Capacitor core surface burr improvement structure

The use of a pressure member and thermal gun effectively addresses inefficient stub removal on capacitor cores by curling stubs into adherent black masses, enhancing surface quality without waste.

CN223108694UActive Publication Date: 2025-07-15FOSHAN SHUNDE CHUANGGE ELECTRONIC IND CO LTD
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Patent Information

Application Number
CN202422025704.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-07-15
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

In the prior art, the removal efficiency of the surface burrs of capacitor cores is low, and manual grinding method produces grinding waste, which has certain limitations.

Method used

The compactor is used to combine the compactor and the burr gun. The compactor compacts the capacitor core, and the burr heats it so that the burr curls into a charred ball and fits it on the surface of the capacitor core.

Benefits of technology

Effectively removes burrs on the surface of the capacitor core, avoids the generation of grinding waste, improves the removal efficiency and improves the surface quality of the capacitor core.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223108694U_ABST
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Abstract

The utility model belongs to the technical field of capacitors, and discloses a structure for improving burrs on the surface of a capacitor core, which comprises a mounting plate provided with at least one mounting groove for placing the capacitor core; the lifting mechanism comprises a lifting driving unit and a movable support, and the lifting driving unit drives the movable support to lift up and down in the longitudinal direction; the compaction part is arranged on the movable support, the compaction part is arranged above the mounting disc, and the compaction part ascends and descends up and down along with the movable support; and a burr gun. According to the utility model, the compacting piece and the burr gun are adopted to process the capacitor core, the compacting piece compacts the capacitor core, and the burr gun heats the capacitor core, so that burrs on the upper surface of the capacitor core can be curled up to form a burnt and black ball-shaped object; and due to the compaction of the compaction piece, the burnt and black lumps are attached to the upper surface of the capacitor core, so that burrs on the surface of the capacitor core are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of capacitors, in particular to a structure for improving burrs on the surface of a capacitor core. Background Art

[0002] During the production process of a capacitor core of a capacitor, burrs will be generated. Especially, the burrs on the surface of the capacitor core will cause damage to the outer shell or poor AC short-circuit grounding. At present, for the burrs on the surface of the capacitor core, manual grinding is generally used, and the efficiency of manual grinding is relatively low.

[0003] The patent document with the publication number CN216399193U discloses a device for removing gold-sprayed burrs. The device for removing gold-sprayed burrs uses a burr-removing mechanism to effectively grind the burrs at both ends of the core package. The centrifugal force generated by the rotation of the grinding drum enables the edge of the core package to rub in the rectangular small holes opened in the metal drum, thereby eliminating the excess sprayed metal. However, this technical solution still needs to adopt a grinding method, which generates grinding waste and has certain limitations. Summary of the Utility Model

[0004] In order to overcome at least one defect of the above-mentioned prior art, the utility model provides a structure for improving burrs on the surface of a capacitor core. A compaction member and a burr gun are used to process the capacitor core. The compaction member compacts the capacitor core, and the burr gun heats the capacitor core. Thus, the burrs on the upper surface of the capacitor core will curl into a charred mass, and due to the compaction of the compaction member, the charred mass adheres to the upper surface of the capacitor core, thereby improving the burrs on the surface of the capacitor core.

[0005] The technical solution adopted by the utility model to solve its problems is as follows:

[0006] A structure for improving burrs on the surface of a capacitor core includes:

[0007] A mounting plate, on which at least one mounting groove for placing a capacitor core is provided;

[0008] A lifting mechanism, which includes a lifting driving unit and a movable bracket, and the lifting driving unit drives the movable bracket to move up and down along the longitudinal direction;

[0009] A compaction member, which is arranged on the movable bracket and above the mounting plate, and the compaction member moves up and down with the movable bracket to compact the capacitor core;

[0010] A burr gun, which heats the capacitor core.

[0011] In a preferred embodiment, the burr gun is disposed on the movable bracket, and the burr gun moves up and down following the movable bracket;

[0012] When the compaction member abuts against the upper surface of the capacitor core, the burr gun blows hot air;

[0013] When the compaction member separates from the upper surface of the capacitor core, the burr gun stops blowing hot air.

[0014] In a preferred embodiment, the compaction member includes a rod body and a pressing block. The pressing block is disposed at the end of the rod body. The pressing block is in an overall shape of a horn with a smaller upper part and a larger lower part, and the pressing block has an inclined side surface;

[0015] The burr gun is inclinedly disposed, and the nozzle of the burr gun faces the inclined side surface of the pressing block.

