Acquisition terminal type wave soldering jig
The wave soldering fixture addresses structural deformation and wear issues by distributing stress and incorporating a protective structure, improving soldering quality and durability.
Patent Information
- Application Number
- CN202520730808.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2035-04-17
AI Technical Summary
Existing acquisition terminal wave welding fixtures are prone to wear and deformation due to friction and thermal stress of rail chain claws in high temperature environments, which affects welding quality and production efficiency.
A terminal-type wave soldering fixture is designed, including a fixture body and a contact piece. The contact piece is connected to the transmission surface, the strength is not less than that of the fixture body, it has an R chamfer and a sealing coating, a heat dissipation piece and a protective block are provided, the contact piece is a metal structure, and it is in contact with the track chain claws to disperse stress.
Effectively disperse heat and friction stress, prevent wear and deformation of the fixture, improve welding accuracy and efficiency, extend service life, and reduce maintenance costs.
Smart Images

Figure CN223110281U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tooling fixtures, and particularly relates to a wave soldering fixture for a collection terminal type. Background Art
[0002] In the wave soldering process, the PCB board needs to be infiltrated by high-temperature solder (usually 260 - 300 °C) to achieve reliable connection between the component pins and the pads. As an important tool for supporting and protecting the PCB board, in order to ensure the welding quality, the wave soldering fixture not only needs to have good high-temperature resistance, but also needs to maintain structural stability in the high-temperature environment to prevent the PCB board from deforming or having poor soldering.
[0003] In the prior art, the wave soldering fixture in the PCBA production section of collection terminal type products is long-term exposed to the high-temperature environment. Affected by thermal stress, it is easy to cause material fatigue and structural deformation of the fixture. Especially at the part where the fixture contacts the track chain claw, due to the mechanical friction force exerted by the chain claw on the fixture during the transmission process, frequent friction with the bottom of the fixture, and the dual action of the high-temperature environment, the bottom of the fixture is prone to wear, deformation or even fracture. This will not only reduce the durability of the fixture, but also cause the support flatness of the PCB board to decline, and then lead to problems such as poor soldering, such as virtual soldering, bridging or solder joint offset, and even cause PCB positioning offset. In addition, the deformation of the fixture will increase the residue of the flux on the surface of the fixture, further affecting the welding quality and production efficiency.
[0004] Therefore, it is urgently needed to design a wave soldering fixture for a collection terminal type that can effectively disperse the friction stress of the chain claw on the fixture and prevent the bottom of the fixture from deforming. Summary of the Utility Model
[0005] In view of this, the utility model provides a wave soldering fixture for a collection terminal type, which is used to solve the problem that the bottom of the fixture is deformed due to the friction stress of the track chain claw on the fixture in the prior art.
[0006] To solve the above technical problems, a technical solution adopted by the utility model is to provide a wave soldering fixture for a collection terminal type, which includes: a fixture body having a bearing surface and a transmission surface, the bearing surface being used to support the PCB board; and at least one contact member connected to the transmission surface, the contact member being used to contact the track chain claw of the solder wave furnace, and the strength of the contact member being not less than the strength of the fixture body.
[0007] As an embodiment of the utility model, the number of the contact members is two, and the two contact members are respectively connected to both ends of the transmission surface.
[0008] As an embodiment of the present utility model, the contact member has an opposing edge away from the transmission surface, and both ends of the opposing edge form an R chamfer with its adjacent edges.
[0009] As an embodiment of the present utility model, the wave soldering fixture for the acquisition terminal further includes a connecting member. A first connection hole is provided on the transmission surface, and a second connection hole corresponding to the first connection hole is provided on the contact member. The connecting member passes through the second connection hole and the first connection hole.
[0010] As an embodiment of the present utility model, a sealing coating is provided at the connection between the contact member and the transmission surface, and the sealing coating is used to prevent the flux from penetrating into the connection.
[0011] As an embodiment of the present utility model, the wave soldering fixture for the acquisition terminal further includes a heat dissipation member. The heat dissipation member is connected to the transmission surface and is used to conduct the heat of the fixture body to the air.
[0012] As an embodiment of the present utility model, the wave soldering fixture for the acquisition terminal further includes a protection block. A hollow opening is provided on the fixture body, and the hollow opening is used to expose the solder joints of the PCB board. The protection block is provided at the edge of the hollow opening and is connected to the transmission surface.
