Porous cake pouring machine

Abstract

The utility model relates to food processing, and particularly discloses a cake pouring machine with multiple holes arranged, the cake pouring machine comprises a main body support, a stock bin, a valve mechanism and a piston mechanism, the stock bin is installed on the main body support, the bin bottom of the stock bin is provided with a plurality of discharge port structures, and each discharge port structure comprises a plurality of discharge holes; the valve mechanism is arranged below the stock bin and comprises a valve body and a valve element rod, a plurality of valve rod holes are formed in the valve body, and each valve rod hole is provided with a material pumping hole, a material injection hole and a piston hole; the valve core rod is arranged in the valve rod hole, and a material pumping valve core hole and a side hole connected with the piston hole are formed in the side wall of the valve core rod; the piston mechanism comprises a plurality of piston rods which are coaxially arranged in the piston hole. According to the cake pouring device, the efficiency and precision of cake pouring are improved, the uniformity and consistency of each cake during pouring are ensured, and the quality and efficiency of food production are remarkably improved.

Description

Technical Field

[0001] The present application relates to food processing, and particularly to a cake pouring machine with a porous arrangement. Background Art

[0002] In the process of cake processing, usually cake liquid is injected into a molding die, and then the cake liquid in the molding die is baked by an oven to form the cake liquid into a cake.

[0003] In the related art, in order to improve the injection efficiency of the cake liquid, usually a pouring machine is used to inject the cake liquid into the molding die. The current pouring machine mainly includes a material bin and a filling valve. A filling valve is installed at the bottom of the material bin, and a plurality of filling heads are arranged at the discharge end of the filling valve. During the use of the pouring machine, an appropriate amount of cake liquid is injected into the material bin, and the molding die is placed directly below the filling heads. By opening the filling valve, the cake liquid in the material bin flows into the molding die under the action of gravity.

[0004] For the above related art, there are the following defects: When the cake liquid in the material bin flows downward through the filling valve, it completely depends on the self - weight of the cake liquid. And as the cake liquid in the material bin gradually decreases, the downward flow rate of the cake liquid will also decrease, and it is difficult to control the injection speed of the cake liquid into the molding die. Summary of the Invention

[0005] In order to improve the pouring accuracy of the cake liquid, the present application provides a cake pouring machine with a porous arrangement.

[0006] The cake pouring machine with a porous arrangement provided by the present application adopts the following technical solutions:

[0007] A porous-arrangement cake pouring machine, comprising a main body bracket, a material bin, a valve mechanism and a piston mechanism. The material bin is installed on the main body bracket; a plurality of discharge port structures are provided at the bottom of the material bin and are spaced along the length direction of the main body bracket; the discharge port structure includes a plurality of discharge holes spaced along the width direction of the main body bracket; the valve mechanism is arranged below the material bin and is connected to the bottom of the material bin; the valve mechanism includes a valve body and a valve core rod, and a plurality of valve rod holes corresponding to the plurality of discharge port structures are provided on the valve body, and the valve rod holes are arranged along the width direction of the main body bracket; a plurality of material suction holes, a plurality of material injection holes and a plurality of piston holes are provided on the hole wall of the valve rod hole, and the plurality of material suction holes, the plurality of material injection holes and the plurality of piston holes all correspond to the plurality of discharge holes; the material suction holes and the material injection holes are coaxial with the corresponding discharge holes, and the piston holes are arranged between the corresponding material suction holes and the corresponding material injection holes; the valve core rod is coaxially arranged in the valve rod hole, and a plurality of material suction valve core holes corresponding to the plurality of discharge holes are provided on the side wall of the valve core rod, and side holes communicating with the piston holes are provided on the hole wall of the material suction valve core hole; the piston mechanism includes a plurality of piston rods corresponding to the plurality of piston holes, and the piston rods are coaxially arranged in the piston holes.

