Energy-saving refrigeration dryer with drying tank

By introducing a heat dissipation cleaning device and drying tank into the cold dryer, the problems of poor heat dissipation effect and impurities entering the cold dryer are solved, convenient cleaning of the filter net and multi-stage filtration and drying of gases are achieved, and the operation stability and efficiency of the equipment are improved.

CN223112602UActive Publication Date: 2025-07-18SHENZHEN QILAO BOARD ENERGY SAVING TECH CO LTD
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Patent Information

Application Number
CN202422392696.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-18
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The heat dissipation mechanism of the existing cold dryer is prone to accumulation of dust during long working hours, resulting in poor heat dissipation effect, and internal impurities entering the instrument, which easily causes failure and lacks an effective filtering structure.

Method used

An energy-saving cold dryer with a drying tank is designed, including a heat dissipation cleaning device and a filter system. It uses fan to dissipate heat and filter net to prevent dust. The filter net is cleaned by driving bevel teeth rods and threaded cone rods through the motor to control the mobile plate cleaning board to clean the filter net, and combines the drying tank to perform multi-stage filtration and drying of the gas.

Benefits of technology

It facilitates the cleaning of the filter net and the effective filtration of gas, ensuring good heat dissipation of the equipment, preventing dust from entering, extending the equipment life and improving operating efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an energy-saving refrigeration dryer with a drying tank, which comprises a shell, a heat dissipation cleaning device is arranged outside the shell, the heat dissipation cleaning device comprises a fan, the fan is fixedly mounted on the front side of the shell, a filter screen is arranged outside the fan, a U-shaped block is fixedly mounted on the front side of the shell, and the U-shaped block is fixedly mounted on the front side of the shell. And a first motor is fixedly mounted on the right side of the U-shaped block. According to the energy-saving refrigeration dryer with the drying tank, heat in the shell is pumped out through a fan, heat dissipation is conducted on the interior of the shell, then external dust is prevented from entering the interior of the shell through a filter screen, then a first motor is started to drive a bevel gear rod to rotate, and a movable plate can be controlled to move up and down by driving a threaded conical rod through the bevel gear rod; and after the filter screen is used for a long time, the cleaning plate and the filter screen can be independently replaced or maintained, so that the purpose of conveniently cleaning and maintaining the filter screen is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cold dryers, in particular to an energy-saving cold dryer with a drying tank. Background Technique

[0002] A cold dryer, namely the abbreviation of a refrigerated dryer, uses a refrigerant to exchange heat with compressed air, reduces the temperature of the compressed air to the dew point temperature range of 2-10°C, thereby removing moisture and impurities in the compressed air.

[0003] Existing cold dryers are all equipped with a heat dissipation mechanism. Under long-term operation, the external filter screen will be attached with dust or impurities, resulting in poor subsequent internal air circulation and poor heat dissipation effect. This is likely to cause the internal instruments of the cold dryer to overheat and malfunction. At the same time, the existing cold dryers do not have a filtering structure inside, resulting in impurities or dust in the air entering the instrument interior, leading to malfunctions. Therefore, an energy-saving cold dryer with a drying tank is proposed. Content of the Utility Model

[0004] In view of the deficiencies of the prior art, the utility model provides an energy-saving cold dryer with a drying tank, which has the advantages of being convenient for cleaning the filter screen and filtering the internal gas, and solves the problem that the structure of the existing cold dryer needs to be optimized.

[0005] To achieve the above object, the utility model provides the following technical solution: An energy-saving cold dryer with a drying tank, including a housing, a heat dissipation and cleaning device is arranged outside the housing, and a cold drying component is arranged inside the housing;

[0006] The heat dissipation and cleaning device includes a fan, a fan is fixedly installed on the front surface of the housing, a filter screen is arranged outside the fan, a U-shaped block is fixedly installed on the front surface of the housing, a first motor is fixedly installed on the right side of the U-shaped block, a bevel gear rod is rotatably connected inside the U-shaped block, a threaded bevel rod is rotatably connected inside the U-shaped block, a moving plate is threadedly connected to the outside of the threaded bevel rod, and a collection box is fixedly installed on the front surface of the housing.