[0013] As an embodiment of the present utility model, a protection groove is formed by the bearing surface of the fixture body being recessed towards the transmission surface. The protection groove is located between the two contact members, and the protection groove is used to protect the surface-mounted components of the PCB board.
[0014] As an embodiment of the present utility model, the contact member is a metal structure.
[0015] As an embodiment of the present utility model, the contact member is a flat structure and is flush with the bearing surface of the fixture body.
[0016] Compared with the prior art, a wave soldering fixture for an acquisition terminal provided by an embodiment of the present utility model has the following advantages:
[0017] 1. In the wave soldering fixture for the collection terminal provided by the present utility model, the fixture body has a bearing surface and a transmission surface. By setting at least one contact member connected to the transmission surface of the fixture body and making the contact member contact the track chain claw of the soldering furnace, the transmission of the wave soldering fixture for the collection terminal in the soldering furnace is realized. And the strength of the contact member is not less than that of the fixture body, which can effectively disperse the thermal stress of the wave soldering fixture for the collection terminal in the high-temperature environment of the soldering furnace and the mechanical friction stress of the track chain claw, effectively solving the problem in the prior art that the bottom of the fixture is easily worn, deformed or even broken due to the friction stress of the track chain claw on the fixture, thereby avoiding the problem of poor soldering caused by the deformation of the fixture.
[0018] 2. In the wave soldering fixture for the collection terminal provided by the present utility model, the number of contact members is designed to be two, which are respectively connected to both ends of the transmission surface. This not only reduces the material cost of the contact members, but also helps to disperse the friction stress of the chain claw on the fixture, ensures the support flatness of the PCB board, prevents the PCB board from deforming and bending, improves the soldering accuracy, and reduces the risk of poor soldering.
[0019] 3. In the wave soldering fixture for the collection terminal provided by the present utility model, by forming R chamfers at both ends of the opposite side of the contact member away from the transmission surface with the adjacent sides, when the wave soldering fixture for the collection terminal enters the track, it helps to reduce the friction resistance between the contact member and the chain claw, makes the contact between the contact member and the chain claw smoother when they first contact, reduces friction and wear, and further improves the durability of the wave soldering fixture for the collection terminal.
[0020] 4. In the wave soldering fixture for the collection terminal provided by the present utility model, a connecting member is set to pass through the second connecting hole of the contact member and the first connecting hole of the transmission surface to connect the contact member and the transmission surface, which is convenient for replacing the damaged contact member, reduces the maintenance cost, improves the flexibility of the fixture, and enables a new contact member to be quickly replaced when the contact member is worn or damaged without affecting the use of the entire wave soldering fixture for the collection terminal.
[0021] 5. In the wave soldering fixture for the collection terminal provided by the present utility model, a sealing coating is set at the connection between the contact member and the transmission surface to prevent the flux from penetrating into the connection, effectively blocking the penetration of the flux, avoiding the soldering quality problems caused by the flux residue, and further prolonging the service life of the wave soldering fixture for the collection terminal.
[0022] 6. In the wave soldering fixture for the collection terminal provided by the present utility model, a heat dissipation member is set to be connected to the transmission surface, which is used to conduct the heat of the fixture body to the air, helps to reduce the temperature of the fixture body, reduces the material fatigue and deformation caused by high temperature, and at the same time improves the heat dissipation efficiency of the wave soldering fixture for the collection terminal and prolongs its service life.
[0023] 7. In the wave soldering fixture for the collection terminal provided by the present utility model, by opening a hollow opening on the fixture body and arranging a protection block at the edge of the hollow opening, the soldering points of the PCB board are exposed, facilitating the soldering operation; the protection block prevents the fixture body at the edge of the hollow opening from being damaged by molten tin during the soldering process, improving the soldering quality and safety.
[0024] 8. In the wave soldering fixture for the collection terminal provided by the present utility model, by forming a protection groove by recessing on the bearing surface of the fixture body, the surface-mounted components of the PCB board can be protected from mechanical damage and high temperature effects during the soldering process, ensuring the integrity and reliability of the components.
[0025] 9. In the wave soldering fixture for the collection terminal provided by the present utility model, the contact member is set as a metal structure with high temperature resistance and high strength, which can ensure the structural stability and strength of the contact member in the high temperature environment inside the soldering furnace, reducing the deformation and damage of the contact member caused by high temperature and mechanical stress.