[0008] By adopting the above technical solution, an appropriate amount of cake liquid is injected into the material bin, and a forming tray is placed directly below the valve mechanism. By simply moving the valve core rod linearly, the material suction holes, the material injection holes and the material suction valve core holes are coaxially aligned, and then the material suction holes, the material injection holes, the piston holes, the material suction valve core holes and the side holes are connected to each other, thereby opening the valve mechanism. By means of the piston rod sliding in the piston hole, material suction and material pressing are realized. During material suction, the cake liquid is sucked into the piston hole, and during material pressing, part of the cake liquid is pressed into the material injection hole, and then the cake liquid is pressed into the forming tray. Thus, the cake pouring machine achieves the effects of a large single pouring amount and high pouring efficiency, and improves the pouring accuracy by means of piston material suction and material pressing.

[0009] Preferably, the material suction holes, the material injection holes and the discharge holes are all vertically arranged.

[0010] By adopting the above technical solution, the material suction holes, the material injection holes and the discharge holes are all vertically arranged, which improves the smoothness of the raw material during material suction and material injection, avoids the retention of the raw material during transportation, and thus further improves the pouring efficiency and pouring accuracy.

[0011] Preferably, in the length direction of the valve rod hole, the valve core rod is in dynamic sealing connection with the valve body.

[0012] By adopting the above technical solution, a dynamic seal connection is formed between the valve core rod and the valve body, ensuring effective sealing when the valve core rod moves in the valve rod hole, avoiding leakage of liquid raw materials, and improving the sealing performance and stability of the system.

[0013] Preferably, the valve mechanism further includes a first telescopic member, which is installed on the main body bracket and connected to one end of the valve core rod.

[0014] By adopting the above technical solution, the setting of the first telescopic member enables the valve core rod to achieve stable telescopic movement on the main body bracket, ensuring the accuracy and reliability of the valve core rod when switching between the material extraction hole and the material injection hole, thereby improving the working efficiency and accuracy of the cake pouring machine during the material extraction and injection processes.

[0015] Preferably, a first limiting member is connected between the plurality of valve core rods and the first telescopic member.

[0016] By adopting the above technical solution, a first limiting member is connected between the plurality of valve core rods and the first telescopic member, which has a limiting effect when the valve core rod moves linearly, ensuring the position accuracy of the valve core rod when switching between the material extraction hole and the material injection hole, and further improving the sealing performance and reliability of the pouring process.

[0017] Preferably, a second limiting member is provided on the side of the valve core rod away from the first telescopic member.

[0018] By adopting the above technical solution, a second limiting member is provided on the side of the valve core rod away from the first telescopic member, ensuring that the position of the valve core rod in the valve body is accurately controllable, effectively preventing the valve core rod from moving excessively, ensuring good sealing performance during the material extraction and injection processes, reducing leakage, and improving the pouring accuracy and efficiency.

[0019] Preferably, the piston holes are arranged along the length direction of the main body bracket, and the plurality of piston holes are spaced apart; the piston mechanism further includes a second telescopic member, which is connected to the ends of the plurality of piston rods away from the piston holes and is also connected to the main body bracket.

[0020] By adopting the above technical solution, the piston holes are arranged along the length direction of the main body bracket, and the plurality of piston holes are spaced apart, making the linear movement direction of the piston rod consistent with the length direction of the main body bracket, improving the stability and synchronism of the piston rod movement. The second telescopic member is connected to the ends of the plurality of piston rods away from the piston holes and is connected to the main body bracket. By driving the plurality of piston rods to move synchronously through the second telescopic member, the effective pulling out and pushing in of the piston rod are realized, ensuring that the liquid raw materials are accurately and evenly drawn in and extruded, and improving the pouring accuracy and efficiency.

[0021] Preferably, a material distribution mechanism is provided below the valve body. The material distribution mechanism includes a material distribution plate and a plurality of material distribution pipes. The material distribution plate is installed on the valve body; a material distribution cavity communicating with the plurality of injection holes is provided on the material distribution plate; the plurality of material distribution pipes are all spaced apart and distributed below the material distribution plate, are all connected to the material distribution plate, and are all communicated with the material distribution cavity.

