Quick sampling device for cable extrusion

The cable extrusion rapid sampling device addresses inefficiencies in cable sampling by enabling rapid and efficient sample collection, minimizing production and material waste.

CN223107263UActive Publication Date: 2025-07-15CHANGZHOU ZHONGTIAN ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202422256515.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-07-15
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

In the prior art, the cable sampling operation time is relatively long, resulting in problems such as waste of production and waste of materials.

Method used

A fast cable extrusion sampling device is designed, including a frame, a drive assembly, a fixing assembly and a clamping assembly. The arc-shaped blade edge of the scraper is abutted against the outer wall of the cable and moved along the length of the cable for cutting and sampling.

Benefits of technology

It realizes the convenience of cable sampling operation, reduces production and material waste, and improves sampling efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a quick sampling device for cable extrusion, which relates to the technical field of cable processing and comprises a frame, a plurality of driving components, a fixing component and a clamping component. A fixing frame is arranged on the machine frame, the fixing frame is connected with a support through a driving assembly, the support is connected with a fixing plate through a driving assembly, the fixing plate is fixedly connected with a scraper through a fixing assembly, and an arc-shaped knife edge is formed in the bottom of the scraper. The driving assembly comprises lead screws and first threaded sleeves, the multiple lead screws are rotationally installed on the fixing frame and the support correspondingly, the lead screws are rotationally sleeved with the first threaded sleeves, and the multiple first threaded sleeves are connected with the support and the fixing plate correspondingly; the length direction of the lead screw on the fixing frame is perpendicular to the length direction of the lead screw on the support. The clamping assembly is used for clamping and fixing the cable. According to the utility model, through the driving assembly and the clamping assembly, a worker can sample a cable more quickly and conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable processing, in particular to a cable extrusion rapid sampling device. Background Art

[0002] During the extrusion process of wire and cable, especially during the extrusion process of fluoroplastics, great importance is attached to the first-piece inspection of products; in the first-piece inspection, high requirements are placed on the mechanical and mechanical properties of the insulation, including indicators such as tensile strength and elongation at break. These indicators are highly relevant to the sampling of the insulation; at the same time, considering the production cost, a very high requirement is placed on the timeliness of sampling. A rapid and efficient sampling method can effectively reduce the waiting time of production and the loss of materials. GB / T2951.11-2008 recommends the following method for insulating sampling: Cut the core sample into small sections about 100 mm long, extract the conductor, and remove all outer sheaths, taking care not to damage the insulation. Each tubular specimen is marked to identify which sample it is taken from and its relative position on the sample. The following one or more operating methods can facilitate the extraction of the conductor: 1) Stretch the hard conductor; 2) Carefully roll the insulated core under a small mechanical force; 3) If it is a stranded core or a soft conductor, first extract one or several conductors in the center. After the conductor is extracted, remove the isolating layer (if any). If there are difficulties, any of the following methods can be used: If it is a paper isolating layer, immerse it in water; if it is a polyester isolating layer, immerse it in alcohol; roll the insulation on a smooth surface.

[0003] The above method is applicable to inspection institutions or internal investigations, but due to the long time spent on sampling, it will cause long-term production waste and material waste, and is not applicable to the actual first-piece inspection of production. Therefore, a device for rapid insulation sampling is very necessary. Summary of the Utility Model

[0004] The utility model provides a cable extrusion rapid sampling device, which can improve the technical problem that the time spent on the sampling operation of the cable in the related technology is long, and it is easy to cause long-term production waste and material waste.

[0005] An embodiment of the present application provides a cable extrusion rapid sampling device, including:

[0006] A frame, a plurality of driving components, a fixing component and a clamping component;

[0007] A fixing frame is arranged on the frame, the fixing frame is connected with a bracket through a driving component, the bracket is connected with a fixing plate through a driving component, the fixing plate is fixedly connected with a scraper through a fixing component, and an arc-shaped cutting edge is arranged at the bottom of the scraper;

[0008] The driving assembly includes a lead screw and a first threaded sleeve. A plurality of the lead screws are respectively rotatably installed on the fixing frame and the bracket. The first threaded sleeve is rotatably sleeved on the lead screw. A plurality of the first threaded sleeves are respectively connected to the bracket and the fixing plate. The length direction of the lead screw on the fixing frame is perpendicular to the length direction of the lead screw on the bracket.

[0009] The clamping assembly is used to clamp and fix the cable.

