Connector capable of preventing condensation

The connector design with a TPA and protrusions addresses condensation issues by sealing the contact zones, enhancing connector reliability and preventing corrosion.

CN223109320UActive Publication Date: 2025-07-15DONGGUAN SIWEB CONNECTORS
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Patent Information

Application Number
CN202421996820.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-07-15
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The terminals of the connector are prone to condense when contacting the conductive area, resulting in increased corrosion and degradation of performance.

Method used

The TPA structure is introduced into the connector, and the convex ribs are arranged on the TPA in close contact with the FFC wire to form a closed connection to prevent the accumulation of condensation.

Benefits of technology

Improve the sealing of the contact conductive area of the terminal, prevent the accumulation of condensation, and avoid the intensification of connector corrosion and degradation of performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wire connectors, in particular to an anti-condensation connector, which comprises a plate end and a wire end, and is characterized in that a terminal in the plate end is used for being connected with an FFC wire, the terminal is fixed on one side of a first shell part, and a plugging port for plugging in or pulling out the FFC wire is formed on the other side of the first shell part; the wire end comprises a second shell part and a TPA, the second shell part guides the FFC wire to the terminal of the board end, and the TPA fixes the FFC wire and the second shell part; at least one convex rib is further arranged on the TPA, when the FFC wire rod is inserted into the second shell part, the TPA is in close contact with the lower surface of the FFC wire rod through the convex rib, and the upper surface of the FFC wire rod is in closed connection with the second shell part, so that the sealing performance of the contact conductive area of the terminal can be improved, condensation accumulation is prevented, and further corrosion aggravation and performance reduction of the contact conductive area of the connector are prevented.
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Description

Technical Field

[0001] This application relates to the technical field of wire connectors, and particularly relates to a connector that can prevent condensation. Background Art

[0002] TPA. In a connector, TPA is the abbreviation of Terminal Position Assurance. In the field of connectors, TPA is mainly used to fix the terminal position, ensure that the terminals are reliably fixed inside the connector, and thus improve the overall performance and reliability of the connector.

[0003] FFC, whose full name is Flexible Flat Cable, is also known as Flexible Printed Circuit or Flexible Cable Assembly. It is a cable product with high flexibility, high reliability and foldable and bendable performance. It is usually made of insulating substrate and conductive copper foil or gold-plated copper foil. Through the lamination process, the copper foil is tightly bonded to the substrate, and the required circuit pattern is etched on the copper foil.

[0004] Generally, a connector includes a board end, a wire end and FFC wire. Among them, the terminals at the board end are used for electrical connection with the FFC wire. Since the connector needs to perform plugging and unplugging operations with the FFC wire, the terminals are exposed to the atmosphere. When the surrounding environment has a high humidity, if the surface temperature of the contact conductive area of the terminal is lower than the dew point temperature of the surrounding air, water vapor will condense into water droplets on the surface of the connector, forming condensation. Long-term accumulation of condensation will cause the corrosion of the contact conductive area of the connector to intensify and the performance to decline.

[0005] Therefore, finding a suitable connector structure is a technical problem that needs to be solved urgently by those skilled in the art. Summary of the Utility Model

[0006] Based on this, it is necessary to propose a connector that can prevent condensation to solve the problem that the contact conductive area of the terminal in the prior art is prone to form condensation.

[0007] This application provides a connector that can prevent condensation, including:

[0008] A board end, the board end includes terminals connected to the FFC wire and a first housing part for fixing the terminals. The terminals are fixed on one side of the first housing part and form a plugging and unplugging port on the other side of the first housing part for the FFC wire to be inserted or pulled out;

[0009] A wire end, the wire end includes a second housing part and TPA. The second housing part guides the FFC wire to the terminals at the board end, and the TPA fixes the FFC wire to the second housing part;

[0010] At least one rib is further provided on the TPA. When the FFC wire is inserted into the second housing part, the TPA is in close contact with the lower surface of the FFC wire through the rib and hermetically connects the upper surface of the FFC wire to the second housing part.

[0011] In one implementation, the TPA includes a long support part adapted to the width of the FFC wire, a first limiting end and a second limiting end for limiting the FFC wire from moving left and right. The TPA is provided with a first rib and a second rib. The arrangement directions of the first rib and the second rib are consistent with the long side direction of the long support part. The first rib and the second rib are arranged on the same straight line, and there is a clearance for avoiding the block of the second housing part between the first rib and the second rib.

