Resistance wire weaving frame mechanism
The compact electric wire frame structure addresses the inefficiencies of manual and large-scale winding by providing a rapid and adjustable coding mechanism for electric wires, enhancing efficiency and adaptability across various production scales.
Patent Information
- Application Number
- CN202422166006.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-04
AI Technical Summary
Existing winding resistors require low efficiency in small demand scenarios such as laboratories, or high cost of weaving through large machines and are not suitable for small production.
A resistive wire braiding frame mechanism is designed, including a mounting plate, mounting frame, positioning wheel, limiting frame and fixing structure. Through the coordination of the limiting frame and the abutment rod, the resistive wire can be quickly braided and fixed.
It improves the efficiency of resistive wire braiding, facilitates the removal and reuse of resistive wires, is suitable for the requirements of resistive wires of different lengths, and expands the scope of application.
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Figure CN223108598U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to a resistance wire braided frame, and particularly relates to a resistance wire braided frame mechanism. Background Art
[0002] Wire-wound resistors are a type of fixed resistor. A wire-wound resistor is composed of a resistance wire wound around an insulating skeleton. The resistance wire is generally made of alloys such as nickel-chromium and manganese-copper with a certain resistivity. The insulating skeleton is made of materials such as ceramics, plastics, and metals coated with an insulating layer in various shapes such as tubular and flat. The resistance wire can be wound around the skeleton in one layer as needed, or multiple layers can be wound, or a non-inductive winding method can be used, etc. Wire-wound resistors are mainly applicable for use as voltage-dividing, voltage-dropping, current-dividing, and load resistors in AC and DC circuits of precision instruments, telecommunications instruments, electronic equipment, etc.
[0003] However, the existing wire-wound resistors have the following deficiencies:
[0004] The existing wire-wound resistors need to be manually braided or braided by large machines. The efficiency of manually braiding resistors is low, and the cost of braiding by large machines is too high and is only applicable to scenarios of mass production. In scenarios such as laboratories where there is a small demand for braided resistors, there is a need for a high-efficiency resistor wire braided frame structure without the use of large machines. Content of the Utility Model
[0005] The utility model provides a resistance wire braided frame mechanism, aiming to solve the problem mentioned in the above background art that the existing wire-wound resistors need to be manually braided or braided by large machines, the efficiency of manually braiding resistors is low, the cost of braiding by large machines is too high and is only applicable to scenarios of mass production, and in scenarios such as laboratories where there is a small demand for braided resistors, there is a need for a high-efficiency resistor wire braided frame structure without the use of large machines.
[0006] The utility model is realized as follows. A resistance wire braided frame mechanism includes a mounting plate, and is characterized in that: an installation frame is arranged above the mounting plate, the number of the installation frames is set to two, the two installation frames are respectively arranged on both sides of the top of the mounting plate, connecting plates are fixedly connected between the two installation frames and the mounting plate, two positioning wheels are rotatably arranged inside each of the two installation frames, a braiding structure is arranged on the top of the mounting plate, and the braiding structure is used for quickly braiding the resistance wire;
[0007] A fixing structure is further arranged on the outer periphery of the braiding structure, and the fixing structure is used for fixing the resistance wire.
[0008] Preferably, the braiding structure includes a limiting frame and a limiting component, the limiting frame is set to two groups, the number of each group of the limiting frames is set to multiple, and the two groups of the limiting frames are arranged in a staggered manner;
[0009] A pressing rod is slidably arranged in the limiting frame, and a guiding wheel is rotatably connected to one end of the top of the pressing rod;
[0010] The two pressing rods are respectively slidably arranged on both sides of the mounting plate. Then, the resistance wire is arranged between the two pressing rods. Then, the pressing rods in the two limiting frames are slid in sequence, so that the guiding wheel at the end of the pressing rod can squeeze and bend the resistance wire. After sliding the two pressing rods at one time, the resistance wire arranged in the middle of the two pressing rods can be quickly braided.