[0026] 10. In the wave soldering fixture for the collection terminal provided by the present utility model, the contact member is set as a flat structure and is flush with the bearing surface of the fixture body. This not only helps to ensure the stable transmission of the PCB board during the soldering process, but also helps to reduce the residue of the soldering flux on the surface of the fixture. In addition, the flat contact member helps to reduce the frictional resistance with the track chain claws, improving the soldering quality and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required to be used in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0028] Among them:
[0029] Figure 1 shows the structural schematic diagram of the wave soldering fixture for the collection terminal provided by Embodiment 1 of the present utility model;
[0030] Figure 2 shows the structural schematic diagram of the contact member of the wave soldering fixture for the collection terminal provided by Embodiment 1 of the present utility model;
[0031] Figure 3 shows Figure 1 the enlarged view of A in
[0032] Description of the drawing reference numerals:
[0033] 1. Wave soldering fixture for the collection terminal; 2. PCB board;
[0034] 11. Fixture body; 12. Contact member;
[0035] 111. Bearing surface; 112. Protection block; 113. Hollow opening; 114. Protection groove; 121. Opposite side;
[0036] 1211. R chamfer; 1212. Connecting member. Detailed implementation manner
[0037] For ease of understanding of the present application, the present application will be described more comprehensively below with reference to the relevant drawings. Embodiments of the present application are given in the drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present application more thorough and comprehensive.
[0038] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terms used in the description of this application in this specification are only for the purpose of describing specific embodiments and are not intended to limit this application.
[0039] It will be understood that the singular forms "a", "an" and "the" may also include the plural forms unless the context clearly dictates otherwise. It should also be understood that the terms "comprising", "including" or "having" and the like specify the presence of the stated features, wholes, steps, operations, components, parts or combinations thereof, but do not preclude the presence or addition of one or more other features, wholes, steps, operations, components, parts or combinations thereof.
[0040] It should be noted that when an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element present at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only. In the present utility model, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. These terms are mainly used to better describe the present utility model and its embodiments, and are not used to limit that the indicated devices, elements or components must have a specific orientation or be constructed and operated in a specific orientation. Moreover, in addition to being able to represent the orientation or positional relationship, some of the above terms may also be used to represent other meanings. For example, the term "upper" may also be used to represent a certain attachment relationship or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in the present utility model can be understood according to the specific circumstances.
[0041] In addition, the terms "arranged", "provided with", "connected", "linked" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or there is internal communication between two devices, elements or components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.
[0042] Embodiment 1
[0043] Please refer to Figure 1 As shown, the first embodiment of the present utility model discloses a wave soldering fixture 1 for a collection terminal, which can be used, but not limited to, in the wave soldering of the PCBA production section of collection terminal products. The wave soldering fixture 1 for a collection terminal includes a fixture body 11 and at least one contact member 12. The fixture body 11 has a bearing surface 111 and a transmission surface (not shown in the figure). The bearing surface 111 is used to support the PCB board 2; the contact member 12 is connected to the transmission surface, and the contact member 12 is used to contact the track chain claw of the wave soldering furnace. The strength of the contact member 12 is not less than the strength of the fixture body 11.
[0044] Specifically, the fixture body 11 is easily affected by high temperature, resulting in deformation of the fixture, poor durability and easy damage. By setting the contact member 12 to be connected to the transmission surface of the fixture body 11 and making the contact member 12 contact with the track chain claw of the solder wave furnace, the transmission of the wave soldering fixture 1 for the acquisition terminal in the solder wave furnace is realized, and the strength of the contact member 12 is not less than that of the fixture body 11, which can effectively disperse the thermal stress of the wave soldering fixture 1 for the acquisition terminal in the high-temperature environment of the solder wave furnace and the mechanical friction stress of the track chain claw, effectively solving the problem in the prior art that the bottom of the fixture is easily worn, deformed or even fractured due to the friction stress of the track chain claw on the fixture, thereby avoiding the problem of poor soldering caused by the deformation of the fixture.
[0045] Further, the number of the contact members 12 is two, and the two contact members 12 are respectively connected to both ends of the transmission surface.