[0012] In one implementation, the first rib is the same as the second rib.

[0013] In one implementation, the first rib and the second rib are integrally formed with the TPA.

[0014] In one implementation, the first rib and the second rib are provided with a roughened surface, which is formed by polishing the first rib and the second rib.

[0015] In one implementation, the TPA is disposed below the second housing part, and a closed groove or a closed gasket is provided at the relative position of the second housing part above the TPA.

[0016] In one implementation, the TPA is provided with a rib, and an elastic soft plate is provided at the middle position of the rib. The elastic soft plate can be pressed down by the block when the FFC wire is inserted into the second housing part and restored to its position after passing through the block.

[0017] In one implementation, the elastic soft plate is a silica gel sheet or a rubber sheet provided on the rib.

[0018] In one implementation, a plurality of elastic soft plates are provided on the rib to avoid a plurality of blocks of the second housing part.

[0019] In one implementation, the TPA includes a long support part adapted to the width of the FFC wire, a first limiting end and a second limiting end for limiting the FFC wire from moving left and right. The TPA is provided with a first rib and a second rib. The first rib and the second rib are arranged in sequence along the insertion direction of the FFC wire to form a multiple closed structure.

[0020] According to the technical solution provided by the present application, the achievable technical effects are as follows: The terminals in the board end are used to connect with the FFC wire. The terminals are fixed on one side of the first housing part and form an insertion and extraction port on the other side of the first housing part for the FFC wire to be inserted or pulled out; the wire end includes a second housing part and a TPA. The second housing part guides the FFC wire to the terminals at the board end, and the TPA fixes the FFC wire to the second housing part; at least one rib is provided on the TPA. When the FFC wire is inserted into the second housing part, the TPA is in close contact with the lower surface of the FFC wire through the rib and hermetically connects the upper surface of the FFC wire to the second housing part, which can improve the sealing of the contact conductive area of the terminals, prevent the accumulation of condensation, and further prevent the corrosion of the contact conductive area of the connector from intensifying and the performance from degrading. Description of the Drawings

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0022] Figure 1 Schematic diagram of a connector capable of preventing condensation in one embodiment;

[0023] Figure 2 Schematic diagram of the structure of the TPA in one embodiment;

[0024] Figure 3 Overall schematic diagram of a connector capable of preventing condensation in one embodiment;

[0025] Reference numerals:

[0026] 10. First housing part; 20. Terminal; 30. FFC wire; 31. First avoidance part; 32. Second avoidance part; 40. Second housing part; 50. TPA; 51. Rib; 511. First rib; 512. Second rib; 53. Long support part; 54. First limiting end; 55. Second limiting end. Detailed Embodiments

[0027] In order to enable those skilled in the art to better understand the technical solutions in the present application, the following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope protected by the present application.

[0028] Generally, a connector includes a board end, a wire end, and an FFC wire. The terminals at the board end are used for electrical connection with the FFC wire. Since the connector needs to be plugged and unplugged with the FFC wire, the terminals are exposed to the atmosphere. When the surrounding environment has a high humidity, if the surface temperature of the contact conductive area of the terminal is lower than the dew point temperature of the surrounding air, water vapor will condense into water droplets on the surface of the connector, forming condensation. Long-term accumulation of condensation will cause the corrosion of the contact conductive area of the connector to intensify and the performance to decline.

[0029] Refer to Figure 1 、 Figure 2 、 Figure 3 As shown in the figures, in one of the embodiments, the present application provides a connector that can prevent condensation, including:

[0030] A board end, the board end includes terminals 20 connected to the FFC wire 30 and a first housing part 10 for fixing the terminals 20. The terminals 20 are fixed on one side of the first housing part 10 and form a plugging port on the other side of the first housing part 10 for the FFC wire 30 to be inserted or pulled out.

[0031] A wire end, the wire end includes a second housing part 40 and a TPA 50. The second housing part 40 guides the FFC wire 30 to the terminals 20 at the board end, and the TPA 50 fixes the FFC wire 30 to the second housing part 40.

[0032] At least one rib 51 is further provided on the TPA 50. When the FFC wire 30 is inserted into the second housing part 40, the TPA 50 is in close contact with the lower surface of the FFC wire 30 through the rib 51 and hermetically connects the upper surface of the FFC wire 30 to the second housing part 40.