[0007] Further, the cold drying component includes a tank body, the tank body is fixedly installed on the inner bottom wall of the housing, a second motor is fixedly installed on the top of the tank body, a filter plate is movably connected inside the tank body, a cold drying system is arranged outside the tank body, a drying tank body is fixedly installed on the inner bottom wall of the housing, a hydraulic cylinder is fixedly installed on the inner bottom wall of the drying tank body, and a drying plate is fixedly installed on the top of the hydraulic cylinder.

[0008] Further, the interior of the filter screen is threadedly connected to the front of the housing through a first bolt. The right side of the bevel gear rod penetrates through the inner right wall of the U-shaped block and is fixedly connected to the output end of the first motor. There are two threaded taper rods. The tops of the two threaded taper rods penetrate through the inner top wall of the U-shaped block and are both threadedly connected to the outer surface of the bevel gear rod.

[0009] Further, the interior of the moving plate is threadedly connected to the exteriors of the two threaded taper rods respectively. A cleaning plate is inserted into the interior of the moving plate. The back surface of the cleaning plate is in contact with the front surface of the filter screen. There are two second bolts threadedly connected to the interior of the moving plate. Threaded holes adapted to the second bolts are formed in the interior of the cleaning plate.

[0010] Further, a connecting intake pipe is fixedly installed on the right side of the housing. The left side of the connecting intake pipe penetrates through the right side of the housing and extends into the interior of the tank body. A rotating shaft is rotatably connected to the interior of the tank body. The top of the rotating shaft is fixedly connected to the output end of the second motor. There are three filter plates. The interiors of the three filter plates are fixedly connected to the exterior of the rotating shaft. The left side of the tank body is fixedly connected to the cold drying system through a first connecting pipe. The top of the cold drying system is fixedly connected to the top of the drying tank body through a second connecting pipe.

[0011] Further, a partition plate is fixedly installed in the interior of the drying tank body. The top of the hydraulic cylinder penetrates through the bottom of the partition plate and is fixedly connected to the bottom of the drying plate. A first box door is hinged to the back surface of the housing. Second box doors are hinged to the back surfaces of the tank body and the drying tank body respectively. A valve connecting pipe is fixedly installed on the left side of the drying tank body. The left side of the valve connecting pipe penetrates through the inner left side of the housing and extends to the exterior of the housing.

[0012] Compared with the prior art, the technical solution of the present application has the following beneficial effects:

[0013] 1. For this energy-saving cold dryer with a drying tank, the heat inside the housing is extracted by the fan to dissipate the heat inside the housing. Then, the filter screen prevents external dust from entering the housing. Then, the first motor is turned on to drive the bevel gear rod to rotate, and the threaded taper rod is driven by the bevel gear rod to control the up and down movement of the moving plate, so as to cooperate with the cleaning plate to clean the surface of the filter screen. After long-term use, the cleaning plate and the filter screen can also be replaced or maintained separately, so as to achieve the purpose of facilitating the cleaning and maintenance of the filter screen.

[0014] 2. The energy-saving cold dryer with a drying tank sends the gas through the connecting intake pipe to the tank inside the housing, then turns on the second motor to drive the rotating shaft to rotate, thereby driving the filter plate to rotate, so as to filter the impurities in the gas. Then the filtered gas will enter the cold drying system for cooling treatment. After cooling, it will enter the drying tank body for temporary storage. Then turn on the hydraulic cylinder to drive the drying plate to move up and down, so as to finally dry the gas inside the drying tank body, ensuring that the gas inside the drying tank body is in a dry state, thus achieving the purpose of facilitating the filtration of the internal gas. Description of the Drawings

[0015] Figure 1 is a front structural schematic diagram of the present utility model;

[0016] Figure 2 is a front sectional structural schematic diagram of the present utility model;

[0017] Figure 3 is a partial front sectional structural schematic diagram of the present utility model;

[0018] Figure 4 is a top view structural schematic diagram of the moving plate of the present utility model.

