Coil structure and inductor
The coil structure with integrated leads and protective shell addresses the issue of lead breakage by ensuring stable electrical connections, enhancing reliability and preventing connection failure.
Patent Information
- Application Number
- CN202421686434.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The pins of the inductor are easily damaged under external forces, resulting in failure of the electrical connection.
A coil structure is designed in which the cross-section of the pin has an interlaced radial dimension and is electrically connected to the outside world through the shell, which is electrically connected to the outside world, protecting the pins to ensure that the inductor is stable and reliable electrically connected to the outside world.
The cables are protected by the housing to avoid inductance failure caused by the damage to the cables, and ensure that the inductor works stably and reliably in the circuit.
Smart Images

Figure CN223108639U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of electrical components, and particularly to a coil structure and an inductor. Background Art
[0002] As is well known, during the assembly process of inductor components, it is necessary to connect the leads of the inductor to the outside of the inductor so that the inductor can be smoothly electrically connected to the circuit and operate. However, the leads extending outside the inductor are prone to damage under the action of external forces, resulting in the failure of the electrical connection between the inductor and the circuit. Summary of the Utility Model
[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. For this purpose, the utility model provides a coil structure that can slow down or avoid the problem of electrical connection failure caused by lead damage.
[0004] The utility model also provides an inductor having the above coil structure.
[0005] The coil structure according to the first aspect embodiment of the utility model includes: a winding body, leads, and a housing; the leads are formed at the end of the winding body, the leads can be electrically connected, and the winding body is electrically connected to the outside through the leads; in the same cross-section of the leads, at least two staggered radial dimensions are different; the housing is sleeved outside the winding body and the leads, the leads are in contact with the housing, and the housing can be electrically connected to the outside.
[0006] The coil structure according to the embodiment of the utility model has at least the following beneficial effects: the winding body is electrically connected to the housing through its leads, and the housing is electrically connected to the outside. Therefore, the inductor can be electrically connected to the circuit through its housing and perform circuit processing operations through the winding body, so as to smoothly complete the operation of the inductor in the circuit.
[0007] Since the leads are electrically connected to the housing inside the housing, and the inductor is electrically connected to the outside through the housing, the relatively fragile leads are protected inside the housing. Therefore, the inductor can be more stably and reliably electrically connected to the outside, and the problem of inductor failure caused by lead damage can be avoided.
[0008] According to some embodiments of the utility model, the leads are flat and long in shape and extend in a direction away from the winding body.
[0009] According to some embodiments of the utility model, the side of the lead has a contact surface that abuts against the inner wall of the housing.
[0010] According to some embodiments of the present utility model, the contact surface is a plane, and the contact surface fits against the inner wall of the housing.
[0011] According to some embodiments of the present utility model, the contact surface and the remaining side portions of the lead are in arc transition.
[0012] According to some embodiments of the present utility model, a conductive portion is provided on the side wall of the housing, and the conductive portion can electrically connect the inner and outer sides of the housing; the lead is in contact with the conductive portion.
[0013] According to some embodiments of the present utility model, there are two leads, which are respectively formed at both ends of the winding body, and both of the two leads are electrically connected to the housing.
[0014] According to some embodiments of the present utility model, there are two conductive portions, which are respectively located on both sides of the housing, and the leads and the conductive portions are in one-to-one contact with each other.
[0015] According to some embodiments of the present utility model, the conductive portion and the lead are fixedly connected to each other by magnetic attraction, adhesive or buckle.
[0016] The inductor according to the second aspect embodiment of the present utility model includes the coil structure according to the first aspect embodiment of the present utility model above.
[0017] The inductor according to the embodiment of the present utility model has at least the following beneficial effects: the winding body is electrically connected to the housing through its leads, and the housing is electrically connected to the outside. Therefore, the inductor can be electrically connected to the circuit through its housing and perform circuit processing operations through the winding body, so that the work of the inductor in the circuit can be successfully completed.
[0018] Since the lead is electrically connected to the housing inside the housing, and the inductor is electrically connected to the outside through the housing, the relatively fragile lead is protected inside the housing. Therefore, the inductor can be more stably and reliably electrically connected to the outside, and the problem of inductor failure caused by lead damage can be avoided.