[0022] By adopting the above technical solution, the setting of the material distribution mechanism can efficiently distribute the liquid raw materials flowing out of the injection holes, ensuring that each forming tray position can obtain the raw materials evenly, thereby improving the pouring efficiency and pouring accuracy. The material distribution cavity on the material distribution plate effectively collects the raw materials and evenly distributes them to each pouring position through a plurality of material distribution pipes, ensuring the consistency and uniformity of the raw material distribution.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. By means of piston material extraction and material pressing in the present application, the single pouring amount is increased, improving the pouring efficiency;

[0025] 2. The direct movement switching of the valve core rod in the present application achieves good sealing performance, reduces the possibility of leakage, and is suitable for high-frequency injection work. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0027] Figure 1 is the overall structural schematic diagram of the embodiment of the present application;

[0028] Figure 2 is the exploded structural schematic diagram of the partial mechanism of the embodiment of the present application after removing the main body bracket;

[0029] Figure 3 is the cross-sectional schematic diagram of the valve mechanism.

[0030] Reference numerals:

[0031] 1, main body bracket;

[0032] 2, material bin; 20, discharge port structure; 201, discharge hole;

[0033] 3, valve mechanism;

[0034] 31, valve body; 3101, valve rod hole; 3102, material extraction hole; 3103, injection hole; 3104, piston hole;

[0035] 32. Spool rod; 3201. Material extraction spool hole; 3202. Side hole;

[0036] 33. First telescopic member; 34. First limiting member; 35. Second limiting member; 36. Clamping member;

[0037] 4. Piston mechanism; 41. Piston rod; 42. Second telescopic member; 43. Connecting bracket;

[0038] 5. Material distribution mechanism; 51. Material distribution plate; 5101. Material distribution cavity; 52. Material distribution pipe;

[0039] 6. Molding tray. Specific implementation manner

[0040] The following will Figures 1-3 make a further detailed description of the present application.

[0041] The embodiment of the present application discloses a cake pouring machine with a porous arrangement. Referring to Figure 1 , Figure 2 and Figure 3 , a cake pouring machine with a porous arrangement includes a main body bracket 1, a material bin 2, a valve mechanism 3, a piston mechanism 4, and a material distribution mechanism 5. The material bin 2 is installed on the main body bracket 1. A plurality of discharge port structures 20 are provided at the bottom of the material bin 2 at intervals along the length direction of the main body bracket 1. The discharge port structure 20 includes a plurality of discharge holes 201 distributed at intervals along the width direction of the main body bracket 1. The valve mechanism 3 is arranged below the material bin 2 and is connected to the bottom of the material bin 2. The valve mechanism 3 includes a valve body 31 and a spool rod 32. A plurality of valve rod holes 3101 corresponding to the plurality of discharge port structures 20 are provided on the valve body 31. The valve rod holes 3101 are arranged along the width direction of the main body bracket 1. A plurality of material extraction holes 3102, a plurality of injection holes 3103, and a plurality of piston holes 3104 are provided on the hole wall of the valve rod hole 3101. The plurality of material extraction holes 3102, the plurality of injection holes 3103, and the plurality of piston holes 3104 all correspond to the plurality of discharge holes 201. The material extraction holes 3102 and the injection holes 3103 are coaxial with the corresponding discharge holes 201, and the piston holes 3104 are arranged between the corresponding material extraction holes 3102 and the corresponding injection holes 3103. The spool rod 32 is coaxially arranged in the valve rod hole 3101. A plurality of material extraction spool holes 3201 corresponding to the plurality of discharge holes 201 are provided on the side wall of the spool rod 32. A side hole 3202 communicating with the piston hole 3104 is provided on the hole wall of the material extraction spool hole 3201. The piston mechanism 4 includes a plurality of piston rods 41 corresponding to the plurality of piston holes 3104. The piston rods 41 are coaxially arranged in the piston holes 3104. The material distribution mechanism 5 is detachably installed at the injection hole 3103 part of the valve body 31, and is used to receive the cake liquid flowing out of the injection hole 3103 and conduct directional material distribution of the cake liquid.

