Detection equipment for water heater inner container

Abstract

The utility model discloses detection equipment for a water heater inner container, which comprises a bottom frame with a water tank, a supporting frame connected to the bottom frame, a first lifting structure connected to the supporting frame, and a movable frame connected to the first lifting structure and capable of moving along with the first lifting structure to move up and down relative to the supporting frame. The movable frame is provided with a detection station capable of containing the inner container, the inner container is provided with at least three communicating pipes, one of the three communicating pipes is connected with a sealing piece capable of sealing the communicating pipe, the front end of the inner container is further provided with an installation opening, the inner container is connected with a heating assembly capable of sealing the installation opening, and the movable frame is further connected with a plurality of second lifting structures. The multiple second lifting structures are connected with sealing caps capable of moving up and down along with the second lifting structures to seal the communicating pipe, ventilation channels are formed in the sealing caps, and the other sides of the sealing caps are connected with an inflator capable of inflating the inner container through the ventilation channels. The utility model provides the detection equipment for the water heater inner container, which is convenient to detect.

Description

Technical Field

[0001] The utility model relates to the field of water heater processing, in particular to a detection device for the inner tank of a water heater. Background Art

[0002] After the production of the water tank is completed, an airtightness test is required, which is a key step to ensure the product quality. At present, most of the inner tank airtightness test devices rely on manual operation. The specific process includes: connecting the inflation pipe to the port of the inner tank connecting pipe, injecting gas into the inner tank through an inflator and maintaining a sealed state. In order to ensure the tightness of the connection, the inner tank needs to be locked on the moving frame. After the test is completed, the staff needs to take out the inner tank from the water tank. At this time, the inner tank also needs to be manually unlocked from the moving frame, which requires frequent unlocking and locking, is troublesome to operate, and may also affect the operation efficiency and test accuracy.

[0003] The present utility model is precisely generated based on the above deficiencies. Summary of the Utility Model

[0004] The purpose of the present utility model is to overcome the problems of the prior art and provide a detection device for the inner tank of a water heater that is convenient for detection.

[0005] In order to achieve the above purpose, the present utility model adopts the following scheme:

[0006] A detection device for the inner tank of a water heater, comprising: a chassis with a water tank, a support frame is connected to the chassis, a first lifting structure is connected to the support frame, the first lifting structure is located above the water tank, the first lifting structure is connected with a moving frame that can move up and down relative to the support frame following its movement, a detection station for placing the inner tank is provided on the moving frame, at least three connecting pipes are provided on the inner tank, one of the three connecting pipes is connected with a closing member capable of closing the connecting pipe, an installation opening is further provided at the front end of the inner tank, the inner tank is connected with a heating component capable of closing the installation opening, a plurality of second lifting structures are also connected to the moving frame, and a sealing cap capable of closing the connecting pipe following its up and down movement is connected to the plurality of second lifting structures. An air vent passage is provided in the sealing cap, and an inflator capable of inflating the inner tank through the air vent passage is connected to the other side of the sealing cap.

[0007] A fixing component capable of cooperating with the second lifting structure and the sealing cap to fix the inner tank is provided on the moving frame.

[0008] The fixing component includes a connection base connected to the moving frame, rotatable members capable of rotating relative to the left and right ends of the connection base are connected to the connection base, and a connection portion protruding outward and contacting the inner tank is connected to the top surface of the rotatable member.

[0009] A rotating seat capable of rotating relative to both of them is provided between the rotating member and the end of the connecting base. The rotating seat is provided with a first rotating shaft and a second rotating shaft at upper and lower intervals. The rotating seat is rotationally connected to the connecting base through the first rotating shaft, and the rotating member is rotationally connected to the rotating seat around the second rotating shaft.

[0010] The connecting portion is arranged in a cross shape.

[0011] The connecting base is arranged in an arc shape.

[0012] A clamping assembly capable of clamping the moving frame is further provided on the chassis.

[0013] The clamping assembly includes two groups of mounting seats arranged front and back on the chassis. Two mounting seats in the same group are symmetrically arranged on the outer sides of the moving frame left and right, and rollers capable of cooperating for clamping are connected to each moving frame.

[0014] The cross section of the sealing cap gradually decreases from top to bottom.

[0015] The first lifting structure and the second lifting structure are linear cylinders.