[0019] The additional aspects and advantages of the present utility model will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present utility model. Description of the Drawings
[0020] The above and / or additional aspects and advantages of the present utility model will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, wherein:
[0021] Figure 1 is a schematic diagram of the coil structure according to the embodiment of the present utility model;
[0022] Figure 2 is Figure 1 a schematic diagram of the winding body of the shown coil structure;
[0023] Figure 3 is Figure 1 a schematic diagram of the lead of the shown coil structure.
[0024] Reference numerals: housing 100; conductive part 150; winding body 200; lead 250; contact surface 270; Detailed implementation manners
[0025] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation to the present utility model.
[0026] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as up, down, front, back, left, right, etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.
[0027] In the description of the present utility model, the meaning of several is one or more, the meaning of multiple is more than two, greater than, less than, exceeding, etc. are understood as not including the present number, and above, below, within, etc. are understood as including the present number. If there is a description of first and second, it is only for the purpose of distinguishing technical features and should not be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.
[0028] In the description of the present utility model, unless otherwise clearly defined, terms such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present utility model in combination with the specific content of the technical solution.
[0029] Refer to Figure 1, A coil structure includes: a winding body 200, leads 250, and a housing 100; the leads 250 are formed at the ends of the winding body 200, the leads 250 can be electrically connected, and the winding body 200 is electrically connected to the outside through the leads 250; within the same cross-section of the leads 250, there are at least two staggered radial directions with different radial dimensions; the housing 100 is sleeved outside the winding body 200 and the leads 250, the leads 250 are in contact with the housing 100, and the housing 100 can be electrically connected to the outside. The winding body 200 is electrically connected to the housing 100 through its leads 250, and the housing 100 is electrically connected to the outside. Therefore, the inductor can be electrically connected to the circuit through its housing 100 and perform circuit processing operations through the winding body 200, thus successfully completing the work of the inductor in the circuit. Since the leads 250 are electrically connected to the housing 100 within the housing 100 and the inductor is electrically connected to the outside through the housing 100, the relatively fragile leads 250 are protected within the housing 100. Therefore, the inductor can be more stably and reliably electrically connected to the outside, and the problem of inductor failure caused by damage to the leads 250 can be avoided.
[0030] In some embodiments, referring to Figure 3 , the leads 250 are flat and elongated in shape, and the leads 250 extend in a direction away from the winding body 200. The flat and elongated leads 250 can effectively increase the contact area 270 for contacting the housing 100. Therefore, the electrical connection effect between the winding body 200 and the housing 100 can be smoothly achieved through the leads 250, and further ensure that it can be smoothly connected to the circuit and operate.
[0031] It can be envisioned that the cross-sectional shape of the leads 250 can be rectangular or kidney-shaped, and the length dimension of the leads 250 is greater than its width dimension. The specific implementation can be adjusted according to actual needs and is not limited here.
[0032] In some embodiments, referring to Figure 3 , the side of the leads 250 has a contact surface 270, and the contact surface 270 abuts against the inner wall of the housing 100. The abutting effect between the contact surface 270 and the inner wall of the housing 100 can enable the leads 250 to smoothly contact and be electrically connected to the housing 100. Moreover, the contact surface 270 can also effectively increase the contact area 270 between the leads 250 and the housing 100, thereby further ensuring that the leads 250 can be smoothly electrically connected to the housing 100, facilitating the winding body 200 to be connected to the circuit and operate.
[0033] In some embodiments, referring to Figure 3, the contact surface 270 is a plane, and the contact surface 270 fits against the inner wall of the housing 100. The planar contact surface 270 can not only effectively increase the contact area between the pin and the housing 100, but also effectively improve the contact stability between the pin and the housing 100. Therefore, more stable contact and conduction operations can be carried out between the pin and the housing 100.
[0034] Specifically, the cross-sectional shape of the pin is rectangular, and the contact surface 270 is the widest plane among the outer sidewalls of the pin.
[0035] In some embodiments, referring to Figure 2 , the contact surface 270 and the remaining side portions of the pin 250 are in arc transition. The arc transition enables the pin and the housing 100 to reduce the stress concentration problem caused by each other through the arc transition when the pin and the housing 100 undergo relative shaking or crosstalk, thereby effectively slowing down or avoiding the loss between the pin 250 and the housing 100 during relative movement.
[0036] In some embodiments, referring to Figure 1 , a conductive portion 150 is provided on the sidewall of the housing 100, and the conductive portion 150 can electrically connect the inner and outer sides of the housing 100; the pin 250 is in contact with the conductive portion 150. The conductive portion 150 can electrically connect the inside and outside of the housing 100. Therefore, the housing 100 does not need to be made entirely conductive, and only through the conductive portion 150 for electrical connection can the effect of electrically connecting the inside and outside of the housing 100 be achieved, thereby effectively avoiding the problem of short circuit when other parts of the housing 100 come into contact with the winding body 200 or the pin 250.
