Bridge construction concrete excess material recycling mechanism
By introducing a separation mechanism and a cleaning mechanism into the concrete residual material recycling mechanism for bridge construction, the pulley is driven to rotate and centrifuge to separate the slurry, combined with scraper cleaning and convenient material discharge, the problem of long separation time in the existing technology is solved, and recycling efficiency and equipment reliability are improved.
Patent Information
- Application Number
- CN202421658935.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The existing concrete residual material recycling agency for the existing bridge construction separates the mud from the aggregate through natural penetration of mud, resulting in a long separation time and low recycling efficiency.
The separation mechanism is used to drive the pulleys to rotate by servo motor, and the mud is thrown out by centrifugal force, and the adhesion mud is scraped off with a cleaning mechanism. The fixing mechanism is convenient to discharge materials and improve separation efficiency.
It realizes efficient separation of aggregates in concrete residues, improves recycling efficiency, simplifies the cleaning and maintenance process, and reduces the risk of equipment damage.
Smart Images

Figure CN223113281U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete residue recycling, in particular to a concrete residue recycling mechanism for bridge construction. Background Technique
[0002] In bridge construction, concrete is usually poured for construction. The concrete residue generated during the process is a valuable resource, so it can be recycled and reused, thereby reducing construction costs and environmental pollution at the same time.
[0003] A concrete residue recycling mechanism for bridge construction with the publication number of CN219850661U has a box body as the main body. A feed hopper is fixed on the top side of the box body, a discharge pipe is fixed on the bottom side of the box body, two filter meshes are fixed on the inner side of the box body, an anti-blocking component is arranged on the inner side of the box body, a motor is fixed on the top side of the box body, a first rotating rod is fixed on the output shaft of the motor, a scraper is fixed on the circumferential surface of the first rotating rod, and a fixed bin is fixed on the bottom side of the filter mesh. By setting the anti-blocking component, the motor is controlled to drive the scraper to rotate, so as to scrape the materials blocking the surface of the filter mesh. At the same time, the impact rod impacts the filter mesh to make it vibrate, making the device less likely to be blocked.
[0004] There are still problems in the above-mentioned concrete residue recycling mechanism for bridge construction. It only separates the slurry and aggregate by the natural penetration of the slurry through the filter mesh, and the required separation time is relatively long during use, resulting in low recycling efficiency of the recycling mechanism. Therefore, a concrete residue recycling mechanism for bridge construction is proposed. Content of the Utility Model
[0005] In order to make up for the deficiencies of the prior art, the recycling mechanisms on the market only separate the slurry and aggregate by the natural penetration of the slurry, and the required separation time is relatively long during use, resulting in low recycling efficiency of the recycling mechanism. The utility model proposes a concrete residue recycling mechanism for bridge construction.
[0006] The technical solution adopted by the utility model to solve its technical problems is: a concrete residue recycling mechanism for bridge construction described in the utility model includes a tank body; a separation mechanism is arranged on the inner side of the tank body, a cleaning mechanism is arranged on the inner side of the tank body, a fixing mechanism is arranged on the bottom side of the tank body, and a limiting block is fixed on the top end inside the tank body.
[0007] Preferably, the separation mechanism includes a limit block. A filter barrel is rotatably installed inside the limit block. An outlet is provided at the bottom end of the filter barrel, and the outlet is rotatably connected to the tank body. A large belt pulley is fixed on the circumferential surface of the outlet. A fixed platform is fixed on the circumferential surface of the bottom side of the tank body. A small belt pulley is rotatably installed on the bottom side of the fixed platform. A belt is sleeved on the small belt pulley and the large belt pulley. A servo motor is fixed on the top side of the fixed platform. The output end of the servo motor passes through the fixed platform and is fixed to the small belt pulley. An inlet is opened at the top end of the tank body. A scraper is slidably installed inside the tank body. Through the structure of the filter barrel, during the rotation process, the mud is thrown out by centrifugal force, so as to separate the aggregate from the mud, and the separation efficiency is higher.