[0016] In a preferred embodiment, the compaction member is fixedly connected, detachably connected or integrally formed with the movable bracket;

[0017] Adjusting screws are provided on the movable bracket, and the burr gun is detachably connected to the movable bracket through the adjusting screws.

[0018] In a preferred embodiment, the lifting mechanism is disposed beside the mounting plate, and the lifting drive unit is a cylinder.

[0019] In a preferred embodiment, a plurality of mounting grooves for placing capacitor cores are provided on the mounting plate, and the plurality of mounting grooves are arranged at intervals circumferentially along the surface of the mounting plate.

[0020] In a preferred embodiment, the capacitor core surface burr improvement structure further includes a rotation drive unit. The rotation drive unit is disposed at the central position of the bottom of the mounting plate, and the rotation drive unit drives the mounting plate to rotate.

[0021] In a preferred embodiment, the capacitor core surface burr improvement structure further includes a conveying mechanism. The conveying mechanism is disposed beside the mounting plate, and an opening is provided at the side of the mounting groove;

[0022] When the output end of the conveying mechanism is aligned with the opening of the mounting groove, the conveying mechanism conveys the capacitor core it conveys into the corresponding mounting groove.

[0023] In a preferred embodiment, the rotation drive unit is a motor.

[0024] In a preferred embodiment, the capacitor core surface burr improvement structure further includes a control component. The lifting drive unit, the rotation drive unit and the burr gun are all electrically connected to the control component.

[0025] In summary, the present utility model has the following technical effects: The present utility model uses a compaction member and a burr gun to process the capacitor core. The compaction member compacts the capacitor core, and the burr gun heats the capacitor core. As a result, the burrs on the upper surface of the capacitor core will curl into a charred mass, and due to the compaction of the compaction member, the charred mass adheres to the upper surface of the capacitor core, thereby improving the surface burrs of the capacitor core. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is a schematic structural diagram of the first perspective of an embodiment of the present utility model;

[0027] Figure 2 is a schematic structural diagram of the second perspective of an embodiment of the present utility model.

[0028] Figure 3 is a schematic structural diagram of the capacitor core of the present utility model.

[0029] Among them, the meanings of the reference numerals are as follows:

[0030] 10. mounting plate, 20. capacitor core, 201. upper surface, 30. mounting groove, 40. lifting mechanism, 401. lifting drive unit, 402. movable bracket, 50. compaction member, 501. rod body, 502. pressing block, 503. inclined side, 60. burr gun, 70. nozzle, 80. adjusting screw, 90. conveying mechanism. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0031] For better understanding and implementation, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.

[0032] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs. The terms used in the description of the present utility model herein are only for the purpose of describing specific embodiments, and are not intended to limit the present utility model.

[0034] Refer to Figures 1 - 3, the present utility model discloses a structure for improving burrs on the surface of a capacitor core, including: a mounting plate 10, on which there are provided at least one mounting groove 30 for placing the capacitor core 20; a lifting mechanism 40, which includes a lifting driving unit 401 and a movable bracket 402, and the lifting driving unit 401 drives the movable bracket 402 to move up and down along the longitudinal direction; a compaction member 50, which is arranged on the movable bracket 402 and is located above the mounting plate 10, and the compaction member 50 moves up and down following the movable bracket 402 to compact the capacitor core 20; a burr gun 60, which blows hot air onto the capacitor core 20.

[0035] The present utility model uses the compaction member 50 and the burr gun 60 to process the capacitor core 20. The compaction member 50 compacts the capacitor core 20, and the burr gun 60 heats the capacitor core 20. As a result, the burrs on the upper surface 201 of the capacitor core 20 will curl into charred lumps, and due to the compaction of the compaction member 50, the charred lumps adhere to the upper surface 201 of the capacitor core 20, thereby improving the surface burrs of the capacitor core 20.

[0036] In an embodiment of the present utility model, the burr gun 60 is arranged on the movable bracket 402 and moves up and down following the movable bracket 402; when the compaction member 50 abuts against the upper surface 201 of the capacitor core 20, the burr gun 60 blows hot air; when the compaction member 50 separates from the upper surface 201 of the capacitor core 20, the burr gun 60 stops blowing hot air; in this way, while the compaction member 50 compacts the upper surface 201 of the capacitor core, it heats the upper surface 201 of the capacitor core 20, and the burr gun 60 blows hot air intermittently, preventing the capacitor core 20 from being burned out due to long-term heating and avoiding defective products caused by heating.