[0037] Specifically, the conductive portion 150 is made of a conductive metal material, and the remaining parts of the housing 100 are made of an insulating material such as plastic.
[0038] In some embodiments, referring to Figure 2 , there are two pins 250 which are respectively formed at both ends of the winding body 200, and both pins 250 are electrically connected to the housing 100. The two pins 250 can be respectively used as the electrical positive and negative poles of the winding body 200 to be electrically connected to the housing 100, so that the winding body 200 of the inductor can be completely connected to the circuit and can smoothly operate in the circuit.
[0039] In some embodiments, referring to Figure 1, there are two conductive parts 150, which are respectively located on both sides of the housing 100, and the pins 250 and the conductive parts 150 are in one-to-one correspondence and are in contact with each other. Since the conductive parts 150 are located on both sides of the housing 100, the housing 100 can be electrically connected to the circuit through its two sides. Therefore, the electrical connection of the housing 100 can be made more orderly and the connection position can be easily distinguished, which is convenient for the use of the inductor.
[0040] In some embodiments, referring to Figure 1 , the conductive part 150 and the pin 250 are fixedly connected to each other by magnetic attraction, adhesive or snap. Connection methods such as magnetic attraction, adhesive or snap can effectively fix the conductive part 150 and the pin 250 to each other, thereby effectively improving the working stability of the pin 250, and further ensuring that the inductor can work smoothly and stably.
[0041] A second aspect of the present invention provides an embodiment of an inductor, including the above coil structure. The winding body 200 is electrically connected to the housing 100 through its pins 250, and the housing 100 is electrically connected to the outside. Therefore, the inductor can be electrically connected to the circuit through its housing 100 and perform circuit processing operations through the winding body 200, so as to successfully complete the work of the inductor in the circuit. Since the pins 250 are electrically connected to the housing 100 inside the housing 100, and the inductor is electrically connected to the outside through the housing 100, the relatively fragile pins 250 are protected inside the housing 100. Therefore, the inductor can be more stably and reliably electrically connected to the outside, and the problem of inductor failure caused by damage to the pins 250 can be avoided.
[0042] The technical features of the above embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered to be within the scope described in this specification.
[0043] The embodiments of the present invention have been described in detail above with reference to the drawings. However, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge scope of those of ordinary skill in the art.
Claims
1. A coil structure, characterized in that, Comprising: A winding body (200); Leads (250) formed at the ends of the winding body (200), the leads (250) being capable of electrical connection, and the winding body (200) being electrically connected to the outside through the leads (250); in the same cross-section of the leads (250), there are at least two staggered radial dimensions that are different in the radial direction; A housing (100) sleeved outside the winding body (200) and the leads (250), the leads (250) being in contact with the housing (100), and the housing (100) being capable of electrical connection to the outside.
2. The coil structure according to claim 1, wherein: The leads (250) are in a flat and long shape and extend in a direction away from the winding body (200).
3. The coil structure according to claim 2, wherein: The side of the leads (250) has a contact surface (270), and the contact surface (270) abuts against the inner wall of the housing (100).
4. The coil structure according to claim 3, wherein: The contact surface (270) is a plane, and the contact surface (270) fits against the inner wall of the housing (100).
5. The coil structure according to claim 4, wherein: The contact surface (270) and the rest of the side of the leads (250) have an arc transition.
6. The coil structure according to claim 1, wherein: The side wall of the housing (100) is provided with a conductive part (150), and the conductive part (150) can electrically connect the inside and outside of the housing (100); the leads (250) are in contact with the conductive part (150).
7. The coil structure according to claim 6, wherein: There are two leads (250) respectively formed at both ends of the winding body (200), and both of the two leads (250) are electrically connected to the housing (100).
8. The coil structure according to claim 7, wherein: There are two conductive parts (150) respectively located on both sides of the housing (100), and the leads (250) and the conductive parts (150) are in one-to-one abutting contact.
9. The coil structure according to claim 6, wherein: The conductive part (150) and the leads (250) are fixedly connected to each other by magnetic attraction, adhesive or snap connection.
10. An inductor, characterized in that, Including the coil structure according to any one of claims 1 to 9.