[0010] In the technical solutions described above in the embodiments of the present application, there are at least the following technical effects:

[0011] When sampling is required, first use the clamping assembly to clamp and fix the cable, rotate the lead screw on the bracket, and the first threaded sleeve moves the scraper downward through the fixing assembly, so that the arc-shaped cutting edge abuts against the outer wall of the cable and cuts. Then rotate the lead screw on the fixing frame, and the first threaded sleeve drives the scraper to move along the length direction of the cable through the fixing assembly to cut out the required sample on the cable, completing the sampling. The operation is convenient, solving the technical problems that the sampling operation of the cable takes a long time and is likely to cause long-term production waste and material waste.

[0012] A cable extrusion rapid sampling device provided by the embodiments of the present application can drive the scraper to move up, down, left and right through a plurality of lead screws and a plurality of first threaded sleeves, and perform cutting and sampling operations on the cable fixed on the clamping assembly. The operation is simple and convenient, solving the technical problems that the sampling operation of the cable takes a long time and is likely to cause long-term production waste and material waste.

[0013] In some embodiments, the driving assembly further includes slide bars and sliders. A plurality of the slide bars are respectively rotatably installed on the fixing frame and the bracket. A plurality of the sliders are respectively fixedly installed on the bracket and the fixing plate. The sliders are slidably connected to the slide bars through chutes opened.

[0014] In some embodiments, the driving assembly further includes a first motor. A plurality of the first motors are respectively fixedly installed on the fixing frame and the bracket. The output end of the first motor is connected to the lead screw.

[0015] In some embodiments, the fixing assembly includes a fixing block and a plurality of bolts. The bolts are provided with a plurality of through holes at the top of the scraper. The bolts pass through the through holes and are fixedly connected to the fixing block.

[0016] In some embodiments, a first washer is provided between the bolt and the inner wall of the through hole, and a second washer is provided between the bolt and the side wall of the scraper.

[0017] In some embodiments, the clamping assembly includes a screw rod, a plurality of second threaded sleeves, a plurality of connecting plates and a plurality of clamping plates. The screw rod is rotatably installed on the machine frame. The thread directions on both side walls of the screw rod are opposite and the sizes are the same. The plurality of second threaded sleeves are rotatably installed on both sides of the screw rod. The connecting plates are arranged on the second threaded sleeves, and the clamping plates are arranged on the connecting plates.

[0018] In some embodiments, the plurality of clamping plates are provided with arc-shaped notches on one side close to each other.

[0019] In some embodiments, the clamping assembly further includes a second motor. The second motor is arranged on the machine frame, and the output end of the second motor is connected to the screw rod. Description of the Drawings

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0021] Figure 1 It is a three-dimensional structural schematic diagram of a cable extrusion rapid sampling device provided by an embodiment of the present application;

[0022] Figure 2 It is a structural diagram after the bracket and the fixing plate are sectioned;

[0023] Figure 3 It is a cross-sectional view of the fixing assembly;

[0024] Figure 4 For Figure 3 The enlarged view of part A in

[0025] Figure 5 It is an exploded view of the clamping assembly.

[0026] Among them, the reference numerals in the drawings are as follows:

[0027] 10, machine frame; 11, fixing frame; 12, bracket; 13, fixing plate; 14, scraper; 141, arc-shaped cutting edge; 142, through hole; 20, driving assembly; 21, lead screw; 22, first threaded sleeve; 23, slide bar; 24, slider; 241, chute; 25, first motor; 30, fixing assembly; 31, fixing block; 32, bolt; 33, first washer; 34, second washer; 40, clamping assembly; 41, screw rod; 42, second threaded sleeve; 43, connecting plate; 44, clamping plate; 441, arc-shaped notch; 45, second motor. Detailed Embodiments

[0028] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clear and understandable, the present application will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0029] Based on this, it is possible to improve the technical problem in the related art that the time spent on the sampling operation of the cable is relatively long, which is likely to cause long-term production waste and material waste. The embodiments of the present application provide the following solutions.

[0030] Please refer to Figures 1 to 5 together. The embodiments of the present application provide a rapid cable extrusion sampling device, including a frame 10, a plurality of driving components 20, a fixing component 30 and a clamping component 40;

[0031] A fixing frame 11 is arranged on the frame 10. The fixing frame 11 is connected to a bracket through the driving component 20. The bracket is connected to a fixing plate 13 through the driving component 20. The fixing plate 13 is fixedly connected to a scraper 14 through the fixing component 30. An arc-shaped cutting edge 141 is opened at the bottom of the scraper 14;

[0032] The driving component 20 includes a lead screw 21 and a first threaded sleeve 22. The plurality of lead screws 21 are respectively rotatably installed on the fixing frame 11 and the bracket. The first threaded sleeve 22 is rotatably sleeved on the lead screw 21. The plurality of first threaded sleeves 22 are respectively connected to the bracket and the fixing plate 13. The length direction of the lead screw 21 on the fixing frame 11 is perpendicular to the length direction of the lead screw 21 on the bracket;

[0033] The clamping component 40 is used to clamp and fix the cable.