[0019] In the figure: 1. Housing; 2. Heat dissipation and cleaning device; 201. Fan; 202. Filter net; 203. U-shaped block; 204. First motor; 205. Tapered tooth rod; 206. Threaded tapered rod; 207. Moving plate; 208. Collection box; 3. Cold drying component; 301. Tank; 302. Second motor; 303. Filter plate; 304. Cold drying system; 305. Drying tank body; 306. Hydraulic cylinder; 307. Drying plate. Detailed Embodiments

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0021] Please refer to Figures 1-4 , an energy-saving cold dryer with a drying tank, including a housing 1, characterized in that: a heat dissipation and cleaning device 2 is arranged outside the housing 1, and a cold drying component 3 is arranged inside the housing 1;

[0022] The heat dissipation and cleaning device 2 includes a fan 201. The fan 201 is fixedly installed on the front surface of the housing 1. A filter net 202 is arranged outside the fan 201. A U-shaped block 203 is fixedly installed on the front surface of the housing 1. A first motor 204 is fixedly installed on the right side of the U-shaped block 203. A bevel gear rod 205 is rotatably connected inside the U-shaped block 203. A threaded bevel rod 206 is rotatably connected inside the U-shaped block 203. A moving plate 207 is threadedly connected to the outside of the threaded bevel rod 206. A collection box 208 is fixedly installed on the front surface of the housing 1.

[0023] Further, the cold drying assembly 3 includes a tank body 301. The tank body 301 is fixedly installed on the inner bottom wall of the housing 1. A second motor 302 is fixedly installed on the top of the tank body 301. A filter plate 303 is movably connected inside the tank body 301. A cold drying system 304 is arranged outside the tank body 301. A drying tank body 305 is fixedly installed on the inner bottom wall of the housing 1. A hydraulic cylinder 306 is fixedly installed on the inner bottom wall of the drying tank body 305. A drying plate 307 is fixedly installed on the top of the hydraulic cylinder 306.

[0024] Specifically, as Figure 3 shown, the cold drying system 304 is mainly composed of components such as a refrigeration compressor, a condenser, an evaporator, and an expansion valve. The refrigeration compressor compresses the refrigerant into a high-temperature and high-pressure gas, and then it is cooled into a liquid refrigerant through the condenser. After the liquid refrigerant is throttled and depressurized by the expansion valve, it enters the evaporator to perform a heat exchange with the compressed air, reducing the temperature of the compressed air, and the water vapor therein condenses into liquid water and is discharged, thereby achieving the purpose of drying.

[0025] Specifically, as Figure 3 shown, after using for a period of time, opening the first box door and the second box door can expose the filter plate 303 inside the tank body 301 and the drying plate 307 inside the drying tank body 305, so as to perform maintenance on the drying plate 307 and the filter plate 303, achieving the purpose of being reusable without replacing the filter plate 303 and the drying plate 307, and thus achieving the purpose of energy saving.

[0026] Specifically, as Figure 2 shown, the first motor 204 is a forward and reverse motor. A forward and reverse motor refers to a motor that can achieve forward and reverse rotation. The working principle of a forward and reverse motor is based on changing the phase sequence of the motor power supply to achieve the change of the rotation direction. In a three-phase asynchronous motor, by swapping any two phases, the rotation direction of the motor can be changed. This operation is called phase change, which allows the motor to run in different directions according to needs.

[0027] During implementation, the following steps are carried out for operation:

[0028] 1) First, dissipate heat through the fan 201 and prevent dust through the filter net 202, and then turn on the first motor 204 to drive the bevel gear rod 205 to rotate;

[0029] 2) Then drive the threaded taper rod 206 to rotate through the bevel gear rod 205, so as to control the moving plate 207 to drive the cleaning plate to clean the filter net 202;

[0030] 3) Then turn on the second motor 302 to drive the filter plate 303 to rotate, and send the gas into the tank body 301 through the connecting inlet pipe;

[0031] 4) Finally, perform cooling and drying treatment through the cold drying system 304, and then send it into the drying tank body 305 for secondary drying and storage.

[0032] In summary, for the energy-saving cold dryer with a drying tank, the heat inside the housing 1 is extracted by the fan 201 to dissipate heat from the inside of the housing 1, and then the filter net 202 is used to prevent external dust from entering the inside of the housing 1. Then turn on the first motor 204 to drive the bevel gear rod 205 to rotate, and the threaded taper rod 206 can be driven by the bevel gear rod 205 to control the up and down movement of the moving plate 207, so as to cooperate with the cleaning plate to clean the surface of the filter net 202. After long-term use, the cleaning plate and the filter net 202 can also be replaced or maintained separately, so as to achieve the purpose of facilitating the cleaning and maintenance of the filter net 202. The gas is sent into the tank body 301 inside the housing 1 through the connecting inlet pipe, and then turn on the second motor 302 to drive the rotating shaft to rotate, so as to drive the filter plate 303 to rotate, so as to filter the impurities in the gas. Then the filtered gas will enter the cold drying system 304 for cooling treatment, and after cooling, it will enter the drying tank body 305 for temporary storage. Then turn on the hydraulic cylinder 306 to drive the drying plate 307 to move up and down, so as to finally dry the gas inside the drying tank body 305, so as to ensure that the gas inside the drying tank body 305 is in a dry state, so as to achieve the purpose of facilitating the filtration of the internal gas.