[0016] Compared with the prior art, the utility model has the following advantages: When it is necessary to perform an airtightness test on the inner tank, the heating component is installed on the inner tank from the installation opening, and then the sealing member is installed on the outermost connecting pipe among the three connecting pipes. Then, the inner tank is placed on the detection station of the moving frame, with the three connecting pipes of the inner tank facing upward and towards the sealing cap. Subsequently, the operator starts the second lifting structure, so that the second lifting structure seals the sealing cap on the ports of the two connecting pipes. The inflator is started, and the gas enters the connecting pipe along the ventilation channel and then flows into the inner tank. Then, the first lifting structure is started, and the first lifting structure drives the moving frame to move up and down relative to the support frame, so that the moving frame enters the water tank until the water surface submerges the inner tank. The operator judges whether there are bubbles in the water tank to determine the airtightness of the inner tank. After the test is completed, the first lifting structure is started again to move the support frame out of the water tank, and then the second lifting structure is started again. The second lifting structure makes the sealing cap separate from the inner tank, and the operator can remove the inner tank from the moving frame. Therefore, when using the detection device for the water heater inner tank of the utility model, there is no need for the operator to manually connect or disassemble the ports of the connecting pipes on the water tank, making the airtightness test operation of the water tank more convenient. Moreover, since the sealing member and the heating component have been installed on the water tank, the airtightness of the heating component will also be tested when testing the airtightness, reducing the number of tests and making the detection more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic structural diagram of the detection device for the water heater inner tank of the utility model;

[0018] Figure 2 It is a side view of the detection device for the inner tank of the water heater of the present utility model;

[0019] Figure 3 It is a schematic diagram of the inner tank in the detection device for the inner tank of the water heater of the present utility model;

[0020] Figure 4 It is an exploded view of the inner tank in the detection device for the inner tank of the water heater of the present utility model;

[0021] Figure 5 It is a schematic diagram of the fixing component in the detection device for the inner tank of the water heater of the present utility model;

[0022] Figure 6 It is an exploded view of the fixing component in the detection device for the inner tank of the water heater of the present utility model;

[0023] Figure 7 It is a cross-sectional view of the sealing cap in the detection device for the inner tank of the water heater of the present utility model.

[0024] Reference numerals: inner tank 100, connecting pipe 101, closing member 102, installation opening 103, heating component 104; chassis 1, water tank 11; support frame 2, first lifting structure 3, moving frame 4, detection station 41; second lifting structure 5; sealing cap 6, ventilation passage 61; fixing component 7, connecting base 71, rotating member 72, top surface 721, connecting portion 722, rotating seat 73, first rotating shaft 731, second rotating shaft 732; clamping component 8, mounting seat 81, roller 82. Specific embodiments

[0025] The following further describes the present utility model in detail with reference to embodiments:

[0026] The following further describes in detail the specific embodiments of the present utility model in conjunction with the accompanying drawings and embodiments. The following embodiments are used to illustrate the present utility model, but are not used to limit the scope of the present utility model.

[0027] Such as Figures 1 to 7As shown in the figure, a detection device for the inner tank of a water heater includes: a chassis 1 with a water tank 11, a support frame 2 is connected to the chassis 1, the support frame 2 is connected with a first lifting structure 3, the first lifting structure 3 is located above the water tank 11, the first lifting structure 3 is connected with a moving frame 4 that can move up and down relative to the support frame 2 following its movement, a detection station 41 for placing the inner tank 100 is provided on the moving frame 4, at least three connecting pipes 101 are provided on the inner tank 100, one of the three connecting pipes 101 is connected with a closing member 102 that can close the connecting pipe 101, an installation opening 103 is further provided at the front end of the inner tank 100, and the inner tank 100 is connected with a heating component 104 that can close the installation opening 103. A plurality of second lifting structures 5 are further connected to the moving frame 4, and a sealing cap 6 that can close the connecting pipe 101 following its up and down movement is connected to the plurality of second lifting structures 5. An air vent passage 61 is provided in the sealing cap 6, and an inflater that can inflate the inner tank 100 through the air vent passage 61 is connected to the other side of the sealing cap 6.

