Heat exchange tube structure of air temperature type vaporizer
The gear-driven scraper mechanism addresses frost buildup on aluminum fins in air-cooled gasifiers by continuous scraping, ensuring consistent performance.
Patent Information
- Application Number
- CN202422012558.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-20
AI Technical Summary
When the air-temperature gasifier is gasified, it will take away a lot of heat when the low-temperature medium is gasified, causing frost on the surface of the aluminum fins to form frost, affecting the gasification capacity.
An air-temperature gasifier heat exchange tube structure is designed, and the meshed side bevel gear and the second side bevel gear are driven by the bevel gear, and the scraper is driven to move back and forth on the surface of the aluminum fin tube to scrape away frost.
It effectively avoids the excessive frost on the surface of the aluminum fin tube affecting the normal use of the machine, and ensures the stable operation of the gasifier.
Smart Images

Figure CN223106745U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air-temperature type vaporizers, in particular to a heat exchange tube structure of an air-temperature type vaporizer. Background Art
[0002] After searching, a patent document with the announcement number of 203964747U proposed an air-temperature vaporizer heat exchange tube connection structure, including a connector and a heat exchange tube; the connector is a hollow rectangular structure, and the four corners of the rectangle are respectively provided with four bayonet holes, and the bayonet holes are provided with rectangular edges and grooves; the heat exchange tube is provided with a connecting fin, and the connecting fin is provided with a rectangular protrusion; the protrusion and the groove cooperate with each other, and a number of hydraulic fixing points are provided on the edges. The utility model overcomes the shortcomings of conventional air-temperature vaporizer connectors in the past that cannot meet the actual use and cannot effectively compensate for leakage, making the long-term use of large-scale vaporizer equipment more reliable and stable;
[0003] However, there are certain defects. When the air-temperature vaporizer is working, it will take away a lot of heat when vaporizing the low-temperature medium, causing frost on the surface of the aluminum fins. After a period of use, frost will form. If the frost is not handled in time after formation, it will affect the gasification capacity of the air-temperature vaporizer. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a heat exchange tube structure for an air-temperature vaporizer, which solves the problem that when the air-temperature vaporizer vaporizes the low-temperature medium during operation, a large amount of heat is taken away, causing frost to form on the surface of the aluminum fins. After a period of use, frost is formed. If the frost is not handled in time after formation, the gasification capacity of the air-temperature vaporizer will be affected.
[0005] To achieve the above purpose, the utility model is implemented by the following technical solutions: an air-temperature vaporizer heat exchange tube structure. It includes a shell assembly, a heat exchange assembly is arranged inside the shell assembly, the heat exchange assembly includes an aluminum fin tube, a fixing plate is fixedly connected between the top gaps of the aluminum fin tube protruding outwards on all sides, a connecting rod is fixedly connected to the middle of the fixing plate, both ends of the connecting rod are fixedly connected to fixing parts, one end of the fixing part is fixedly connected to a spring, a scraper is sleeved on the outside of the connecting rod, the bottom of the scraper is movably connected to a screw rod, one end of the screw rod is fixedly connected to a side bevel gear and a second side bevel gear, and the bottoms of the side bevel gear and the second side bevel gear are meshed with a bevel gear.
[0006] Preferably, the shell assembly comprises a fixed frame, and a flow guide pipe is arranged inside the fixed frame.
[0007] Preferably, the aluminum fin tube is sleeved on the outside of the guide tube, and the bottom of the aluminum fin tube is fixedly connected to the bottom of the inner cavity of the fixed frame.
[0008] Preferably, one end of the lead screw is fixedly connected with a connecting piece, and a limiting groove is formed on the surface of the connecting piece.
[0009] Preferably, a hole is formed inside the fixing plate and a telescopic spring is fixedly connected inside. A limiting ball is fixedly connected to the bottom of the telescopic spring, and the limiting ball is clamped inside the limiting groove.
[0010] Preferably, the scraping plate is slidably connected to one end of the spring through the lead screw and the connecting rod.
[0011] Preferably, an extension plate protrudes from one end of the aluminum finned tube. A lead screw is slidably connected inside the extension plate. A steering member is movably connected to the middle of the second side bevel gear and the steering member. A rack is arranged on the side surface of the second side bevel gear and the steering member. The steering member is fixedly connected to the surface of the lead screw and is clamped on the side surface of the second side bevel gear and the steering member.