[0011] Preferably, the limiting component includes a connecting rod, a clamping groove and a moving plate. The connecting rod is L-shaped, and the number of connecting rods is the same as that of the pressing rods. The end parts of the plurality of connecting rods are respectively fixedly connected to the bottoms of the plurality of pressing rods. The bottoms of the plurality of connecting rods are fixedly connected with clamping blocks, and chamfers are arranged on the side walls of the plurality of clamping blocks;
[0012] The number of the clamping grooves is the same as that of the clamping blocks. The plurality of clamping grooves penetrate through the mounting plate, and the plurality of clamping grooves are respectively matched with the plurality of clamping blocks;
[0013] The moving plate is arranged at the bottom of the mounting plate. A threaded rod is threadedly connected to the middle of the moving plate. The top end of the threaded rod is rotatably connected to the mounting plate, and the bottom end of the threaded rod is fixedly connected with a knob. Two limiting rods are also arranged through the middle of the moving plate. The two limiting rods are both slidably connected to the moving plate. The top ends of the two limiting rods are fixedly connected to the mounting plate. An inserting rod is fixedly connected to the top of the moving plate. The number of the inserting rods is the same as that of the clamping grooves. The plurality of inserting rods are respectively matched with the plurality of clamping grooves;
[0014] When the two pressing rods move towards the middle line direction of the mounting plate, they will drive the connecting rods at the bottom to move synchronously. When the chamfer of the clamping block at the bottom of the connecting rod abuts against the mounting plate, the clamping block will move upward, and at the same time, the clamping block will drive the connecting rod to deform. When the clamping block moves to the position of the clamping groove, the connecting rod will reset and drive the clamping block to be clamped with the clamping groove, so that the pressing rod can be limited and fixed;
[0015] When it is necessary to unlock the fixed pressing rod, rotating the threaded rod can drive the moving plate connected with its thread to move along the axis direction of the threaded rod. When the moving plate moves upward, it can drive the plurality of inserting rods to move upward in the clamping grooves, and further can eject the plurality of clamping blocks out of the clamping grooves at the same time, and further can unlock the plurality of pressing rods at the same time.
[0016] Preferably, the fixing structure includes a fixing cylinder. The fixing cylinder is arranged above the mounting plate. The number of the fixing cylinders is two. The two fixing cylinders are respectively arranged on both sides of the mounting plate. Connecting pieces are fixedly connected between the two fixing cylinders and the mounting plate. Fixing bolts are threadedly connected to the tops of the two fixing cylinders;
[0017] After passing the resistance wire through two fixing cylinders and braiding it, the resistance wire in the two fixing cylinders can be fixed respectively through two fixing bolts, and then the fixing of the braided resistance wire can be completed.
[0018] Preferably, anti-slip grooves are provided on the outer periphery of the knob, and the number of the anti-slip grooves is set to be multiple, and the multiple anti-slip grooves are all distributed around the center of the knob;
[0019] By providing multiple anti-slip grooves on the outer periphery of the knob, the friction between the user's hand and the knob can be increased, and then it is convenient to rotate the knob.
[0020] Compared with the prior art, the beneficial effects of the present utility model are: a resistance wire braiding frame mechanism of the present utility model:
[0021] 1. By setting a braiding structure, the resistance wire can be conveniently and quickly braided on the surface of the device, which is beneficial to improving the resistance wire braiding efficiency of the device. At the same time, the device can also quickly remove the braided resistance wire, which is convenient for the repeated use of the device, and the length of the resistance wire braided by the device can be adjusted according to the required resistance, which is beneficial to improving the application range of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 is the first perspective three-dimensional view of the present utility model;
[0023] Figure 2 is the second perspective three-dimensional view of the present utility model;
[0024] Figure 3 is the schematic structural diagram of the specified structure of the present utility model;
[0025] Figure 4 is the schematic structural diagram of the resisting rod of the present utility model;
[0026] Figure 5 is of the present utility model Figure 2 enlarged view of the structure of part A.
[0027] In the figure:
[0028] 1. Mounting plate; 11. Mounting frame; 12. Connecting plate; 13. Positioning wheel;
[0029] 2. Braiding structure; 21. Limiting frame; 22. Limiting component; 23. Resisting rod; 24. Guide wheel;
[0030] 221. Connecting rod; 222. Card slot; 223. Moving plate; 224. Block; 225. Threaded rod; 226. Knob; 227. Limiting rod; 228. Plug rod;
[0031] 3. Fixed structure; 31. Fixed cylinder; 32. Connecting piece; 33. Fixed bolt;
[0032] 4. Anti-slip groove. Detailed implementation mode
[0033] The technical solution of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments.
[0034] Generally, the components of the embodiments of the present utility model described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present utility model provided in the drawings is not intended to limit the scope of the present utility model to be protected, but merely represents the selected embodiments of the present utility model.