[0034] As can be seen from the above, when sampling is required, first use the clamping component 40 to clamp and fix the cable, rotate the lead screw 21 on the bracket, and the first threaded sleeve 22 moves the scraper 14 downward through the fixing component 30, so that the arc-shaped cutting edge 141 abuts against the outer wall of the cable and cuts. Then rotate the lead screw 21 on the fixing frame 11, and the first threaded sleeve 22 drives the scraper 14 to move along the length direction of the cable through the fixing component 30 to cut out the required sample on the cable, completing the sampling. The operation is convenient, and it solves the technical problem that the time spent on the sampling operation of the cable is relatively long, which is likely to cause long-term production waste and material waste.

[0035] Optionally, in some embodiments, please refer to Figures 1 to 5 together. The driving component 20 further includes a slide bar 23 and a slider 24. The plurality of slide bars 23 are respectively rotatably installed on the fixing frame 11 and the bracket. The plurality of sliders 24 are respectively fixedly installed on the bracket and the fixing plate 13. The slider 24 is slidably connected to the slide bar 23 through a chute 241 opened thereon.

[0036] With such a setting, when the fixing frame 11 and the two lead screws 21 on the bracket rotate, the sliding strip 23 slides and fits with the inner wall of the sliding groove 241, making it difficult for the bracket and the fixing plate 13 to shake during the movement. Further, through the fixing component 30, it is difficult for the scraping blade 14 to shake during the up, down, left, and right movement, improving the cutting efficiency of the scraping blade 14.

[0037] Optionally, in some embodiments, please refer to Figures 1 to 2 , the driving component 20 further includes a first motor 25. A plurality of the first motors 25 are respectively fixedly installed on the fixing frame 11 and the bracket, and the output end of the first motor 25 is connected to the lead screw 21.

[0038] With such a setting, the first motor 25 is used to facilitate the staff to control the rotation of the lead screw 21.

[0039] Optionally, in some embodiments, please refer to Figures 1 to 3 , the fixing component 30 includes a fixing block 31 and a plurality of bolts 32. A plurality of through holes 142 are formed in the top of the scraping blade 14, and the bolts 32 pass through the through holes 142 and are fixedly connected to the fixing block 31.

[0040] With such a setting, by rotating the bolts 32, the scraping blade 14 can be fixedly installed on the fixing block 31. The installation operation is simple and convenient. Moreover, by rotating the bolts 32, the scraping blade 14 can also be disassembled, facilitating the staff to replace and repair the scraping blade 14.

[0041] Optionally, in some embodiments, please refer to Figure 4 , a first washer 33 is arranged between the bolt 32 and the inner wall of the through hole 142, and a second washer 34 is arranged between the bolt 32 and the side wall of the scraping blade 14.

[0042] With such a setting, the first washer 33 is elastic and is used to reduce the wear between the bolt 32 and the inner wall of the through hole 142 during the installation of the bolt 32 and the use of the scraping blade 14. The second washer 34 is elastic and is used to reduce the wear between the bolt 32 and the side wall of the scraping blade 14 during the installation of the bolt 32 and the use of the scraping blade 14, improving the service life of the scraping blade 14.

[0043] Optionally, in some embodiments, please refer to Figures 1 to 5 , the clamping component 40 includes a screw rod 41, a plurality of second threaded sleeves 42, a plurality of connecting plates 43, and a plurality of clamping plates 44. The screw rod 41 is rotatably installed on the machine frame 10. The thread directions on the two side walls of the screw rod 41 are opposite and the sizes are the same. A plurality of the second threaded sleeves 42 are rotatably installed on both sides of the screw rod 41. The connecting plate 43 is arranged on the second threaded sleeve 42, and the clamping plate 44 is arranged on the connecting plate 43.

