Surface defect detection device

The surface defect detection apparatus addresses inefficiencies in manual flipping and single-station operations by automating the inspection process with a rotating CCD camera and material handling system, improving the efficiency of steel strip inspections.

CN223107658UActive Publication Date: 2025-07-15WUXI HUANSHENG METAL PRODS
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Patent Information

Application Number
CN202422269822.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-07-15
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

The existing stainless steel plate surface defect detection device requires manual flip inspection, the steps are cumbersome and the inspection equipment is vacant for a long time, resulting in inefficiency.

Method used

A surface defect detection device is designed, using the driving gear to drive the external ring gear and the CCD camera to rotate, achieving all-round detection of the stainless steel plate, and at the same time, the loading and unloading plate is driven by a linear motor to achieve synchronous loading and unloading.

Benefits of technology

The inspection steps are simplified, the equipment is vacant, the inspection efficiency is improved, and all-round automatic detection of stainless steel plates is realized.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a surface defect detection device, and particularly relates to the technical field of surface defect detection, which comprises a frame assembly, a detection assembly is arranged in the middle of the frame assembly, and a feeding assembly is arranged at the bottom of the frame assembly. According to the surface defect detection device, the outer gear ring can be driven to rotate in the circular ring through the rotation of the driving gear, the CCD camera can be driven to rotate through the rotation of the outer gear ring, then the mobile phone backboard can be detected from different angles, and the outer surface of the mobile phone backboard can be conveniently and comprehensively detected; when the mobile phone backboard located at the detection position is detected, the other feeding frame plate moves out of the detection assembly, so that when the mobile phone backboard located at the detection position is detected, a worker can synchronously carry out discharging and discharging operation on the mobile phone backboard placed on the top face of the other feeding frame plate outside; the detection efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of surface defect detection, in particular to a surface defect detection device. Background Technique

[0002] The stainless steel strip is a narrow and long steel plate, mainly used to meet the needs of industrialized production of various metal or mechanical products in different industrial sectors. It has good corrosion resistance, mechanical strength and forming performance. When producing the mobile phone backplane, the raw material stainless steel strip used to make the mobile phone backplane can be made into a stainless steel plate through cutting and forming processing techniques, and then used to make the mobile phone backplane.

[0003] Before the stainless steel plate is put into the next step of production, it is necessary to detect the surface defects to avoid surface damage and unqualified flatness. However, the existing stainless steel plates are generally manually pre-selected and then put into the CCD machine for detection. However, the existing detection device requires manual turning for detection, and it needs to be turned over and fixed repeatedly, so the steps are relatively cumbersome. At the same time, generally one station is used for detection. Therefore, during the loading and unloading process, the detection equipment is in an idle state, and the detection efficiency is low. Content of the Utility Model

[0004] The purpose of the utility model is to provide a surface defect detection device to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A surface defect detection device, including a frame assembly. A detection assembly is arranged in the middle of the frame assembly, and a loading assembly is arranged at the bottom of the frame assembly. The frame assembly includes a bottom plate, and a C-shaped frame is fixedly installed on the top surface of the bottom plate. A mounting sleeve is fixedly installed on the back of the horizontal part of the C-shaped frame, and a rotating motor is fixedly embedded in the mounting sleeve. One end of the output shaft of the rotating motor is fixedly sleeved with a driving gear;

[0006] The detection assembly includes a ring, an external gear ring is rotatably installed on the inner ring surface of the ring, and a CCD camera is fixedly installed on the inner ring surface of the external gear ring;

[0007] The loading assembly includes a linear motor. Two sliders are threadedly sleeved on the threaded rod of the linear motor. Vertical plates are fixedly installed on the top surfaces of the two sliders. A loading frame plate is fixedly installed at the top edge of the opposite surfaces of the two vertical plates. Square grooves are opened on the top surfaces of the two loading frame plates, and support pads are fixedly installed at the four corners of the square grooves.

[0008] Preferably, the driving gear is located above the ring, and an opening is opened at the top of the outer ring surface of the ring.

[0009] Preferably, the bottom of the driving gear is located within the opening, and the bottom of the driving gear is meshed and connected to the outer tooth surface of the external gear ring.

[0010] Preferably, a stainless steel plate for the mobile phone backplane is placed between the four supporting pads, and both the loading frame plate and the supporting pads are made of transparent glass material.

[0011] Preferably, connecting blocks are fixedly installed on both sides of the outer ring surface of the ring, and one ends of the two connecting blocks are respectively fixedly connected to the inner side surfaces of the two vertical portions of the C-shaped frame.

