected to the U-shaped seat, the gear is fixedly connected to the output end of the second motor, and the gear is meshed with the gear bar.

[0014] The technical effect of adopting the above further solution is that the rotation of the second motor can drive the gear to rotate, so that the gear drives the sliding seat to slide left and right through the gear bar, achieving the purpose of pushing the piercing assembly and improving the convenience of use.

[0015] As a preferred solution of the present utility model, sliding grooves are symmetrically formed at the front and back of the U-shaped seat near the top, and sliding blocks are symmetrically welded to the bottom of the sliding seat near the front and back, and the sliding blocks are slidably connected to the sliding grooves.

[0016] The technical effect of adopting the above further solution is that the stability of the sliding seat can be improved by the sliding connection between the sliding blocks and the sliding grooves, and prevent shaking during its sliding process.

[0017] As a preferred solution of the present utility model, the carbon rod is adapted to the metal sleeve, the insulating sleeve is adapted to the metal sleeve, and the connecting piece is adapted to the metal sleeve.

[0018] The technical effect of adopting the above further solution is that the connecting piece can be connected to an external cable, so that the carbon rod is energized, and the insulating sleeve can prevent electric leakage and improve the safety of use.

[0019] As a preferred solution of the present utility model, the threaded rod is adapted to the metal sleeve.

[0020] The technical effect of adopting the above further solution is that by rotating the threaded rod, the carbon rod inside the metal sleeve can be fixed to prevent it from loosening and improve the use stability.

[0021] Compared with the prior art, the beneficial effects of the present utility model are:

[0022] In the present utility model, through the design of the adjustment mechanism and the piercing assembly, the first motor can drive the rotating table to rotate, so as to achieve the purpose of adjusting the piercing angle. The rotation of the second motor can drive the gear, and through the rack, the piercing assembly can be driven to slide left and right, thus replacing manual piercing operation, greatly reducing the consumption of manpower, and at the same time having stronger mechanical stability and effectively improving the practicability. Description of the Drawings

[0023] Figure 1 It is a schematic diagram of the overall structure of a piercer for a submerged arc furnace provided by the present utility model;

[0024] Figure 2 It is an anatomical diagram of the overall front structure of a piercer for a submerged arc furnace provided by the present utility model;

[0025] Figure 3 It is an anatomical diagram of the front structure of the piercing assembly of a piercer for a submerged arc furnace provided by the present utility model.

[0026] Legend: 1. Adjustment mechanism; 101. Moving base; 102. Fixed seat; 1021. Limit groove; 103. First motor; 104. Rotating table; 1041. Limit block; 105. U-shaped seat; 1051. Sliding groove; 106. Gear; 107. Rack; 108. Sliding seat; 1081. Slide block; 109. Second motor; 2. Piercing assembly; 201. Carbon rod; 202. Metal sleeve; 203. Insulating sleeve; 204. Threaded rod; 205. Connecting piece. Detailed Embodiment

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0028] For the convenience of understanding the present utility model, the following will refer to relevant descriptions to provide a more comprehensive description of the present utility model. Several embodiments of the present utility model are given. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive.

[0029] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for illustrative purposes.

[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs. The terms used in the description of the present utility model herein are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items. Embodiment 1

[0031] As Figures 1-3 shown, the present utility model provides a technical solution: a burner for a submerged arc furnace, including an adjustment mechanism 1. A burner assembly 2 is provided at the top of the adjustment mechanism 1. The adjustment mechanism 1 includes a moving base 101. A fixed seat 102 is provided at the top of the moving base 101. A first motor 103 with an output end facing the top is provided inside the fixed seat 102. The first motor 103 is electrically connected to an external controller. A rotating table 104 is provided at the output end of the first motor 103. A U-shaped seat 105 is provided at the top of the rotating table 104. A gear 106 is installed inside the U-shaped seat 105. A gear rack 107 is provided at the bottom of the gear 106. A sliding seat 108 is provided at the top of the gear rack 107 near the right end of the gear 106. A second motor 109 with an output end facing the back is provided near the left side at the top of the rotating table 104. The second motor 109 is electrically connected to an external controller. The burner assembly 2 includes a carbon rod 201. A metal sleeve 202 is sleeved at one end of the carbon rod 201 near the left side. An insulating sleeve 203 is sleeved around the periphery of the metal sleeve 202. A threaded rod 204 is provided at the top of the metal sleeve 202 near the right end. A connecting piece 205 is provided inside the metal sleeve 202 and at one end of the carbon rod 201 near the left side. Embodiment 2