[0037] Specifically, the burr gun 60 includes a blower and a heating component, and the heating component heats the air blown by the blower to obtain hot air, and the temperature of the hot air is such that the burrs on the upper surface 201 of the capacitor core 20 can shrink.

[0038] In an embodiment of the present utility model, the compaction member 50 includes a rod body 501 and a pressing block 502. The pressing block 502 is arranged at the end of the rod body 501. The pressing block 502 is in the shape of a horn with a smaller upper part and a larger lower part, and the pressing block 502 has an inclined side surface 503; the burr gun 60 is inclinedly arranged, and the nozzle 70 of the burr gun 60 faces the inclined side surface 503 of the pressing block 502.

[0039] It should be noted that the compaction block 502 with a smaller upper part and a larger lower part has a larger compaction surface, thereby increasing the contact area between the compaction block 502 and the capacitor core 20; and the compaction block 502 has an inclined side surface 503, and the inclination angle of the inclined side surface 503 is 120° - 175°. The inclination angle of the inclined side surface 503 is adapted to the setting angle of the burr gun 60. The side surface of the compaction block 502 receives as much hot air ejected from the nozzle 70 of the burr gun 60 as possible, improving the heating efficiency of the compaction block 502. After the compaction block 502 is heated, the heat is transferred to the upper surface 201 of the capacitor core 20; of course, the hot air ejected from the burr gun 60 heats the entire capacitor core 20, that is, the burrs on the surface of the capacitor core 20 shrink to a certain extent after being heated.

[0040] In the embodiment of the present invention, the compaction member 50 is fixedly connected, detachably connected or integrally formed with the movable bracket 402; an adjusting screw 80 is provided on the movable bracket 402, and the burr gun 60 is detachably connected to the movable bracket 402 through the adjusting screw 80.

[0041] Specifically, for the burr gun 60, when the angle of the burr gun 60 needs to be adjusted, loosen the adjusting screw 80, rotate the burr gun 60 to a suitable position, and then lock the adjusting screw 80 to complete the angle adjustment of the burr gun 60.

[0042] In the embodiment of the present invention, the lifting mechanism 40 is arranged beside the mounting plate 10, and the lifting driving unit 401 is a cylinder.

[0043] In the embodiment of the present invention, a plurality of mounting grooves 30 for placing the capacitor cores 20 are provided on the mounting plate 10, and the plurality of mounting grooves 30 are arranged at intervals in the circumferential direction of the disk surface of the mounting plate 10.

[0044] In the embodiment of the present invention, the surface burr improvement structure of the capacitor core 20 further includes a rotation driving unit (not shown in the drawings), and the rotation driving unit is arranged at the central position of the bottom of the mounting plate 10 to drive the mounting plate 10 to rotate.

[0045] Specifically, each mounting groove 30 can place the capacitor core 20, and the rotation driving unit drives the mounting plate 10 to rotate so that the capacitor core 20 in the mounting groove 30 rotates to the position directly below the compaction member 50 for surface burr treatment.

[0046] In the embodiment of the present invention, the surface burr improvement structure of the capacitor core 20 further includes a conveying mechanism 90, the conveying mechanism 90 is arranged beside the mounting plate 10, and an opening is provided on the side of the mounting groove 30; when the output end of the conveying mechanism 90 is aligned with the opening of the mounting groove 30, the conveying mechanism 90 conveys the capacitor core 20 it conveys into the corresponding mounting groove 30.

[0047] Specifically, the conveying mechanism 90 can use a conveyor belt to convey the capacitor core 20.

[0048] In the embodiment of the present utility model, the rotation driving unit is a motor.

[0049] In the embodiment of the present utility model, the surface burr improvement structure of the capacitor core 20 further includes a control component (not shown in the drawings), and the lifting driving unit 401, the rotation driving unit, and the burr gun 60 are all electrically connected to the control component.

[0050] It should be noted that the opening and closing of the lifting driving unit 401, the opening and closing of the rotation driving unit, and the opening and closing of the switch of the burr gun 60 can be controlled through the control component.

[0051] In this way, the switch of the lifting driving unit 401 and the switch of the burr gun 60 can be linked. After the output end of the lifting driving unit 401 descends a predetermined stroke, the switch of the burr gun 60 is turned on. When the output end of the lifting driving unit 401 rises, the switch of the burr gun 60 is turned off, so as to achieve: when the compaction member 50 abuts against the upper surface 201 of the capacitor core 20, the burr gun 60 blows hot air; when the compaction member 50 separates from the upper surface 201 of the capacitor core 20, the burr gun 60 stops blowing hot air.