[0012] Preferably, the linear motor is fixedly installed on the top surface of the bottom plate.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] This surface defect detection device can facilitate the loading and unloading of the mobile phone backplane, with simple steps. At the same time, the rotation of the driving gear can drive the external gear ring to rotate within the ring, and the rotation of the external gear ring can drive the CCD camera to rotate, thereby enabling the detection of the mobile phone backplane from different angles and facilitating the comprehensive detection of the outer surface of the mobile phone backplane. While detecting the mobile phone backplane located at the detection position, another loading frame plate will move out of the detection assembly. Therefore, while detecting the mobile phone backplane located at the detection position, the staff can synchronously perform the unloading and loading operations on the mobile phone backplane placed on the top surface of another loading frame plate outside, reducing the idle time of the detection device and improving the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is the front three-dimensional structural schematic diagram of the present utility model;

[0016] Figure 2 is the back three-dimensional structural schematic diagram of the present utility model;

[0017] Figure 3 is the three-dimensional structural schematic diagram of the frame assembly and the detection assembly of the present utility model;

[0018] Figure 4 is the three-dimensional structural schematic diagram of the loading assembly of the present utility model.

[0019] In the figure: 1. Frame assembly; 101. Bottom plate; 102. C-shaped frame; 103. Mounting sleeve; 104. Rotating motor; 105. Driving gear; 2. Detection assembly; 201. Ring; 202. External gear ring; 203. CCD camera; 204. Connecting block; 3. Loading assembly; 301. Linear motor; 302. Vertical plate; 303. Loading frame plate; 304. Supporting pad; 305. Stainless steel plate for mobile phone backplane. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0021] As Figures 1-4 shown, the present utility model provides a technical solution: including a frame assembly 1, a detection assembly 2 is arranged in the middle of the frame assembly 1, a feeding assembly 3 is arranged at the bottom of the frame assembly 1, the frame assembly 1 includes a bottom plate 101, a C-shaped frame 102 is fixedly installed on the top surface of the bottom plate 101, a mounting sleeve 103 is fixedly installed on the back surface of the horizontal part of the C-shaped frame 102, a rotating motor 104 is fixedly embedded in the mounting sleeve 103, and a driving gear 105 is fixedly sleeved at one end of the output shaft of the rotating motor 104;

[0022] The detection assembly 2 includes a ring 201, an external gear ring 202 is rotatably installed on the inner ring surface of the ring 201, and a CCD camera 203 is fixedly installed on the inner ring surface of the external gear ring 202;

[0023] The feeding assembly 3 includes a linear motor 301, two sliders are threadedly sleeved on the threaded rod of the linear motor 301, vertical plates 302 are fixedly installed on the top surfaces of the two sliders, a feeding frame plate 303 is fixedly installed at the top edge of the opposite surfaces of the two vertical plates 302, square grooves are formed on the top surfaces of the two feeding frame plates 303, and support pads 304 are fixedly installed at the four corners of the square grooves.

[0024] In this embodiment, the driving gear 105 is located above the ring 201, an opening is formed at the top of the outer ring surface of the ring 201, the bottom of the driving gear 105 is located in the opening, and the bottom of the driving gear 105 is meshed with the external tooth surface of the external gear ring 202. The rotation of the driving gear 105 can drive the external gear ring 202 to rotate in the ring 201, and the rotation of the external gear ring 202 can drive the CCD camera 203 to rotate, so as to detect the stainless steel plate 305 of the mobile phone back plate from different angles.

[0025] A mobile phone back plate stainless steel plate 305 is placed between the four support pads 304. The feeding frame plate 303 and the support pads 304 are both made of transparent glass materials, which can facilitate the CCD camera 203 to detect the surface of the mobile phone back plate stainless steel plate 305.

[0026] On both sides of the outer ring surface of the ring 201, connection blocks 204 are fixedly installed, and the inner sides of the two vertical parts of the C-shaped frame 102 are respectively fixedly connected to one end of the two connection blocks 204.

[0027] The linear motor 301 is fixedly installed on the top surface of the bottom plate 101. When the linear motor 301 is started, the linear motor 301 rotates to drive the two sliders to move. By moving the two sliders, the two vertical plates 302 can be driven to move. When the vertical plates 302 move, the loading frame plate 303 can be driven to move. By moving the loading frame plate 303, the stainless steel plate 305 of the mobile phone backplane placed in the loading frame plate 303 can be driven to move, so that the stainless steel plate 305 of the mobile phone backplane can be controlled to move into the detection component 2.