[0035] Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
[0036] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0037] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0038] Please refer to Figures 1-5, the present utility model provides a technical solution: a resistance wire braiding frame mechanism, including a mounting plate 1, characterized in that: an installation frame 11 is provided above the mounting plate 1, the number of the installation frames 11 is set to two, and the two installation frames 11 are respectively arranged on both sides of the top of the mounting plate 1. Connecting plates 12 are fixedly connected between the two installation frames 11 and the mounting plate 1. Two positioning wheels 13 are rotatably arranged inside each of the two installation frames 11. A braiding structure 2 is arranged on the top of the mounting plate 1, and the braiding structure 2 is used for quickly braiding the resistance wire;
[0039] A fixing structure 3 is further arranged on the outer periphery of the braiding structure 2, and the fixing structure 3 is used for fixing the resistance wire.
[0040] Preferably, the braiding structure 2 includes a limiting frame 21 and a limiting component 22. The limiting frame 21 is provided in two groups, the number of the two groups of limiting frames 21 is set to be multiple, and the two groups of limiting frames 21 are arranged in a staggered manner;
[0041] A resisting rod 23 is slidably arranged in the limiting frame 21, and a guiding wheel 24 is rotatably connected to one end of the top of the resisting rod 23.
[0042] Preferably, the limiting component 22 includes a connecting rod 221, a clamping groove 222 and a moving plate 223. The connecting rod 221 is L-shaped, the number of the connecting rods 221 is the same as the number of the resisting rods 23, and the end parts of the multiple connecting rods 221 are respectively fixedly connected to the bottoms of the multiple resisting rods 23. Blocks 224 are fixedly connected to the bottoms of the multiple connecting rods 221, and chamfers are arranged on the side walls of the multiple blocks 224;
[0043] The number of the clamping grooves 222 is the same as the number of the blocks 224. The multiple clamping grooves 222 all penetrate through the mounting plate 1, and the multiple clamping grooves 222 respectively match the multiple blocks 224;
[0044] The moving plate 223 is arranged at the bottom of the mounting plate 1. A threaded rod 225 is threadedly connected to the middle of the moving plate 223. The top end of the threaded rod 225 is rotatably connected to the mounting plate 1, and the bottom end of the threaded rod 225 is fixedly connected to a knob 226. Two limiting rods 227 are also arranged through the middle of the moving plate 223. The two limiting rods 227 are both slidably connected to the moving plate 223, and the top ends of the two limiting rods 227 are both fixedly connected to the mounting plate 1. An inserting rod 228 is fixedly connected to the top of the moving plate 223. The number of the inserting rods 228 is the same as the number of the clamping grooves 222, and the multiple inserting rods 228 respectively match the multiple clamping grooves 222.
[0045] Preferably, the fixing structure 3 includes a fixing cylinder 31, which is arranged above the mounting plate 1. The number of the fixing cylinders 31 is two, and the two fixing cylinders 31 are respectively arranged on both sides of the mounting plate 1. Connecting pieces 32 are fixedly connected between the two fixing cylinders 31 and the mounting plate 1, and fixing bolts 33 are screwed on the tops of the two fixing cylinders 31.
[0046] Preferably, a plurality of anti-slip grooves 4 are formed on the outer periphery of the knob 226, and the plurality of anti-slip grooves 4 are distributed around the center of the knob 226.
[0047] The working principle and usage process of the present utility model are as follows:
[0048] In the initial state of the device, the two sets of abutting rods 23 are respectively arranged on both sides of the mounting plate 1. Then, the resistance wire to be woven is passed through the two fixing cylinders 31. Then, by rotating the fixing bolt 33 on the top of one of the fixing cylinders 31, the resistance wire in this fixing cylinder 31 can be fixed. Then, according to the required resistance, the abutting rods 23 in the plurality of limiting frames 21 are slid in sequence, so that the guide wheels 24 at the ends of the abutting rods 23 squeeze and bend the resistance wire, and the resistance wire can be bent and woven in sequence by the plurality of abutting rods 23;
[0049] When the abutting rod 23 moves towards the center line direction of the mounting plate 1, it will drive the connecting rod 221 at the bottom to move synchronously. When the chamfer of the clamping block 224 at the bottom of the connecting rod 221 abuts against the mounting plate 1, the clamping block 224 will move upward, and at the same time, the clamping block 224 will drive the connecting rod 221 to deform. When the clamping block 224 moves to the position of the clamping groove 222, the connecting rod 221 will reset and drive the clamping block 224 to be clamped with the clamping groove 222, so that the moved abutting rod 23 can be limited and fixed. Then, by rotating the fixing bolt 33 on the top of the other fixing cylinder 31, the resistance wire in this fixing cylinder 31 can be fixed, and thus the woven resistance wire can be fixed;
[0050] When it is necessary to remove the woven resistance wire, by rotating the threaded rod 225, the moving plate 223 connected to it by a thread can be driven to move along the axis direction of the threaded rod 225. When the moving plate 223 moves upward, it can drive a plurality of inserting rods 228 to move upward in the clamping groove 222, and thus a plurality of clamping blocks 224 can be ejected from the clamping groove 222 at the same time, and thus a plurality of abutting rods 23 can be unlocked at the same time. Then, by unlocking the two fixing cylinders 31, the woven resistance wire can be taken out and removed.