[0033] It should be noted that the terminals 20 are fixedly connected to the first housing part 10. The FFC wire 30 passes through the second housing part 40 and extends to the terminals 20 and then contacts the terminals 20. The FFC wire 30 is connected to the second housing part 40 through the TPA 50, and the first housing part 10 is snap-connected to the second housing part 40.

[0034] According to a connector capable of preventing condensation provided by this embodiment, the terminal 20 in the board end is used to connect with the FFC wire 30. The terminal 20 is fixed on one side of the first housing part 10 and forms an insertion and extraction port on the other side of the first housing part 10 for the FFC wire 30 to be inserted or pulled out; the wire end includes a second housing part 40 and a TPA 50. The second housing part 40 guides the FFC wire 30 to the terminal 20 at the board end, and the TPA 50 fixes the FFC wire 30 to the second housing part 40; at least one rib 51 is further provided on the TPA 50. When the FFC wire 30 is inserted into the second housing part 40, the TPA 50 is in close contact with the lower surface of the FFC wire 30 through the rib 51 and hermetically connects the upper surface of the FFC wire 30 to the second housing part 40, which can improve the sealing performance of the contact conductive area of the terminal 20, prevent the accumulation of condensation, and further prevent the corrosion aggravation and performance degradation of the contact conductive area of the connector.

[0035] In one embodiment, the TPA 50 includes a long support part 53 adapted to the width of the FFC wire 30, a first limiting end 54 and a second limiting end 55 that limit the FFC wire 30 from moving left and right. The first rib 511 and the second rib 512 are provided on the TPA 50. The arrangement directions of the first rib 511 and the second rib 512 are the same as the long side direction of the long support part 53. The first rib 511 and the second rib 512 are arranged on the same straight line, and there is an avoidance gap for avoiding the block of the second housing part 40 of the wire end between the first rib 511 and the second rib 512.

[0036] Specifically, a first avoidance part 31 adapted to the first limiting end 54 is provided on the FFC wire 30. A second avoidance part 32 adapted to the second limiting end 55 is further provided on the FFC wire 30. A third avoidance part for the block of the second housing part 40 is provided on the FFC wire 30. The FFC wire 30 is placed on the long support part 53. The lower part of the FFC wire 30 abuts against the first rib 511 and the second rib 512. The FFC wire 30 is fixed to the TPA 50 through the first limiting part and the second limiting part, which is convenient for the movement of the TPA 50 and can make the connection between the FFC wire 30 and the terminal 20 more stable.

[0037] In one embodiment, the first rib 511 is the same as the second rib 512.

[0038] Specifically, the first rib 511 and the second rib 512 have the same length and the same degree of protrusion.

[0039] In one embodiment, the first rib 511 and the second rib 512 are integrally formed with the TPA 50.

[0040] In one embodiment, the first rib 511 and the second rib 512 are provided with a hairy surface, which is formed by polishing the first rib 511 and the second rib 512.

[0041] Specifically, the hairy surface is provided to make the FFC wire 30 contact the second housing part 40 more tightly, so as to form a sealed space and have a better anti-condensation effect.

[0042] In one embodiment, the TPA 50 is disposed below the second housing part 40, and a closed groove or a closed gasket is provided at a relative position above the TPA 50 on the second housing part 40.

[0043] Specifically, tooth-shaped protrusions are respectively provided at both ends of the TPA 50, and the second housing part 40 is provided with a limiting part adapted to the tooth-shaped protrusions, so that the TPA 50 is disposed below the second housing part 40 and the TPA 50 and the second housing part 40 are fixedly connected by the adaptation of the tooth-shaped protrusions and the limiting part, and then the FFC wire 30 is pressed upward.

[0044] In one embodiment, a rib 51 is provided on the TPA 50, and an elastic soft plate is provided at a middle position of the rib 51. The elastic soft plate can be pressed down by the block when the FFC wire 30 is inserted into the second housing part 40 and resumes its position after passing through the block.

[0045] In one embodiment, the elastic soft plate is a silicone sheet or a rubber sheet provided on the rib 51.

[0046] In one embodiment, a plurality of elastic soft plates are provided on the rib 51 to avoid the blocks of the plurality of second housing parts 40.

[0047] Specifically, it can make the connection between the FFC wire 30 and the second housing part 40 tighter, and the anti-condensation effect is better.