[0028] During use, the stainless steel plate 305 of the mobile phone backplane to be detected is taken out and then placed flat between the four support pads 304. After the stainless steel plate 305 of the mobile phone backplane is placed, the linear motor 301 is started. The linear motor 301 rotates to drive the two sliders to move. By moving the two sliders, the two vertical plates 302 can be driven to move. When the vertical plates 302 move, the loading frame plate 303 can be driven to move. By moving the loading frame plate 303, the stainless steel plate 305 of the mobile phone backplane placed in the loading frame plate 303 can be driven to move, so that the stainless steel plate 305 of the mobile phone backplane can be controlled to move into the detection component 2. Then, the CCD camera 203 detects the stainless steel plate 305 of the mobile phone backplane entering the detection position. In order to achieve a comprehensive and rapid detection effect, the rotation motor 104 can be started to drive the driving gear 105 to rotate. When the driving gear 105 rotates, the outer gear ring 202 can be driven to rotate within the ring 201. By rotating the outer gear ring 202, the CCD camera 203 can be driven to rotate, and thus the stainless steel plate 305 of the mobile phone backplane can be detected from different angles, and the outer surface of the stainless steel plate 305 of the mobile phone backplane can be conveniently detected in all directions. While the stainless steel plate 305 of the mobile phone backplane located at the detection position is being detected, another loading frame plate 303 will move out of the detection component 2. Therefore, while the stainless steel plate 305 of the mobile phone backplane located at the detection position is being detected, the staff can synchronously perform unloading and loading operations on the stainless steel plate 305 of the mobile phone backplane placed on the top surface of the other loading frame plate 303 outside, reducing the idle time of the detection device and improving the detection efficiency.

[0029] In summary, the surface defect detection device can facilitate the loading and unloading of the stainless steel plate 305 of the mobile phone backplane. The steps are simple. At the same time, the rotation of the driving gear 105 can drive the external gear ring 202 to rotate within the ring 201. The rotation of the external gear ring 202 can drive the CCD camera 203 to rotate, so as to detect the stainless steel plate 305 of the mobile phone backplane from different angles, and can conveniently perform a full-range detection on the outer surface of the stainless steel plate 305 of the mobile phone backplane. While detecting the stainless steel plate 305 of the mobile phone backplane located at the detection position, another loading frame plate 303 will move out of the detection assembly 2. Therefore, while detecting the stainless steel plate 305 of the mobile phone backplane located at the detection position, the staff can synchronously perform the unloading and loading operations on the stainless steel plate 305 placed on the top surface of another loading frame plate 303 outside, reducing the idle time of the detection device and improving the detection efficiency.

[0030] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A surface defect detection device, comprising a frame assembly (1), characterized in that : A detection component (2) is arranged in the middle inside the frame component (1), a feeding component (3) is arranged at the bottom inside the frame component (1). The frame component (1) includes a bottom plate (101), on the top surface of the bottom plate (101), a C-shaped frame (102) is fixedly installed. On the back surface of the horizontal part of the C-shaped frame (102), a mounting sleeve (103) is fixedly installed. Inside the mounting sleeve (103), a rotating motor (104) is fixedly embedded. One end of the output shaft of the rotating motor (104) is fixedly sleeved with a driving gear (105). The detection component (2) includes a ring (201), on the inner ring surface of the ring (201), an external gear ring (202) is rotatably installed. On the inner ring surface of the external gear ring (202), a CCD camera (203) is fixedly installed. The feeding component (3) includes a linear motor (301), on the threaded rod of the linear motor (301), two sliders are threadedly sleeved. On the top surfaces of the two sliders, vertical plates (302) are fixedly installed. At the top edges of the opposite surfaces of the two vertical plates (302), a feeding frame plate (303) is fixedly installed respectively. On the top surfaces of the two feeding frame plates (303), square grooves are opened. At the four corners of the square grooves, supporting pads (304) are fixedly installed.

2. The surface defect detection device according to claim 1, characterized in that, The driving gear (105) is located above the ring (201), and an opening is opened at the top of the outer ring surface of the ring (201).

3. The surface defect detection device according to claim 2, wherein, The bottom of the driving gear (105) is located inside the opening, and the bottom of the driving gear (105) is meshed and connected with the external tooth surface of the external gear ring (202).

4. A surface defect detection device according to claim 1, characterized in that A mobile phone backplane stainless steel plate (305) is placed between the four supporting pads (304). The feeding frame plate (303) and the supporting pads (304) are both made of transparent glass material.

5. The surface defect detection device according to claim 1, wherein On both sides of the outer ring surface of the ring (201), connection blocks (204) are fixedly installed. One ends of the two vertical parts of the C-shaped frame (102) are respectively fixedly connected with one ends of the two connection blocks (204).

6. The surface defect detection device according to claim 1, wherein The linear motor (301) is fixedly installed on the top surface of the bottom plate (101).