Air suction thickness detection device

The air thickness detection device stabilizes and aligns tape strips for accurate thickness measurement by using a crease removal mechanism and air vents, addressing inaccuracies in existing thickness measurement systems.

CN223106903UActive Publication Date: 2025-07-15SHANDONG HOACO AUTOMATION TECH
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Patent Information

Application Number
CN202422401173.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-15
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

During the thickness detection process of tape, the thickness detection of tape is inaccurate, which is difficult to effectively solve in the prior art.

Method used

The air suction thickness detection device is used to guide, flatten and position the material belt through the edge pleat removal frame and detection platform of the material belt, and thickness measurement is performed in combination with the laser displacement sensor. The material belt is adsorbed and positioned by the air suction cavity and flattening matrix hole to ensure that the material belt is flat.

Benefits of technology

It improves the accuracy of tape thickness detection, reduces measurement errors, and realizes accurate measurement of tape thickness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an air suction thickness detection device, which relates to the technical field of material belt detection and comprises a thickness detection platform, a material belt leveling matrix hole and an air suction cavity which are communicated with each other are arranged on the thickness detection platform, and a plurality of laser displacement sensors are fixedly mounted on the thickness detection platform. The upstream of the thickness detection platform is provided with a material belt edge pleat removing frame, the material belt edge pleat removing frame comprises two side plates, a pleat removing roller and a material belt edge pleat removing vertical plate are arranged between the two side plates, and the material belt edge pleat removing frame is provided with a pleat removing elastic piece mounting rod through two elastic clamping plates; according to the air suction thickness detection device provided by the utility model, through the material belt edge pleat removal frame and the detection platform, guiding, pleat flattening and positioning are carried out on the material belt, deviation and shaking of the material belt during thickness measurement are avoided, and thus the accuracy of material belt thickness detection is improved.
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Description

Technical field

[0001] The utility model relates to the technical field of tape detection, in particular to an air suction thickness detection device. Background technique

[0002] In the process of tape processing, according to the process requirements, it is necessary to detect the thickness of the tape. Before the thickness detection, it is necessary to guide and position the tape to avoid the situation that the tape thickness detection position does not match the thickness information due to the deviation of the tape. At the same time, the unstable conveying speed of the tape, the uneven mass distribution of the tape, and the change of the tension of the tape will all cause the tape to shake, and wrinkles are easy to generate at the edge of the tape. The thickness detection laser displacement sensor will emit a laser beam to the tape and calculate the time difference of the laser beam reflected back by the tape to calculate the thickness of the object. The shaking and wrinkling of the tape will affect the reflection time of the laser beam, resulting in deviation in the tape thickness detection and inability to accurately measure the tape thickness. Therefore, it is necessary to position the tape during thickness detection.

[0003] Therefore, an air suction thickness detection device for solving the above problems is needed. Summary of the utility model

[0004] The utility model provides an air suction thickness detection device, which guides, flattens and positions the tape through a tape edge de-wrinkling frame and a detection platform, avoiding the deviation and shaking of the tape during thickness measurement, thereby improving the accuracy of tape thickness detection.

[0005] The technical solution of the utility model is realized as follows:

[0006] The air suction thickness detection device includes a thickness detection platform. A plurality of tape leveling matrix holes for adsorbing the tape are arranged on the top of the thickness detection platform. An air suction cavity is arranged on the detection platform, and each tape leveling matrix hole is communicated with the air suction cavity. A plurality of laser displacement sensors for detecting the thickness of the tape are fixedly installed on the thickness detection platform, and each laser displacement sensor is arranged above the thickness detection platform. Along the advancing direction of the tape, a tape edge de-wrinkling frame for guiding and flattening the tape is arranged upstream of the thickness detection platform;