[0048] In one embodiment, the TPA 50 includes a long support part 53 adapted to the width of the FFC wire 30, a first limiting end 54 and a second limiting end 55 that limit the FFC wire 30 from moving left and right. First ribs 511 and second ribs 512 are provided on the TPA 50, and the first ribs 511 and the second ribs 512 are arranged in sequence along the insertion direction of the FFC wire 30 to form a multi-layer closed structure.

[0049] Specifically, it can make the connection between the FFC wire 30 and the second housing part 40 closer, resulting in a better anti-condensation effect. It should be noted that when an element is referred to as "fixed to" or "disposed on" another component, it can be directly on the other component or indirectly disposed on the other component; when a component is referred to as "connected to" another component, it can be directly connected to the other component or indirectly connected to the other component.

[0050] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, the meanings of "a plurality" and "several" are two or more, unless otherwise specifically defined.

[0051] It should be noted that the structures, proportions, sizes, etc. shown in the drawings of this specification are only used to cooperate with the content disclosed in the specification for those skilled in this technology to understand and read, and are not used to limit the limiting conditions under which the present application can be implemented. Therefore, they do not have technical essential significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size, without affecting the effects that the present application can produce and the purposes that can be achieved, should still fall within the scope that the technical content disclosed in the present application can cover.

[0052] The technical features of the above embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as within the scope described in this specification.

[0053] The above-described embodiments only represent several implementation manners of the present application. Their descriptions are relatively specific and detailed, but they should not be construed as limiting the patent scope of the present application. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present application, several modifications and improvements can still be made, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application should be subject to the appended claims.

Claims

1. An anti-condensation connector, characterized in that, include: A board end, the board end comprising a terminal connected to the FFC wire and a first housing portion for fixing the terminal, the terminal being fixed on one side of the first housing portion and forming an insertion and extraction port for inserting or removing the FFC wire on the other side of the first housing portion; A wire end, the wire end comprising a second housing portion and a TPA, the second housing portion guides the FFC wire to a terminal at the board end, and the TPA fixes the FFC wire to the second housing portion; The TPA is also provided with at least one convex rib. When the FFC wire is inserted into the second shell part, the TPA is in close contact with the lower surface of the FFC wire through the convex rib and the upper surface of the FFC wire is closed and connected with the second shell part.

2. The dew-proof connector according to claim 1, wherein The TPA includes a long supporting portion adapted to the width of the FFC wire and a first limiting end and a second limiting end that limit the FFC wire from moving left and right. The TPA is provided with a first convex rib and a second convex rib. The arrangement direction of the first convex rib and the second convex rib is consistent with the long side direction of the long supporting portion. The first convex rib and the second convex rib are arranged on the same straight line. There is an avoidance gap between the first convex rib and the second convex rib to avoid the block of the second shell part of the wire end.

3. The dew-proof connector according to claim 2, wherein The first rib is identical to the second rib.

4. The dew-condensation-proof connector according to claim 2, wherein The first convex rib and the second convex rib are integrally formed with the TPA.

5. The connector capable of preventing condensation according to claim 2, characterized in that, The first convex rib and the second convex rib are provided with a rough surface portion, and the rough surface portion is formed by grinding the first convex rib and the second convex rib.

6. The dew-condensation-proof connector according to claim 2, characterized in that The TPA is disposed below the second housing portion, and the second housing portion is provided with a closing groove or a closing pad at a position opposite to the top of the TPA.

7. The dew-proof connector according to claim 1, characterized in that, The TPA is provided with a convex rib, and an elastic soft plate is provided in the middle of the convex rib. When the FFC wire is inserted into the second housing part, the elastic soft plate can be pressed down by the block and restore its position after passing through the block.

8. The condensation-proof connector according to claim 7, characterized in that, The elastic soft plate is a silicone sheet or a rubber sheet arranged on the convex rib.

9. The dew-proof connector according to claim 7, wherein, The convex rib is provided with a plurality of elastic soft plates and a clamping block for avoiding a plurality of second shell parts.

10. The dew-proof connector according to claim 1, characterized in that, The TPA includes a long support portion adapted to the width of the FFC wire and a first limiting end and a second limiting end that limit the FFC wire from moving left and right. The TPA is provided with a first convex rib and a second convex rib, which are arranged sequentially along the insertion direction of the FFC wire to form a multiple closed structure.