[0042] Referring toFigure 1 , Figure 2 and Figure 3 , in the embodiment of the present application, an appropriate amount of cake liquid is injected into the silo 2, and a forming tray 6 is placed directly below the valve mechanism 3. By simply moving the valve core rod 32 directly, the material extraction hole 3102, the material injection hole 3103, and the material extraction valve core hole 3201 are coaxially arranged, so that the material extraction hole 3102, the material injection hole 3103, the piston hole 3104, the material extraction valve core hole 3201, and the side hole 3202 are connected and communicated, thereby realizing the opening of the valve mechanism 3. By means of the piston rod 41 sliding in the piston hole 3104, material extraction and material pressing are realized. Thus, during material extraction, the cake liquid is drawn into the piston hole 3104, and during material pressing, part of the cake liquid is pressed into the material injection hole 3103, and then the cake liquid is pressed into the material distribution mechanism 5. After being distributed by the material distribution mechanism 5, the cake liquid is then injected into the forming tray 6. Thus, the cake pouring machine achieves the effects of a large single pouring amount and high pouring efficiency, and improves the pouring accuracy by means of piston material extraction and material pressing.

[0043] Referring to Figure 1 , Figure 2 and Figure 3 , the material extraction hole 3102, the material injection hole 3103, and the discharge hole 201 are all vertically arranged. This improves the smoothness of the raw material during material extraction and material injection, avoids the retention of the raw material during transportation, and thus further improves the pouring efficiency and pouring accuracy.

[0044] Referring to Figure 1 , Figure 2 and Figure 3 , in the length direction of the valve rod hole 3101, the valve core rod 32 is movably and sealingly connected to the valve body 31. This ensures effective sealing when the valve core rod 32 moves in the valve rod hole 3101, avoids the leakage of liquid raw materials, and improves the sealing performance and stability of the system.

[0045] Referring to Figure 1 , Figure 2 and Figure 3 , the valve mechanism 3 further includes a first telescopic member 33. The first telescopic member 33 is installed on the main body bracket 1 and is connected to one end of the valve core rod 32. In the embodiment of the present application, the first telescopic member 33 is a telescopic device such as a first cylinder or a first push rod arranged along the length direction of the valve core rod 32. The setting of the first telescopic member 33 enables the valve core rod 32 to achieve stable telescopic movement on the main body bracket 1, ensuring the accuracy and reliability of the valve core rod 32 when switching between the material extraction hole 3102 and the material injection hole 3103, thereby improving the working efficiency and accuracy of the cake pouring machine during the material extraction and material injection processes.

[0046] Referring to Figure 1 , Figure 2 and Figure 3, a first limiting member 34 is connected between multiple valve core rods 32 and a first telescopic member 33. This enables a limiting effect during the linear movement of the valve core rod 32, ensuring the position accuracy of the valve core rod 32 when switching between the material extraction hole 3102 and the material injection hole 3103, and further improving the sealing performance and reliability during the pouring process.

[0047] Refer to Figure 1 , Figure 2 and Figure 3 , a second limiting member 35 is provided on the side of the valve core rod 32 away from the first telescopic member 33. Cooperating with the first limiting member 34, it ensures that the position of the valve core rod 32 within the valve body 31 is precisely controllable, effectively preventing the valve core rod 32 from excessive movement, guaranteeing good sealing performance during the material extraction and injection processes, reducing leakage, and improving the pouring accuracy and efficiency.

[0048] Refer to Figure 1 , Figure 2 and Figure 3 , the piston holes 3104 are arranged along the length direction of the main body bracket 1, and multiple piston holes 3104 are spaced apart. The piston mechanism 4 further includes a second telescopic member 42, and the second telescopic member 42 is connected to the ends of multiple piston rods 41 away from the piston holes 3104, and is also connected to the main body bracket 1.