Claims
1. A resistance wire braided frame mechanism, comprising a mounting plate (1), characterized in that: Above the mounting plate (1), there is a mounting frame (11). The number of the mounting frames (11) is set to two, and the two mounting frames (11) are respectively arranged on both sides of the top of the mounting plate (1). A connecting plate (12) is fixedly connected between each of the two mounting frames (11) and the mounting plate (1). Two positioning wheels (13) are rotatably arranged inside each of the two mounting frames (11). A weaving structure (2) is arranged on the top of the mounting plate (1), and the weaving structure (2) is used for quickly weaving the resistance wire. A fixing structure (3) is further arranged on the outer periphery of the weaving structure (2), and the fixing structure (3) is used for fixing the resistance wire.
2. The wire resistance knitting frame mechanism according to claim 1, characterized in that: The weaving structure (2) includes a limiting frame (21) and a limiting component (22). The limiting frame (21) is set to two groups, the number of the two groups of limiting frames (21) is set to be multiple, and the two groups of limiting frames (21) are arranged in a staggered manner. A resisting rod (23) is slidably arranged in the limiting frame (21), and a guiding wheel (24) is rotatably connected to one end of the top of the resisting rod (23).
3. The resistance wire braiding frame mechanism according to claim 2, characterized in that: The limiting component (22) includes a connecting rod (221), a clamping groove (222), and a moving plate (223). The connecting rod (221) is L-shaped, the number of the connecting rods (221) is the same as that of the resisting rods (23), and the end parts of the multiple connecting rods (221) are respectively fixedly connected to the bottoms of the multiple resisting rods (23). A clamping block (224) is fixedly connected to the bottom of each of the multiple connecting rods (221), and chamfers are arranged on the side walls of the multiple clamping blocks (224). The number of the clamping grooves (222) is the same as that of the clamping blocks (224). The multiple clamping grooves (222) penetrate through the mounting plate (1) and are respectively matched with the multiple clamping blocks (224). The moving plate (223) is arranged at the bottom of the mounting plate (1). A threaded rod (225) is threadedly connected to the middle of the moving plate (223). The top end of the threaded rod (225) is rotatably connected to the mounting plate (1), and the bottom end of the threaded rod (225) is fixedly connected with a knob (226). Two limiting rods (227) also penetrate through the middle of the moving plate (223). The two limiting rods (227) are both slidably connected to the moving plate (223), and the top ends of the two limiting rods (227) are fixedly connected to the mounting plate (1). A plug rod (228) is fixedly connected to the top of the moving plate (223). The number of the plug rods (228) is the same as that of the clamping grooves (222), and the multiple plug rods (228) are respectively matched with the multiple clamping grooves (222).
4. The wire resistance knitting frame mechanism according to claim 1, characterized in that: The fixing structure (3) includes a fixing cylinder (31). The fixing cylinder (31) is arranged above the mounting plate (1). The number of the fixing cylinders (31) is set to two, and the two fixing cylinders (31) are respectively arranged on both sides of the mounting plate (1). A connecting piece (32) is fixedly connected between each of the two fixing cylinders (31) and the mounting plate (1). A fixing bolt (33) is threadedly connected to the top of each of the two fixing cylinders (31).
5. The wire resistance knitting frame mechanism according to claim 3, characterized in that: The outer periphery of the knob (226) is provided with anti-slip grooves (4), the number of the anti-slip grooves (4) is set to be multiple, and the multiple anti-slip grooves (4) are all distributed around the center of the knob (226).