[0007] The tape edge dewrinkling frame includes two side plates hinged to the thickness detection platform. Fasteners for locking the corresponding side plates are respectively arranged between the thickness detection platform and the two side plates. A number of dewrinkling rollers are rotatably installed between the two side plates. Two tape edge dewrinkling vertical plates are slidably installed between the two side plates. Each dewrinkling roller passes through the two tape edge dewrinkling vertical plates. A dewrinkling support is respectively and fixedly installed on the two side plates. A dewrinkling elastic sheet mounting rod is jointly installed on the two dewrinkling supports. An elastic clamping plate for clamping the dewrinkling elastic sheet mounting rod is arranged on each dewrinkling support. Two tape edge dewrinkling elastic sheets for leveling the tape in cooperation with one of the dewrinkling rollers are fixedly installed on the dewrinkling elastic sheet mounting rod. During use, the outer side walls of the two tape edge dewrinkling elastic sheets are both abutted against the inner side walls of the adjacent tape edge dewrinkling vertical plates.

[0008] As a preferred technical solution, a middle tape adsorption area is arranged at the top of the thickness detection platform. A tape edge adsorption area is arranged on each side of the middle tape adsorption area. The tape leveling matrix holes include middle tape leveling matrix holes arranged in the middle tape adsorption area and edge tape leveling matrix holes arranged in the tape edge adsorption area. The number of the edge tape leveling matrix holes on each tape edge adsorption area is less than the number of the middle tape leveling matrix holes on the middle tape adsorption area.

[0009] As a preferred technical solution, at least a pair of mounting frames are fixedly installed on the thickness detection platform. A mounting rod is jointly installed on the two mounting frames. A number of mounting blocks are constrained and installed on the mounting rod. A laser displacement sensor is fixedly installed on each mounting block.

[0010] As a preferred technical solution, a number of dewrinkling vertical plate guide rods are fixedly installed between the two side plates. The two tape edge dewrinkling vertical plates are jointly slidably installed on the dewrinkling vertical plate guide rods. Locking bolts for locking are arranged between the two tape edge dewrinkling vertical plates and one of the dewrinkling vertical plate guide rods.

[0011] As a preferred technical solution, the air suction cavity is connected with an air pump. The air suction cavity is communicated with a pressure relief pipe. A pressure relief valve is arranged on the pressure relief pipe.

[0012] By adopting the above technical solutions, the beneficial effects of the utility model are as follows:

[0013] Since the air suction thickness detection device includes a detection platform, during the use of this device, the material tape continuously advances under the traction of the traction mechanism. First, the material tape is guided by the material tape edge dewrinkling frame, avoiding the deviation of the material tape during thickness measurement and improving the accuracy of the material tape thickness detection. When the material tape passes through between the dewrinkling roller and the material tape edge dewrinkling elastic sheet, the material tape edge dewrinkling elastic sheet flattens the wrinkles on both sides of the material tape, ensuring the flatness during the material tape thickness detection. When the material tape moves to the detection platform, a negative pressure is formed at the position of the material tape flattening matrix holes, causing the bottom of the material tape to adhere to the top of the air suction detection platform, realizing the positioning of the material tape on the detection platform, thereby avoiding the jitter of the material tape during thickness measurement and further improving the accuracy of the material tape thickness detection. At the same time, the laser displacement sensor emits a laser beam towards the material tape and calculates the time difference of the laser beam reflected back by the material tape to calculate the thickness of the object, greatly reducing the error of the material tape thickness detection and accurately measuring the thickness of the material tape.

[0014] Since the air suction thickness detection device includes the middle material tape flattening matrix holes and the edge material tape flattening matrix holes, the material tape is subjected to zoned air suction through the settings of the middle material tape flattening matrix holes and the edge material tape flattening matrix holes. Since the edges and the middle positions of the material tape are more prone to wrinkling, by increasing the number of the edge material tape flattening matrix holes, the suction force of the thickness detection platform on the edge of the material tape is increased, so that the more easily wrinkled edge is flattened on the thickness detection platform, further ensuring the accuracy of the thickness detection.

[0015] Since the dewrinkling elastic sheet mounting rod is mounted on the material tape edge dewrinkling frame through two elastic clamping plates, during the use of this device, the elastic clamping plates themselves have elasticity and can automatically clamp the dewrinkling elastic sheet mounting rod, thus realizing the rapid adjustment of the dewrinkling elastic sheet mounting rod. By rotating the dewrinkling elastic sheet mounting rod, the force of the material tape edge dewrinkling elastic sheet pressing on the material tape can be realized, so as to be applicable to the flattening of material tapes with different wrinkling situations.