[0049] Refer to Figure 1 , Figure 2 and Figure 3 , in the embodiment of the present application, a connection bracket 43 is connected between the second telescopic member 42 and multiple piston rods 41. The piston holes 3104 are arranged along the length direction of the main body bracket 1, and multiple piston holes 3104 are spaced apart, making the linear movement direction of the piston rods 41 consistent with the length direction of the main body bracket 1, improving the stability and synchronism of the movement of the piston rods 41. The second telescopic member 42 is connected to the ends of multiple piston rods 41 away from the piston holes 3104 and is connected to the main body bracket 1. By driving multiple piston rods 41 to move synchronously through the second telescopic member 42, the effective pulling out and pushing in of the piston rods 41 are achieved, ensuring that the liquid raw material is accurately and evenly drawn in and extruded, and improving the pouring accuracy and efficiency.

[0050] Refer to Figure 1 , Figure 2 and Figure 3, a material distribution mechanism 5 and two oppositely arranged clamping members 36 are provided below the valve body 31. The material distribution mechanism 5 includes a material distribution plate 51 and a plurality of material distribution pipes 52. The material distribution plate 51 is installed on the valve body 31, is in sealing contact with the valve body 31, and is located between the two clamping members 36. The material distribution plate 51 is clamped and fixed by the two clamping members 36. A material distribution cavity 5101 communicating with a plurality of injection holes 3103 is provided on the material distribution plate 51. The plurality of material distribution pipes 52 are all spaced apart and distributed below the material distribution plate 51, are all connected to the material distribution plate 51, and are all communicated with the material distribution cavity 5101. In the embodiment of the present application, the setting of the material distribution mechanism 5 can efficiently distribute the liquid raw material flowing out of the injection holes 3103, ensure that each forming tray 6 can uniformly obtain the raw material, thereby improving the pouring efficiency and pouring accuracy. The material distribution cavity 5101 on the material distribution plate 51 effectively collects the raw material and evenly distributes it to each pouring position through the plurality of material distribution pipes 52, ensuring the consistency and uniformity of the raw material distribution.

[0051] The implementation principle of a cake pouring machine with a porous arrangement in an embodiment of the present application is as follows:

[0052] An appropriate amount of cake liquid is injected into the material bin 2, and a forming tray 6 is placed directly below the valve mechanism 3. By simply directly moving the valve core rod 32, the material extraction hole 3102, the injection hole 3103, and the material extraction valve core hole 3201 are coaxially arranged, and then the material extraction hole 3102, the injection hole 3103, the piston hole 3104, the material extraction valve core hole 3201, and the side hole 3202 are communicated with each other, thereby realizing the opening of the valve mechanism 3. By means of the piston rod 41 sliding in the piston hole 3104, material extraction and pressing are realized. During material extraction, the cake liquid is drawn into the piston hole 3104. During pressing, part of the cake liquid is pressed into the injection hole 3103, and then the cake liquid is pressed into the material distribution cavity 5101 and evenly distributed to each pouring position through the plurality of material distribution pipes 52, ensuring the consistency and uniformity of the raw material distribution.

[0053] Unless otherwise defined, the technical terms or scientific terms used in the present application should have the ordinary meanings understood by those of ordinary skill in the field to which the present application belongs. The "first", "second", "third" and similar terms used in the specification and claims of the present application do not indicate any order, quantity or importance, but are only used to distinguish different components. The terms such as "a" or "one" do not indicate a quantity limitation, but indicate that there is at least one. The terms such as "including" or "comprising" mean that the elements or objects appearing before "including" or "comprising" cover the elements or objects listed after "including" or "comprising" and their equivalents, and do not exclude other elements or objects. The terms such as "upper", "lower", "left", "right" are only used to represent relative position relationships. When the absolute position of the object being described changes, the relative position relationships may also change accordingly.