[0046] Specifically, the two contact members 12 are respectively connected to both ends of the transmission surface, which not only reduces the material cost of the contact members 12, but also helps to disperse the friction stress of the chain claw on the fixture, ensures the support flatness of the PCB board 2, prevents the PCB board 2 from deforming and bending, improves the soldering accuracy, and reduces the risk of poor soldering.
[0047] Specifically, in the embodiment of the present invention, the sizes of the two contact members 12 are both 400mm * 20mm * 3mm, but this should not be used as a limitation of the embodiment of the present invention.
[0048] Further, please refer to Figure 1 and Figure 2 As shown, the contact member 12 has an opposing edge 121 away from the transmission surface, and both ends of the opposing edge 121 form an R chamfer 1211 with its adjacent edges.
[0049] Specifically, by forming an R chamfer 1211 at both ends of the opposing edge 121 of the contact member 12 away from the transmission surface, when the wave soldering fixture 1 for the acquisition terminal enters the track, it helps to reduce the friction resistance between the contact member 12 and the chain claw, making the contact between the contact member 12 and the chain claw smoother when they first come into contact, reducing friction and wear, and further improving the durability of the wave soldering fixture 1 for the acquisition terminal.
[0050] Further, the wave soldering fixture 1 for the acquisition terminal further includes a connecting member 1212. The transmission surface is provided with a first connection hole, and the contact member 12 is provided with a second connection hole (not shown in the figure) corresponding to the first connection hole (not shown in the figure), and the connecting member 1212 passes through the second connection hole and the first connection hole.
[0051] Specifically, the contact member 12 is connected to both ends of the transmission surface through the connecting member 1212.
[0052] It can be understood that the connecting piece 1212 is arranged to pass through the second connecting hole of the contact piece 12 and the first connecting hole of the transmission surface, so as to connect the contact piece 12 and the transmission surface, which is convenient for replacing the damaged contact piece 12, reduces the maintenance cost, improves the flexibility of the wave soldering fixture 1 of the acquisition terminal type, and enables the new contact piece 12 to be quickly replaced when the contact piece 12 is worn or damaged without affecting the use of the entire wave soldering fixture 1 of the acquisition terminal type.
[0053] Specifically, the contact piece 12 is detachably connected to the transmission surface, which is convenient for replacing the damaged contact piece 12, reduces the maintenance cost, improves the flexibility of the fixture, and enables the new contact piece 12 to be quickly replaced when the contact piece 12 is worn or damaged without affecting the use of the entire wave soldering fixture 1 of the acquisition terminal type.
[0054] Furthermore, a sealing coating is provided at the connection between the contact piece 12 and the transmission surface, and the sealing coating is used to prevent the solder flux from penetrating into the connection.
[0055] Specifically, a sealing coating is arranged at the connection between the contact piece 12 and the transmission surface to prevent the solder flux from penetrating into the connection, effectively blocking the penetration of the solder flux, avoiding the welding quality problems caused by the residual solder flux, and further prolonging the service life of the wave soldering fixture 1 of the acquisition terminal type.
[0056] Specifically, the contact piece 12 is of a metal structure. Setting the contact piece as a metal structure with high temperature resistance and high strength can ensure the structural stability and strength of the contact piece 12 in the high-temperature environment inside the solder bath, reducing the deformation and damage of the contact piece 12 caused by high temperature and mechanical stress.
[0057] Furthermore, the contact piece 12 is of a flat structure and is flush with the bearing surface 111 of the fixture body 11.
[0058] Specifically, the contact piece 12 is of a flat and smooth structure and is flush with the bearing surface 111 of the fixture body 11, which not only helps to ensure the stable transmission of the PCB board 2 during the welding process, but also helps to reduce the residue of the solder flux on the surface of the fixture. In addition, the contact piece 12 with a flat and smooth structure also helps to reduce the frictional resistance with the track chain claws, improving the welding quality and production efficiency.
[0059] Furthermore, the wave soldering fixture 1 of the acquisition terminal type further includes a heat dissipation part, and the heat dissipation part is connected to the transmission surface and is used to conduct the heat of the fixture body 11 to the air.
[0060] Specifically, the heat dissipation part is connected to the transmission surface and is used to conduct the heat of the fixture body 11 to the air, which helps to reduce the temperature of the fixture body 11, reduce the material fatigue and deformation caused by high temperature, and at the same time improve the heat dissipation efficiency of the wave soldering fixture 1 of the acquisition terminal type and prolong its service life.