[0028] When it is necessary to perform an airtightness test on the inner tank 100, the heating component 104 is installed on the inner tank 100 from the installation opening 103, then the closing member 102 is installed on the connecting pipe 101 at the outermost end among the three connecting pipes 101, then the inner tank 100 is placed on the detection station 41 of the moving frame 4, so that the three connecting pipes 101 of the inner tank 100 face upward and face the sealing cap 6. Subsequently, the staff starts the second lifting structure 5, so that the second lifting structure 5 plugs the sealing cap 6 on the ports of the two connecting pipes 101. After the inflater is started, the gas enters the connecting pipe 101 along the air vent passage 61 and then flows into the inner tank 100. Then the first lifting structure 3 is started, and the first lifting structure 3 drives the moving frame 4 to move up and down relative to the support frame 2, so that the moving frame 4 enters the water tank 11 until the water surface submerges the inner tank 100. The staff judges the airtightness of the inner tank 100 by observing whether there are bubbles in the water tank 11. After the test is completed, the first lifting structure 3 is started again to move the support frame 2 out of the water tank 11, and then the second lifting structure 5 is started again. The second lifting structure 5 makes the sealing cap 6 separate from the inner tank 100, and the staff can then remove the inner tank 100 from the moving frame 4. Therefore, when using the detection device for the inner tank of the water heater of the present utility model, there is no need for the staff to manually connect or disassemble the ports of the connecting pipes 101 on the water tank 100, making the airtightness test operation of the water tank more convenient. Moreover, since the closing member 102 and the heating component 104 have been installed on the water tank 100, the airtightness of the heating component 104 will also be tested when testing the airtightness, reducing the number of tests and making the detection more convenient.

[0029] The inflator can be an air compressor for filling gas into the intake passage 411.

[0030] As Figure 1 shown, a fixing component 7 capable of cooperating with the second lifting structure 5 and the sealing cap 6 to fix the inner container 100 is provided on the moving frame 4. The fixing component 7 is used to fix the lower end of the inner container 100. During testing, the second lifting structure 5 presses down the sealing cap 6 so that the sealing cap 6 presses against the communicating pipe 101 and cooperates with the fixing component 7 to clamp the inner container 100 more firmly, avoiding the movement of the inner container 100.

[0031] As Figures 5 to 6 shown, the fixing component 7 includes a connection base 71 connected to the moving frame 4. Rotating members 72 capable of rotating relative to it are connected to the left and right ends of the connection base 71. A connection portion 722 that protrudes outward and contacts the inner container 100 is connected to the top surface 721 of the rotating member 72. The connection base 71 is used for support and is also convenient to be arranged on the moving frame 4. After the inner container 100 is placed on the connection portion 722, the rotating member 72 rotates so that the connection portion 722 fits with the inner container 100 more firmly.

[0032] As Figures 5 to 6 shown, a rotating seat 73 capable of rotating relative to both of them is provided between the end of the rotating member 72 and the connection base 71. A first rotating shaft 731 and a second rotating shaft 732 are arranged at intervals up and down on the rotating seat 73. The rotating seat 73 is rotationally connected to the connection base 71 through the first rotating shaft 731, and the rotating member 72 is rotationally connected to the rotating seat 73 around the second rotating shaft 732. The setting of the rotating seat 73 enables the rotating member 72 to have a larger rotation range. With this setting, the inner container 100 can be clamped more firmly.

[0033] As Figures 5 to 6 shown, the connection portion 722 is arranged in a cross shape. The cross-shaped structure can provide support points in multiple directions, enabling the connection portion 722 to clamp the inner container 100 more stably. The cross-shaped structure can adapt to inner containers 100 with different arcs, and the adaptation range is wider.

[0034] As Figures 5 to 6 shown, the connection base 71 is arranged in an arc shape. It is convenient to adapt to the inner container 100 and clamp it more firmly.

[0035] As Figure 1 shown, a clamping component 8 capable of clamping the moving frame 4 is further provided on the bottom frame 1. Connecting the moving frame 4 only through the second lifting structure 5 is not stable enough. In order to limit the moving position of the moving frame 4 and avoid the sliding of the moving frame 4, the clamping component 8 is provided to clamp the moving frame 4, making it safer.

[0036] AsFigure 1 As shown, the clamping assembly 8 includes two groups of mounting seats 81 arranged front and back on the chassis 1. Two mounting seats 81 in the same group are symmetrically arranged on the outer sides of the moving frames 4 left and right, and rollers 82 capable of cooperating for clamping are connected to each moving frame 4. The arrangement of the rollers 82 facilitates the movement of the moving frames 4 and also facilitates clamping the moving frames 4.