[0033] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising a..." does not exclude the existence of additional identical elements in the process, method, article or device comprising the element.

[0034] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. An energy-saving cold dryer with a drying tank, comprising a housing (1), characterized in that, A heat dissipation and cleaning device (2) is provided outside the housing (1), and a cold drying component (3) is provided inside the housing (1). The heat dissipation and cleaning device (2) includes a fan (201). The fan (201) is fixedly installed on the front surface of the housing (1). A filter net (202) is provided outside the fan (201). A U-shaped block (203) is fixedly installed on the front surface of the housing (1). A first motor (204) is fixedly installed on the right side of the U-shaped block (203). A bevel gear rod (205) is rotatably connected inside the U-shaped block (203). A threaded bevel rod (206) is rotatably connected inside the U-shaped block (203). A moving plate (207) is threadedly connected to the outside of the threaded bevel rod (206). A collection box (208) is fixedly installed on the front surface of the housing (1).

2. The energy-saving cold dryer with a drying tank according to claim 1, characterized in that, The cold drying component (3) includes a tank body (301). The tank body (301) is fixedly installed on the inner bottom wall of the housing (1). A second motor (302) is fixedly installed on the top of the tank body (301). A filter plate (303) is movably connected inside the tank body (301). A cold drying system (304) is provided outside the tank body (301). A drying tank body (305) is fixedly installed on the inner bottom wall of the housing (1). A hydraulic cylinder (306) is fixedly installed on the inner bottom wall of the drying tank body (305). A drying plate (307) is fixedly installed on the top of the hydraulic cylinder (306).

3. The energy-saving refrigerant dryer with a drying tank according to claim 1, wherein, The inside of the filter net (202) is threadedly connected to the front surface of the housing (1) through a first bolt. The right side of the bevel gear rod (205) penetrates the inner right wall of the U-shaped block (203) and is fixedly connected to the output end of the first motor (204). The number of the threaded bevel rods (206) is two. The tops of the two threaded bevel rods (206) penetrate the inner top wall of the U-shaped block (203) and are both threadedly connected to the outer surface of the bevel gear rod (205).

4. The energy-saving cold dryer with a drying tank according to claim 1, characterized in that, The inside of the moving plate (207) is threadedly connected to the outside of the two threaded bevel rods (206). A cleaning plate is inserted inside the moving plate (207). The back surface of the cleaning plate is attached to the front surface of the filter net (202). The inside of the moving plate (207) is threadedly connected to two second bolts. Threaded holes adapted to the second bolts are formed inside the cleaning plate.

5. The energy-saving refrigerant dryer with a drying tank according to claim 2, characterized in that, A connecting intake pipe is fixedly installed on the right side of the housing (1). The left side of the connecting intake pipe penetrates the right side of the housing (1) and extends to the inside of the tank body (301). A rotating shaft is rotatably connected inside the tank body (301). The top of the rotating shaft is fixedly connected to the output end of the second motor (302). The number of the filter plates (303) is three. The inside of the three filter plates (303) is fixedly connected to the outside of the rotating shaft. The left side of the tank body (301) is fixedly connected to the cold drying system (304) through a first connecting pipe. The top of the cold drying system (304) is fixedly connected to the top of the drying tank body (305) through a second connecting pipe.

6. The energy-saving cold dryer with a drying tank according to claim 2, characterized in that, A partition is fixedly installed inside the drying tank body (305). The top of the hydraulic cylinder (306) penetrates through the bottom of the partition and is fixedly connected to the bottom of the drying plate (307). A first box door is hinged to the back of the housing (1). Second box doors are hinged to the backs of the tank body (301) and the drying tank body (305). A valve connecting pipe is fixedly installed on the left side of the drying tank body (305). The left side of the valve connecting pipe penetrates through the inner left side of the housing (1) and extends to the outside of the housing (1).