[0044] With such a setting, when it is necessary to fix the cable, pick up the cable and place it between the two chucks. Rotate the screw rod 41. Under the action of the thread, the second thread sleeves 42 on both sides of the screw rod 41 drive the clamping plates 44 to move towards each other through the connecting plate 43 until both sides of the cable abut against the side walls of the clamping plates 44, completing the fixation. During the fixation process, the two clamping plates 44 move the same distance towards each other under the action of threads with opposite directions and the same magnitude, so that the clamping and limiting fixed positions of the two clamping plates 44 for cables of different specifications are the same, enabling the staff to accurately locate the fixed position of the cable and facilitating the subsequent sampling operation.

[0045] Optionally, in some embodiments, refer to Figures 1 to 5 , a plurality of the clamping plates 44 are provided with arc-shaped notches 441 on the side facing each other.

[0046] With such a setting, the arc-shaped notches 441 can abut against the top and bottom of the side wall of the cable, making it difficult for the cable to shift during the fixation process and improving the welding quality.

[0047] Optionally, in some embodiments, refer to Figures 2 to 5 , the clamping assembly 40 further includes a second motor 45. The second motor 45 is arranged on the frame 10, and the output end of the second motor 45 is connected to the screw rod 41.

[0048] With such a setting, the setting of the second motor 45 facilitates the staff to control the rotation of the screw rod 41.

[0049] The above are only the preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present application shall be included within the protection scope of the present application.

Claims

1. A rapid sampling device for cable extrusion, characterized in that: It includes a frame (10), a plurality of drive components (20), a fixing component (30) and a clamping component (40); A fixing frame (11) is provided on the frame (10). The fixing frame (11) is connected to a bracket (12) through the drive component (20). The bracket (12) is connected to a fixing plate (13) through the drive component (20). The fixing plate (13) is fixedly connected to a scraper (14) through the fixing component (30). An arc-shaped cutting edge (141) is provided at the bottom of the scraper (14); The drive component (20) includes a lead screw (21) and a first threaded sleeve (22). A plurality of the lead screws (21) are respectively rotatably installed on the fixing frame (11) and the bracket (12). The first threaded sleeve (22) is rotatably sleeved on the lead screw (21). A plurality of the first threaded sleeves (22) are respectively connected to the bracket (12) and the fixing plate (13). The length direction of the lead screw (21) on the fixing frame (11) is perpendicular to the length direction of the lead screw (21) on the bracket (12); The clamping component (40) is used to clamp and fix the cable.

2. The rapid sampling device for cable extrusion according to claim 1, wherein: The drive component (20) further includes slide bars (23) and sliders (24). A plurality of the slide bars (23) are respectively rotatably installed on the fixing frame (11) and the bracket (12). A plurality of the sliders (24) are respectively fixedly installed on the bracket (12) and the fixing plate (13). The slider (24) is slidably connected to the slide bar (23) through a chute (241) provided thereon.

3. The rapid sampling device for cable extrusion according to claim 2, characterized in that: The drive component (20) further includes a first motor (25). A plurality of the first motors (25) are respectively fixedly installed on the fixing frame (11) and the bracket (12). The output end of the first motor (25) is connected to the lead screw (21).

4. A rapid sampling device for cable extrusion according to any one of claims 1-3, characterized in that: The fixing component (30) includes a fixing block (31) and a plurality of bolts (32). The bolts (32), a plurality of through holes (142) are provided at the top of the scraper (14). The bolts (32) pass through the through holes (142) and are fixedly connected to the fixing block (31).

5. The rapid sampling device for cable extrusion according to claim 4, wherein: A first washer (33) is provided between the bolt (32) and the inner wall of the through hole (142). A second washer (34) is provided between the bolt (32) and the side wall of the scraper (14).

6. The rapid sampling device for cable extrusion according to claim 5, characterized in that: The clamping component (40) includes a screw rod (41), a plurality of second threaded sleeves (42), a plurality of connecting plates (43) and a plurality of clamping plates (44). The screw rod (41) is rotatably installed on the frame (10). The thread directions on both side walls of the screw rod (41) are opposite and the sizes are the same. A plurality of the second threaded sleeves (42) are rotatably installed on both sides of the screw rod (41). The connecting plate (43) is arranged on the second threaded sleeve (42). The clamping plate (44) is arranged on the connecting plate (43).

7. The cable extrusion rapid sampling device according to claim 6, wherein: A plurality of the clamping plates (44) are provided with arc-shaped notches (441) on the side close to each other.

8. The rapid sampling device for cable extrusion according to claim 7, wherein: The clamping component (40) further includes a second motor (45). The second motor (45) is arranged on the frame (10). The output end of the second motor (45) is connected to the screw rod (41).