[0061] More specifically, in the embodiment of the present utility model, the heat dissipation member is the contact member 12. It can be understood that the contact member 12 has a heat dissipation function and can conduct the heat of the fixture body 11 to the air.
[0062] Furthermore, please refer to Figure 1 and Figure 3 As shown, the wave soldering fixture 1 for the collection terminal class further includes a protection block 112. The fixture body 11 is provided with a hollow opening 113, and the hollow opening 113 is used to expose the solder joints of the PCB board 2. The protection block 112 is arranged at the edge of the hollow opening 113 and is connected to the transmission surface.
[0063] Specifically, a hollow opening 113 is provided on the fixture body 11, and a protection block 112 is arranged at the edge of the hollow opening 113. The hollow opening 113 exposes the solder joints of the PCB board 2, facilitating the soldering operation; the protection block 112 can prevent the molten tin from damaging the fixture body 11 at the edge of the hollow opening 113 during the soldering process, improving the quality and safety of soldering.
[0064] More specifically, the hollow opening 113 and the protection block 112 vary according to the solder joints of the PCB board 2. Figure 3 The hollow opening 113 shown in
[0065] is for illustration purposes only and should not be construed as a limitation of the present utility model.
[0066] Furthermore, a protection groove 114 is formed by the bearing surface 111 of the fixture body 11 being recessed towards the transmission surface. The protection groove 114 is located between the two contact members 12, and the protection groove 114 is used to protect the surface-mounted components of the PCB board 2.
[0067] The technical features of the above embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope described in this specification.
[0068] The above-described embodiments only represent several implementation manners of the present application. Their descriptions are relatively specific and detailed, but they should not be construed as limitations on the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present application, several modifications and improvements can still be made, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application should be subject to the appended claims.
Claims
1. A wave soldering fixture for a collection terminal, characterized in that: The wave soldering fixture of the acquisition terminal class includes: A fixture body, the fixture body having a bearing surface and a transmission surface, the bearing surface being used for supporting a PCB board; and At least one contact member, the contact member being connected to the transmission surface, the contact member being used for contacting the track chain claws of the wave soldering furnace, and the strength of the contact member being not less than the strength of the fixture body.
2. The wave soldering fixture for the collection terminal according to claim 1, characterized in that: The number of the contact members is two, and the two contact members are respectively connected to two ends of the transmission surface.
3. The pick-up terminal type wave soldering fixture according to claim 2, wherein: The contact member has an opposing edge away from the transmission surface, and both ends of the opposing edge form an R chamfer with its adjacent sides.
4. The pick-up terminal type wave soldering jig according to claim 1, characterized in that: The wave soldering fixture of the acquisition terminal class further includes a connecting member, the transmission surface is provided with a first connection hole, the contact member is provided with a second connection hole corresponding to the first connection hole, and the connecting member passes through the second connection hole and the first connection hole.
5. The pick-up terminal type wave soldering fixture according to claim 1, characterized in that: A sealing coating is provided at the connection between the contact member and the transmission surface, and the sealing coating is used to prevent the flux from infiltrating into the connection.
6. The pick-up terminal type wave soldering fixture according to claim 1, wherein: The wave soldering fixture of the acquisition terminal class further includes a heat dissipation member, the heat dissipation member being connected to the transmission surface and used for conducting the heat of the fixture body to the air.
7. The pick-up terminal type wave soldering fixture according to claim 1, wherein: The wave soldering fixture of the acquisition terminal class further includes a protection block, the fixture body is provided with a hollow opening, the hollow opening being used for exposing the solder joints of the PCB board, and the protection block is arranged at the edge of the hollow opening and connected to the transmission surface.
8. The pick-up terminal type wave soldering fixture according to claim 2, characterized in that: A protection groove is formed by the bearing surface of the fixture body being recessed towards the transmission surface, the protection groove being located between the two contact members, and the protection groove being used for protecting the surface-mounted components of the PCB board.
9. The wave soldering fixture for the acquisition terminal according to claim 1, wherein: The contact member is of a metal structure.
10. The pick-up terminal type wave soldering fixture according to claim 1, characterized in that: The contact member is of a flat structure and is flush with the bearing surface of the fixture body.