[0052] Of course, the switches of the lifting driving unit 401, the rotation driving unit, and the burr gun 60 can also be manually turned on and off to achieve: when the compaction member 50 abuts against the upper surface 201 of the capacitor core 20, the burr gun 60 blows hot air; when the compaction member 50 separates from the upper surface 201 of the capacitor core 20, the burr gun 60 stops blowing hot air.

[0053] Specifically, the rotation driving unit drives the mounting disk 10 to rotate a predetermined angle, so that the opening of the mounting groove 30 faces the output end of the conveying mechanism 90, and the conveying mechanism 90 conveys the capacitor core 20 to be processed into the corresponding mounting groove 30; the rotation driving unit continues to drive the mounting disk 10 to rotate a predetermined angle, so that the capacitor core 20 to be processed rotates with the mounting disk 10 to directly below the compaction member 50; the lifting driving unit 401 drives the movable bracket 402 to descend to a predetermined stroke. When the compaction member 50 abuts against the upper surface 201 of the capacitor core 20, the burr gun 60 blows hot air, so that the surface burr treatment of the capacitor core 20 to be processed is completed.

[0054] The technical means disclosed in the solution of the present utility model are not limited to the technical means disclosed in the above embodiments, but also include technical solutions composed of any combination of the above technical features. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the principle of the present utility model, several improvements and refinements can be made, and these improvements and refinements are also regarded as the protection scope of the present utility model.

Claims

1. A burr improvement structure on the surface of a capacitor core, characterized in that, Comprising: An installation disk, on which at least one installation groove for placing a capacitor core is provided; A lifting mechanism, which includes a lifting drive unit and a movable bracket, and the lifting drive unit drives the movable bracket to move up and down along the longitudinal direction; A compaction member, which is arranged on the movable bracket and above the installation disk, and the compaction member moves up and down following the movable bracket to compact the capacitor core; A burr gun, which heats the capacitor core.

2. The surface burr improvement structure of the capacitor core according to claim 1, characterized in that: The burr gun is arranged on the movable bracket and moves up and down following the movable bracket; When the compaction member abuts against the upper surface of the capacitor core, the burr gun blows hot air; When the compaction member separates from the upper surface of the capacitor core, the burr gun stops blowing hot air.

3. The surface burr improvement structure of the capacitor core according to claim 1, wherein: The compaction member includes a rod body and a pressing block, the pressing block is arranged at the end of the rod body, the pressing block is in an overall shape of a horn with a smaller upper part and a larger lower part, and the pressing block has an inclined side surface; The burr gun is inclinedly arranged, and the nozzle of the burr gun faces the inclined side surface of the pressing block.

4. The burr improvement structure on the surface of the capacitor core according to claim 1, characterized in that: The compaction member is fixedly connected, detachably connected or integrally formed with the movable bracket; An adjusting screw is arranged on the movable bracket, and the burr gun is detachably connected to the movable bracket through the adjusting screw.

5. The burr improvement structure on the surface of the capacitor core according to any one of claims 1-4, characterized in that: The lifting mechanism is arranged beside the installation disk, and the lifting drive unit is a cylinder.

6. The burr improvement structure on the surface of the capacitor core according to any one of claims 1-4, characterized in that: A plurality of installation grooves for placing the capacitor cores are provided on the installation disk, and the plurality of installation grooves are arranged at intervals circumferentially along the disk surface of the installation disk.

7. The burr improvement structure on the surface of the capacitor core according to claim 6, characterized in that: It further includes a rotation drive unit, which is arranged at the central position of the bottom of the installation disk, and the rotation drive unit drives the installation disk to rotate.

8. The burr improvement structure on the surface of the capacitor core according to claim 7, characterized in that: It further includes a conveying mechanism, which is arranged beside the installation disk, and an opening is provided on the side of the installation groove; When the output end of the conveying mechanism is aligned with the opening of the installation groove, the conveying mechanism conveys the capacitor core it conveys into the corresponding installation groove.

9. The burr improvement structure on the surface of the capacitor core according to claim 7, wherein: The rotation drive unit is a motor.

10. The burr improvement structure on the surface of the capacitor core according to claim 7, characterized in that: It further includes a control component, and the switches of the lifting drive unit, the rotation drive unit and the burr gun are all electrically connected to the control component.

Citation Information

Patent Citations

  • Metal spraying burr removing device

    CN216399193U