[0016] The laser displacement sensor is constrained and mounted on the mounting rod. By adjusting the position of the mounting block on the mounting rod, the thickness detection of different positions on the material tape by the laser displacement sensor can be realized. By analyzing the thickness information measured by the laser displacement sensor at different positions, the comprehensive thickness information of the material tape can be obtained, improving the accuracy of the material tape thickness detection. Description of the Drawings

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0018] Figure 1This is the structural schematic diagram of the present utility model;

[0019] Figure 2 This is the structural schematic diagram of another perspective of the present utility model.

[0020] Wherein: 1. Thickness detection platform; 2. Suction cavity; 3. Laser displacement sensor; 4. Tape edge dewrinkling frame; 5. Side plate; 6. Dewrinkling roller; 7. Tape edge dewrinkling vertical plate; 8. Dewrinkling support; 9. Dewrinkling elastic sheet mounting rod; 10. Elastic clamping plate; 11. Tape edge dewrinkling elastic sheet; 12. Intermediate tape adsorption area; 13. Tape edge adsorption area; 14. Intermediate tape leveling matrix holes; 15. Edge tape leveling matrix holes; 16. Mounting frame; 17. Mounting rod; 18. Mounting block; 19. Dewrinkling vertical plate guide rod; 20. Locking bolt; 21. Pressure relief pipe; 22. Pressure relief valve; 23. Fastening bolt. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] As Figure 1 and Figure 2 collectively shown, the suction thickness detection device includes a thickness detection platform 1. The top of the thickness detection platform 1 is provided with a plurality of tape leveling matrix holes for adsorbing the tape. A suction cavity 2 is provided on the detection platform, and each tape leveling matrix hole is communicated with the suction cavity 2. A plurality of laser displacement sensors 3 for detecting the thickness of the tape are fixedly installed on the thickness detection platform 1, and each laser displacement sensor 3 is arranged above the thickness detection platform 1. Along the advancing direction of the tape, a tape edge dewrinkling frame 4 for guiding and flattening the tape is provided upstream of the thickness detection platform 1.

[0023] The tape edge de - wrinkling frame 4 includes two side plates 5 hinged to the thickness detection platform 1. Fasteners for locking the corresponding side plates 5 are respectively arranged between the thickness detection platform 1 and the two side plates 5. A number of de - wrinkling rollers 6 are rotatably installed between the two side plates 5. Two tape edge de - wrinkling vertical plates 7 are slidably installed between the two side plates 5. Each de - wrinkling roller 6 passes through the two tape edge de - wrinkling vertical plates 7. A de - wrinkling support 8 is respectively and fixedly installed on the two side plates 5. A de - wrinkling elastic sheet mounting rod 9 is commonly installed on the two de - wrinkling supports 8. An elastic clamping plate 10 for clamping the de - wrinkling elastic sheet mounting rod 9 is arranged on each de - wrinkling support 8. Two tape edge de - wrinkling elastic sheets 11 for leveling the tape in cooperation with one of the de - wrinkling rollers 6 are fixedly installed on the de - wrinkling elastic sheet mounting rod 9. During use, the outer side walls of the two tape edge de - wrinkling elastic sheets 11 are both abutted against the inner side walls of the adjacent tape edge de - wrinkling vertical plates 7.

[0024] Among them, an intermediate tape adsorption area 12 is arranged on the top of the thickness detection platform 1. A tape edge adsorption area 13 is arranged on both sides of the intermediate tape adsorption area 12. The tape leveling matrix holes include intermediate tape leveling matrix holes 14 arranged in the intermediate tape adsorption area 12 and edge tape leveling matrix holes 15 arranged in the tape edge adsorption area 13. The number of edge tape leveling matrix holes 15 on each tape edge adsorption area 13 is less than the number of intermediate tape leveling matrix holes 14 on the intermediate tape adsorption area 12.