[0054] The above are all optional embodiments of the present application, and do not limit the protection scope of the present application. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application shall be covered within the protection scope of the present application.

Claims

1. A porous-arrangement cake pouring machine, characterized in that: It includes a main body bracket (1), a silo (2), a valve mechanism (3) and a piston mechanism (4), and the silo (2) is installed on the main body bracket (1); The bottom of the silo (2) is provided with a plurality of discharge port structures (20) spaced along the length direction of the main body bracket (1); The discharge port structure (20) includes a plurality of discharge holes (201) spaced along the width direction of the main body bracket (1); The valve mechanism (3) is arranged below the silo (2) and is connected to the bottom of the silo (2); The valve mechanism (3) includes a valve body (31) and a valve core rod (32). The valve body (31) is provided with a plurality of valve rod holes (3101) corresponding to the plurality of discharge port structures (20), and the valve rod holes (3101) are arranged along the width direction of the main body bracket (1); The inner wall of the valve rod hole (3101) is provided with a plurality of material extraction holes (3102), a plurality of material injection holes (3103) and a plurality of piston holes (3104), and the plurality of material extraction holes (3102), the plurality of material injection holes (3103) and the plurality of piston holes (3104) are all arranged corresponding to the plurality of discharge holes (201); The material extraction hole (3102) and the material injection hole (3103) are both coaxial with the corresponding discharge hole (201), and the piston hole (3104) is arranged between the corresponding material extraction hole (3102) and the corresponding material injection hole (3103); The valve core rod (32) is coaxially arranged in the valve rod hole (3101). The side wall of the valve core rod (32) is provided with a plurality of material extraction valve core holes (3201) coaxially corresponding to the plurality of discharge holes (201), and the inner wall of the material extraction valve core hole (3201) is provided with side holes (3202) communicating with the piston holes (3104); The piston mechanism (4) includes a plurality of piston rods (41) corresponding to the plurality of piston holes (3104), and the piston rods (41) are coaxially arranged in the piston holes (3104).

2. The porous arrangement cake pouring machine according to claim 1, characterized in that: The material extraction hole (3102), the material injection hole (3103) and the discharge hole (201) are all vertically arranged.

3. A porous arrangement cake pouring machine according to claim 1, characterized in that: In the length direction of the valve rod hole (3101), the valve core rod (32) is in dynamic sealing connection with the valve body (31).

4. A porous arrangement cake pouring machine according to claim 1, characterized in that: The valve mechanism (3) further includes a first telescopic member (33), and the first telescopic member (33) is installed on the main body bracket (1) and is connected to one end of the valve core rod (32).

5. The porous arrangement cake pouring machine according to claim 4, characterized in that: A first limiting member (34) is connected between the plurality of valve core rods (32) and the first telescopic member (33).

6. The porous arrangement cake pouring machine according to claim 5, characterized in that: A second limiting member (35) is arranged on the side of the valve core rod (32) away from the first telescopic member (33).

7. A porous arrangement cake pouring machine according to claim 1, characterized in that: The piston holes (3104) are arranged along the length direction of the main body bracket (1), and the plurality of piston holes (3104) are spaced apart; The piston mechanism (4) further includes a second telescopic member (42). The second telescopic member (42) is connected to one end of the plurality of piston rods (41) away from the piston hole (3104), and is also connected to the main body bracket (1).

8. A cake pouring machine with a porous arrangement according to claim 1, characterized in that: A material distribution mechanism (5) is provided below the valve body (31). The material distribution mechanism (5) includes a material distribution plate (51) and a plurality of material distribution pipes (52). The material distribution plate (51) is mounted on the valve body (31). A material distribution cavity (5101) communicating with the plurality of injection holes (3103) is provided on the material distribution plate (51). The plurality of material distribution pipes (52) are all spaced apart and distributed below the material distribution plate (51), are all connected to the material distribution plate (51), and are all communicated with the material distribution cavity (5101).

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