[0012] The utility model provides a heat exchange tube structure of an air temperature type vaporizer. Compared with the prior art, the following beneficial effects are achieved:
[0013] 1. A heat exchange tube structure of an air temperature type vaporizer. The bevel gear drives the side bevel gear and the second side bevel gear meshing on its surface to rotate, driving the scraping plate sleeved outside the lead screw to scrape the ice and frost on the surface of the aluminum finned tube under the fixing action of the connecting rod. When the connecting rod moves to the spring arranged at one end of the fixing member, under the blocking action of the spring, the connecting piece at one end of the lead screw sleeved at the bottom is driven to move, changing the position where the limiting ball at the bottom of the telescopic spring is clamped inside the limiting groove, driving the object clamped by the steering member arranged at the other end of the lead screw, so that the scraping plate can move back and forth on the surface of the aluminum finned tube to scrape the ice and frost, avoiding the surface of the aluminum finned tube from being frozen too thick due to long-term use, which affects the normal use of the machine.
[0014] 2. A heat exchange tube structure of an air temperature type vaporizer. By changing the object clamped by the steering member inside the side bevel gear and the second side bevel gear, since the side bevel gear and the second side bevel gear mesh on the surface of the bevel gear and rotate in opposite directions, when the steering member is clamped to different objects, the rotation direction of the lead screw is different, which can enable the scraping plate to continuously perform ice removal operation and make the ice removal effect better. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 is a schematic diagram of the housing assembly structure of the utility model;
[0017] Figure 3 is a schematic diagram of the heat exchange assembly structure of the utility model;
[0018] Figure 4Cross-sectional view of the heat exchange component of the present utility model;
[0019] Figure 5 For the present utility model Figure 4 Enlarged view at position B;
[0020] Figure 6 For the present utility model Figure 4 Enlarged view at position A.
[0021] In the figure: 1. Housing assembly; 2. Heat exchange component; 11. Fixed frame; 12. Diversion pipe; 21. Aluminum finned tube; 22. Fixed plate; 220. Telescopic spring; 221. Limit ball; 23. Scraper; 24. Extension plate; 25. Fixing piece; 26. Spring; 27. Lead screw; 270. Connecting piece; 271. Limit groove; 28. Connecting rod; 29. Bevel gear; 210. Side bevel gear; 211. Second side bevel gear; 212. Steering piece. Specific implementation mode
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0023] Please refer to Figures 1-4 , the present utility model provides a technical solution: a heat exchange tube structure of an air-temperature type vaporizer. It includes a housing assembly 1, and a heat exchange component 2 is arranged inside the housing assembly 1. The heat exchange component 2 includes an aluminum finned tube 21. A fixing plate 22 is fixedly connected between the top gaps of the protrusions around the aluminum finned tube 21. A connecting rod 28 is fixedly connected to the middle of the fixing plate 22. Fixing pieces 25 are fixedly connected to both ends of the connecting rod 28. A spring 26 is fixedly connected to one end of the fixing piece 25. A scraper 23 is sleeved outside the connecting rod 28. The bottom of the scraper 23 is movably connected to a lead screw 27. A side bevel gear 210 and a second side bevel gear 211 are fixedly connected to one end of the lead screw 27. A bevel gear 29 meshes with the bottoms of the side bevel gear 210 and the second side bevel gear 211. The housing assembly 1 includes a fixed frame 11, and a diversion pipe 12 is arranged inside the fixed frame 11. The aluminum finned tube 21 uses natural convection of air to heat the low-temperature liquid in the heat exchange tube, so that it is completely evaporated into gas. When frost forms inside the aluminum finned tube 21 due to work, the lead screw 27 will drive the sleeved scraper 23 to perform defrosting operation on the surface of the aluminum finned tube 21 under the fixing action of the connecting rod 28.
[0024] Please refer to Figures 1-4, the aluminum finned tube 21 is sleeved outside the diversion tube 12. The bottom of the aluminum finned tube 21 is fixedly connected to the bottom of the inner cavity of the fixed frame 11. One end of the screw rod 27 is fixedly connected with a connecting piece 270. A limiting groove 271 is formed on the surface of the connecting piece 270. A hole is formed inside the fixing plate 22 and a telescopic spring 220 is fixedly connected inside. The bottom of the telescopic spring 220 is fixedly connected with a limiting ball 221. The limiting ball 221 is clamped inside the limiting groove 271. Since the screw rod 27 is connected inside the aluminum finned tube 21 through the fixing plate 22 and the extension plate 24, the limiting groove 271 formed on the side of the screw rod 27 moves towards the stressed end when the scraping plate 23 is squeezed by the spring 26, changing the meshing object of the steering piece 212 fixedly connected to the other end of the screw rod 27, so that the screw rod 27 rotates in the opposite direction to the previous one under the drive of the side bevel gear 210 and the second side bevel gear 211. The scraping plate 23 is slidably connected to one end of the spring 26 through the screw rod 27 and the connecting rod 28. One end of the aluminum finned tube 21 protrudes with an extension plate 24. The screw rod 27 is slidably connected inside the extension plate 24. The middle of the second side bevel gear 211 and the steering piece 212 is movably connected with the steering piece 212. A rack is arranged on the side of the second side bevel gear 211 and the steering piece 212. The steering piece 212 is fixedly connected to the surface of the screw rod 27 and is clamped on the side of the second side bevel gear 211 and the steering piece 212.