[0025] In addition, at least a pair of mounting brackets 16 are fixedly installed on the thickness detection platform 1. A mounting rod 17 is commonly installed on the two mounting brackets 16. A number of mounting blocks 18 are constrained and installed on the mounting rod 17. A laser displacement sensor 3 is fixedly installed on each mounting block 18.

[0026] Furthermore, a number of de - wrinkling vertical plate guide rods 19 are fixedly installed between the two side plates 5. The two tape edge de - wrinkling vertical plates 7 are commonly slidably installed on the de - wrinkling vertical plate guide rods 19. Locking bolts 20 for locking are arranged between the two tape edge de - wrinkling vertical plates 7 and one of the de - wrinkling vertical plate guide rods 19.

[0027] Secondly, the air suction cavity 2 is connected to an air pump (not marked in the figure). The air suction cavity 2 is communicated with a pressure relief pipe 21. A pressure relief valve 22 is arranged on the pressure relief pipe 21.

[0028] The fastener includes a fastening bolt 23.

[0029] In summary, the utility model guides, levels and positions the tape through the tape edge de - wrinkling frame and the detection platform, avoids the offset and jitter of the tape during thickness measurement, and thus improves the accuracy of tape thickness detection.

[0030] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. Suction thickness detection device, characterized in that, It includes a thickness detection platform. At the top of the thickness detection platform, there are several tape leveling matrix holes for adsorbing the tape. An air suction cavity is arranged on the detection platform, and each tape leveling matrix hole is communicated with the air suction cavity. Several laser displacement sensors for detecting the thickness of the tape are fixedly installed on the thickness detection platform. Each laser displacement sensor is arranged above the thickness detection platform. Along the advancing direction of the tape, a tape edge dewrinkling frame for guiding and flattening the tape is arranged upstream of the thickness detection platform; The tape edge dewrinkling frame includes two side plates hinged to the thickness detection platform. Fasteners for locking the corresponding side plates are respectively arranged between the thickness detection platform and the two side plates. Several dewrinkling rollers are rotatably installed between the two side plates. Two tape edge dewrinkling vertical plates are slidably installed between the two side plates. Each dewrinkling roller passes through the two tape edge dewrinkling vertical plates. A dewrinkling support is respectively fixedly installed on the two side plates. A dewrinkling elastic sheet mounting rod is jointly installed on the two dewrinkling supports. Elastic clamping plates for clamping the dewrinkling elastic sheet mounting rod are arranged on each dewrinkling support. Two tape edge dewrinkling elastic sheets for leveling the tape in cooperation with one of the dewrinkling rollers are fixedly installed on the dewrinkling elastic sheet mounting rod. During use, the outer side walls of the two tape edge dewrinkling elastic sheets are both abutted against the inner side walls of the adjacent tape edge dewrinkling vertical plates.

2. The air suction thickness detection device according to claim 1, characterized in that, An intermediate tape adsorption area is arranged at the top of the thickness detection platform. A tape edge adsorption area is arranged on each side of the intermediate tape adsorption area. The tape leveling matrix holes include intermediate tape leveling matrix holes arranged in the intermediate tape adsorption area and edge tape leveling matrix holes arranged in the tape edge adsorption area. The number of the edge tape leveling matrix holes in each tape edge adsorption area is less than the number of the intermediate tape leveling matrix holes in the intermediate tape adsorption area.

3. The air suction thickness detection device according to claim 1, wherein At least a pair of mounting brackets are fixedly installed on the thickness detection platform. A mounting rod is jointly installed on the two mounting brackets. Several mounting blocks are constrained and installed on the mounting rod. Each mounting block is fixedly installed with one of the laser displacement sensors.

4. The air suction thickness detection device according to claim 1, wherein, Several dewrinkling vertical plate guide rods are fixedly installed between the two side plates. The two tape edge dewrinkling vertical plates are jointly slidably installed on the dewrinkling vertical plate guide rods. Locking bolts for locking are arranged between the two tape edge dewrinkling vertical plates and one of the dewrinkling vertical plate guide rods.

5. The air suction thickness detection device according to claim 1, characterized in that The air suction cavity is connected with an air pump, and the air suction cavity is communicated with a pressure relief pipe. A pressure relief valve is arranged on the pressure relief pipe.