[0008] Preferably, the cleaning mechanism includes a scraper. The scraper is closely attached to the inner surface of the tank body and the outer surface of the filter barrel. Cylinders are symmetrically fixed at both ends of the top side of the tank body. A round rod is slidably installed inside the cylinder through a piston. The round rod slidably penetrates through the top side of the tank body. One end of the round rod is fixed to the scraper. A mounting seat is fixed on the circumferential surface of the bottom side of the outlet. The mud attached to the surfaces of the tank body and the filter barrel can be scraped off by the scraper, which is convenient for subsequent cleaning and maintenance.
[0009] Preferably, the fixing mechanism includes a mounting seat. A bottom cover is rotatably installed on the bottom side of the mounting seat. A fixing seat is fixed at one end of the bottom cover. A limit seat is fixed on the circumferential surface of the bottom side of the outlet. A plug rod is slidably penetrated inside the limit seat. A limit cap is fixed at the top end of the plug rod. A spring is fixedly connected between the limit cap and the limit seat. One end of the plug rod is inserted and installed inside the fixing seat. Support legs are fixed at the bottom end of the tank body. A conduit is fixed on the circumferential surface of the bottom side of the tank body. It is fixed by the cooperation of the plug rod and will not loosen after fixing. The operation is simple during disassembly and assembly, and it is more convenient to use.
[0010] The beneficial effects of the present invention are as follows:
[0011] 1. Through the structural design of a concrete residue recycling mechanism for bridge construction, by setting a separation mechanism, controlling the servo motor to drive the small belt pulley at the output end to rotate, and then driving the large belt pulley to rotate under the cooperation of the belt, so that the filter barrel inside the tank body rotates. At this time, the concrete residue is added through the inlet. While the filter barrel rotates, the mud is thrown out by centrifugal force, and at the same time, the aggregate in the residue is filtered out, and the separation efficiency is higher, solving the problem that the separation speed of the existing recycling mechanism is slow, resulting in a decline in the recycling efficiency.
[0012] 2. Through the structural design of a concrete residue recycling mechanism for bridge construction, by setting a cleaning mechanism, controlling the cylinder to extend the round rod inside it, thereby driving the scraper to slide inside the tank body, scraping the mud on the surfaces of the tank body and the filter barrel, preventing it from adhering and condensing inside the device, and facilitating subsequent water cleaning and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0014] Figure 1 It is a schematic three-dimensional front view of the whole structure;
[0015] Figure 2 It is a schematic sectional view of the three-dimensional rear view of the separation mechanism;
[0016] Figure 3 It is a schematic sectional view of the three-dimensional front view of the cleaning mechanism;
[0017] Figure 4 It is a schematic sectional view of the three-dimensional top view of the fixing mechanism;
[0018] Figure 5 It is a schematic three-dimensional bottom view of the whole structure.
[0019] In the figure: 1, tank body; 101, conduit; 102, support leg; 103, feed inlet; 2, limit block; 3, filter barrel; 4, discharge port; 5, large pulley; 6, fixed table; 7, small pulley; 8, belt; 9, servo motor; 10, cylinder; 11, piston; 12, round rod; 13, scraper; 14, mounting seat; 15, bottom cover; 16, fixed seat; 17, limit seat; 18, insertion rod; 19, limit cap; 20, spring; 21, protective shell. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0021] Please refer to Figures 1-4 As shown, a recycling mechanism for concrete leftovers in bridge construction includes a tank body 1; a separation mechanism is arranged inside the tank body 1, a cleaning mechanism is arranged inside the tank body 1, a fixing mechanism is arranged at the bottom side of the tank body 1, and a limit block 2 is fixed at the top end inside the tank body 1;
[0022] Please refer to Figure 2As shown in the figure, the separation mechanism includes a limit block 2, a filter barrel 3 is rotatably installed inside the limit block 2, a discharge port 4 is arranged at the bottom end of the filter barrel 3, and the discharge port 4 is rotatably connected to the tank body 1. A large pulley 5 is fixed on the circumferential surface of the discharge port 4, a fixed platform 6 is fixed on the circumferential surface of the bottom side of the tank body 1, a small pulley 7 is rotatably installed on the bottom side of the fixed platform 6, a belt 8 is sleeved on the small pulley 7 and the large pulley 5, a servo motor 9 is fixed on the top side of the fixed platform 6, and the output end of the servo motor 9 passes through the fixed platform 6 and is fixed to the small pulley 7. An inlet 103 is opened at the top end of the tank body 1, and a scraper 13 is slidably installed inside the tank body 1; during operation, when encountering the problem that the existing recycling mechanism takes a long time to separate mud and aggregates, resulting in a reduction in recycling efficiency, through the structure of the separation mechanism, control the servo motor 9 to drive the small pulley 7 at the output end to rotate. Thus, with the cooperation of the belt 8, drive the large pulley 5 to rotate, so that the filter barrel 3 inside the tank body 1 rotates. At this time, add the concrete residue through the inlet 103. While the filter barrel 3 rotates, the mud is thrown out by centrifugal force, and at the same time, the aggregates in the residue are filtered out, and the separation efficiency is higher.