[0037] As Figure 7 shown, the cross-section of the sealing cap 6 gradually decreases from top to bottom. The sealing cap 6 is in a conical shape with a larger upper part and a smaller lower part, so that the sealing cap 6 seals the port of the water tank, improving the sealing effect.

[0038] As Figure 1 shown, the first lifting structure 3 and the second lifting structure 5 are linear cylinders. In some embodiments, since the second lifting structure 5 needs to be immersed in the water in the water tank 100, the second lifting structure 5 can be a hydraulic push rod, a cylinder, etc., so as to be able to work normally in water and avoid being affected by the humid environment.

[0039] The above has generally described the present invention in detail, but on the basis of the present invention, some modifications or improvements can be made, which are obvious to those of ordinary skill in the technical field. Therefore, the modifications or improvements made without departing from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A detection device for the inner tank of a water heater, characterized in that, Comprising: A chassis (1) having a water tank (11), a support frame (2) is connected to the chassis (1), the support frame (2) is connected to a first lifting structure (3), the first lifting structure (3) is located above the water tank (11), the first lifting structure (3) is connected to a moving frame (4) that can move up and down relative to the support frame (2) following its movement, a detection station (41) capable of placing an inner tank (100) is provided on the moving frame (4), at least three connecting pipes (101) are provided on the inner tank (100), one of the three connecting pipes (101) is connected to a sealing member (102) capable of closing the connecting pipe (101), an installation opening (103) is further provided at the front end of the inner tank (100), the inner tank (100) is connected to a heating assembly (104) capable of closing the installation opening (103), a plurality of second lifting structures (5) are further connected to the moving frame (4), a sealing cap (6) capable of closing the connecting pipe (101) following its up and down movement is connected to the plurality of second lifting structures (5), a ventilation passage (61) is provided in the sealing cap (6), and an inflater capable of inflating the inner tank (100) through the ventilation passage (61) is connected to the other side of the sealing cap (6).

2. The detection device for the inner tank of a water heater according to claim 1, characterized in that, A fixing assembly (7) capable of cooperating with the second lifting structure (5) and the sealing cap (6) to fix the inner tank (100) is provided on the moving frame (4).

3. The detection device for the inner tank of a water heater according to claim 2, characterized in that, The fixing assembly (7) includes a connecting base (71) connected to the moving frame (4), rotating members (72) capable of rotating relative to it are connected to the left and right ends of the connecting base (71), and a connecting portion (722) that protrudes outward and contacts the inner tank (100) is connected to the top surface (721) of the rotating member (72).

4. The detection device for the inner tank of a water heater according to claim 3, characterized in that, A rotating seat (73) capable of rotating relative to both of them is provided between the end of the rotating member (72) and the connecting base (71), a first rotating shaft (731) and a second rotating shaft (732) are provided at upper and lower intervals on the rotating seat (73), the rotating seat (73) is rotationally connected to the connecting base (71) through the first rotating shaft (731), and the rotating member (72) is rotationally connected to the rotating seat (73) around the second rotating shaft (732).

5. The detection device for the inner tank of a water heater according to claim 4, characterized in that, The connecting portion (722) is arranged in a cross shape.

6. The detection device for the inner tank of a water heater according to claim 4, characterized in that, The connecting base (71) is arranged in an arc shape.

7. The detection device for the inner tank of the water heater according to claim 1, characterized in that, A clamping assembly (8) capable of clamping the moving frame (4) is further provided on the chassis (1).

8. The inspection device for the water heater inner tank according to claim 7, characterized in that, The clamping assembly (8) includes two groups of mounting seats (81) arranged front and back on the chassis (1), the two mounting seats (81) in the same group are symmetrically arranged on the outer side of the moving frame (4) left and right, and rollers (82) capable of cooperating for clamping are connected to each moving frame (4).

9. The detection device for the inner tank of a water heater according to claim 1, characterized in that, The cross section of the sealing cap (6) gradually decreases from top to bottom.

10. The detection device for the inner tank of a water heater according to claim 1, wherein The first lifting structure (3) and the second lifting structure (5) are linear cylinders.

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