[0025] During use, when defrosting the surface of the aluminum finned tube 21 is required, first, the bevel gear 29 drives the side bevel gear 210 and the second side bevel gear 211 meshing on its surface to rotate, driving the scraping plate 23 sleeved outside the screw rod 27 to scrape the frost on the surface of the aluminum finned tube 21 under the fixing action of the connecting rod 28. When the connecting rod 28 moves to the spring 26 arranged at one end of the fixing member 25, under the blocking action of the spring 26, it drives the connecting piece 270 at one end of the screw rod 27 sleeved at the bottom to move. By changing the clamping object of the steering piece 212 inside the side bevel gear 210 and the second side bevel gear 211, since the side bevel gear 210 and the second side bevel gear 211 are meshed on the surface of the bevel gear 29 and rotate in opposite directions, when the steering piece 212 is clamped to different objects, the rotation direction of the screw rod 27 is different, enabling the scraping plate 23 to move back and forth on the surface of the aluminum finned tube 21 to scrape the frost.
[0026] In this embodiment, for the heat exchange tube structure of an air temperature type vaporizer, among the above components, its own structural features and working principles all adopt existing technologies and will not be elaborated here.
[0027] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0028] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A heat exchange tube structure of an air-cooled vaporizer, comprising a housing assembly (1), characterized in that: Inside the housing assembly (1), a heat exchange assembly (2) is provided; The heat exchange assembly (2) includes aluminum finned tubes (21). Between the top gaps where the peripheries of the aluminum finned tubes (21) bulge outwards, a fixing plate (22) is fixedly connected. In the middle of the fixing plate (22), a connecting rod (28) is fixedly connected. At both ends of the connecting rod (28), fixing members (25) are fixedly connected. At one end of the fixing member (25), a spring (26) is fixedly connected. Outside the connecting rod (28), a scraping plate (23) is sleeved. At the bottom of the scraping plate (23), a lead screw (27) is movably connected. At one end of the lead screw (27), a side bevel gear (210) and a second side bevel gear (211) are fixedly connected. At the bottom of the side bevel gear (210) and the second side bevel gear (211), a bevel gear (29) is engaged; The housing assembly (1) includes a fixed frame (11). Inside the fixed frame (11), a diversion tube (12) is provided.
2. The heat exchange tube structure of an air-cooled vaporizer according to claim 1, characterized in that: The aluminum finned tubes (21) are sleeved outside the diversion tube (12). The bottom of the aluminum finned tubes (21) is fixedly connected to the bottom of the inner cavity of the fixed frame (11).
3. The heat exchange tube structure of an air-cooled vaporizer according to claim 1, characterized in that: At one end of the lead screw (27), a connecting member (270) is fixedly connected. On the surface of the connecting member (270), a limiting groove (271) is provided.
4. The heat exchange tube structure of an air-cooled vaporizer according to claim 1, characterized in that: Inside the fixing plate (22), holes are provided and a telescopic spring (220) is fixedly connected inside. At the bottom of the telescopic spring (220), a limiting ball (221) is fixedly connected. The limiting ball (221) is clamped inside the limiting groove (271).
5. The heat exchange tube structure of an air-cooled vaporizer according to claim 1, characterized in that: The scraping plate (23) is slidably connected to one end of the spring (26) through the lead screw (27) and the connecting rod (28).
6. The heat exchange tube structure of an air-cooled vaporizer according to claim 2, characterized in that: At one end of the aluminum finned tube (21), an extension plate (24) bulges. Inside the extension plate (24), a lead screw (27) is slidably connected. In the middle of the second side bevel gear (211) and the steering member (212), a steering member (212) is movably connected. On the side of the second side bevel gear (211) and the steering member (212), racks are provided. The steering member (212) is fixedly connected to the surface of the lead screw (27) and is clamped on the side of the second side bevel gear (211) and the steering member (212).