[0032] As Figures 1-3As shown in the figure, the fixed seat 102 is fixed to the moving base 101 by bolts. The rotating table 104 is fixedly connected to the output end of the first motor 103. By rotating the first motor 103, the rotating table 104 can be driven to rotate, so as to achieve the purpose of adjusting the angle and improve the convenience of use. A limiting groove 1021 is circumferentially opened near the top of the fixed seat 102. Limiting blocks 1041 are welded to the left and right sides of the bottom of the rotating table 104 corresponding to the limiting groove 1021. The limiting blocks 1041 are slidably connected to the limiting groove 1021. The rotating table 104 can be supported by the limiting blocks 1041. Through the sliding connection between the limiting blocks 1041 and the limiting groove 1021, the rotating rotating table 104 can be limited to prevent deviation and improve the stability of use. The gear rack 107 is adapted to the U-shaped seat 105. The gear 106 is rotatably connected to the U-shaped seat 105. The gear 106 is fixedly connected to the output end of the second motor 109. The gear 106 is meshed with the gear rack 107. By rotating the second motor 109, the gear 106 can be driven to rotate, so that the gear 106 drives the slide seat 108 to slide left and right through the gear rack 107, achieving the purpose of pushing the piercing assembly 2 and improving the convenience of use. Chute grooves 1051 are symmetrically opened near the top of the front and back of the U-shaped seat 105. Sliding blocks 1081 are symmetrically welded to the bottom of the front and back of the slide seat 108. The sliding blocks 1081 are slidably connected to the chute grooves 1051. Through the sliding connection between the sliding blocks 1081 and the chute grooves 1051, the stability of the slide seat 108 can be improved, preventing it from shaking during the sliding process. The carbon rod 201 is adapted to the metal sleeve 202. The insulating sleeve 203 is adapted to the metal sleeve 202. The connecting piece 205 is adapted to the metal sleeve 202. Through the connecting piece 205, it can be connected to an external cable, so that the carbon rod 201 is energized. Through the insulating sleeve 203, electric leakage can be prevented, improving the safety of use. The threaded rod 204 is adapted to the metal sleeve 202. By rotating the threaded rod 204, the carbon rod 201 inside the metal sleeve 202 can be fixed to prevent it from loosening and improve the stability of use.

[0033] The working process of the present utility model: When using a piercer for a submerged arc furnace to pierce the furnace eye, first rotate the bolt to fix the external cable to the connecting piece 205. According to the position of the furnace eye, control the first motor 103 to rotate through an external controller, so that the first motor 103 drives the rotating table 104 to rotate until the carbon rod 201 of the piercing assembly 2 is aligned with the furnace eye. Control the second motor 109 to drive the gear 106 to rotate through the external controller, so that the gear 106 drives the slide seat 108 and the piercing assembly 2 fixed above it to extend to the right until it is close to the furnace eye position, then the power can be turned on to start the piercing work. It can replace manual piercing operation, greatly reducing the consumption of manpower. At the same time, the mechanical stability is stronger, effectively improving the practicability.

[0034] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A burner for a submerged arc furnace, comprising an adjusting mechanism (1), characterized in that: A burn-through component (2) is provided at the top of the adjustment mechanism (1); The adjustment mechanism (1) includes a moving base (101). A fixed base (102) is provided at the top of the moving base (101). A first motor (103) with an output end facing upward is provided inside the fixed base (102). A rotating table (104) is provided at the output end of the first motor (103). A U-shaped seat (105) is provided at the top of the rotating table (104). A gear (106) is installed inside the U-shaped seat (105). A gear rack (107) is provided at the bottom of the gear (106). A sliding seat (108) is provided at the top of the gear rack (107) near the right end of the gear (106). A second motor (109) with an output end facing the back is provided near the left side at the top of the rotating table (104); The burn-through component (2) includes a carbon rod (201). A metal sleeve (202) is sleeved at one end of the carbon rod (201) near the left side. An insulating sleeve (203) is sleeved around the metal sleeve (202). A threaded rod (204) is provided at the top of the metal sleeve (202) near the right end. A connecting piece (205) is provided inside the metal sleeve (202) at one end of the carbon rod (201) near the left side.

2. The burner for submerged arc furnace according to claim 1, characterized in that: The fixed base (102) is fixed to the moving base (101) by bolts, and the rotating table (104) is fixedly connected to the output end of the first motor (103).

3. The burner for submerged arc furnace according to claim 1, characterized in that: A limiting groove (1021) is circumferentially opened near the periphery at the top of the fixed base (102). Limiting blocks (1041) are welded to the left and right sides at the bottom of the rotating table (104) corresponding to the limiting groove (1021). The limiting blocks (1041) are slidably connected to the limiting groove (1021).

4. A burner for a submerged arc furnace according to claim 1, characterized in that: The gear rack (107) is adapted to the U-shaped seat (105). The gear (106) is rotatably connected to the U-shaped seat (105). The gear (106) is fixedly connected to the output end of the second motor (109). The gear (106) is meshed with the gear rack (107).

5. A burner for a submerged arc furnace according to claim 1, characterized in that: Chute grooves (1051) are symmetrically opened near the top at the front and back of the U-shaped seat (105). Sliding blocks (1081) are symmetrically welded to the front and back near the bottom of the sliding seat (108). The sliding blocks (1081) are slidably connected to the chute grooves (1051).

6. The burner for submerged arc furnace according to claim 1, characterized in that: The carbon rod (201) is adapted to the metal sleeve (202). The insulating sleeve (203) is adapted to the metal sleeve (202). The connecting piece (205) is adapted to the metal sleeve (202).

7. A burner for a submerged arc furnace according to claim 1, characterized in that: The threaded rod (204) is adapted to the metal sleeve (202).