[0023] Please refer to Figure 3 As shown in the figure, the cleaning mechanism includes a scraper 13, the scraper 13 is in close contact with the inner surface of the tank body 1 and the outer surface of the filter barrel 3. At both ends of the top side of the tank body 1, cylinders 10 are symmetrically fixed. Inside the cylinders 10, round rods 12 are slidably installed through pistons 11. The round rods 12 slide through the top side of the tank body 1, and one end of the round rod 12 is fixed to the scraper 13. A mounting seat 14 is fixed on the circumferential surface of the bottom side of the discharge port 4; during operation, when encountering the problem that mud adheres to the inside of the device and is convenient to clean, through the structure of the cleaning mechanism, control the cylinders 10 to extend the round rods 12 inside them, thereby driving the scraper 13 to slide inside the tank body 1, scraping the mud on the surfaces of the tank body 1 and the filter barrel 3, preventing it from adhering to the inside of the device and condensing, and facilitating subsequent water washing and maintenance.
[0024] Please refer to Figure 4As shown, the fixing mechanism includes a mounting seat 14, a bottom cover 15 is rotatably mounted on the bottom side of the mounting seat 14, a fixing seat 16 is fixed at one end of the bottom cover 15, a limiting seat 17 is fixed on the circumferential surface of the bottom side of the discharge port 4, an insertion rod 18 is slidably inserted inside the limiting seat 17, a limiting cap 19 is fixed on the top of the insertion rod 18, a spring 20 is fixedly connected between the limiting cap 19 and the limiting seat 17, one end of the insertion rod 18 is inserted and installed on the inner side of the fixing seat 16, a supporting leg 102 is fixed at the bottom end of the tank body 1, and a fixing leg 102 is fixed on the circumferential surface of the bottom side of the tank body 1. There is a conduit 101; when working, when encountering the problem of low recovery efficiency of the recovery mechanism, through the structure of the fixing mechanism, after the separation mechanism separates the mud and aggregate inside the concrete residue, the mud is discharged from the conduit 101, at this time, the limit cap 19 is pulled to pull out the insertion rod 18, and the bottom cover 15 can be rotated at this time to open the discharge port 4 to discharge the aggregate, and then the bottom cover 15 is closed, the limit cap 19 is loosened, and under the action of the elastic force of the spring 20, the insertion rod 18 is pulled to be re-inserted and installed on the inner side of the fixing seat 16 to fix the position of the bottom cover 15 for the next use.
[0025] See also Figure 5 As shown, a protective shell 21 is mounted on the bottom side of the discharge port 4, and the protective shell 21 is rotatably connected to the discharge port 4, and the protective shell 21 is buckled on the bottom sides of the large pulley 5 and the small pulley 7; during operation, when the pulley is prone to being drawn into other debris during rotation, causing damage to the equipment, the structure of the protective shell 21 is used to separate the pulley from the external environment, thereby preventing the pulley from being drawn into other objects and reducing the noise during its operation.
[0026] Working principle: In bridge construction, concrete is usually poured for construction. The surplus concrete generated during the process is a valuable resource. Therefore, it can be recycled and reused, which can reduce construction costs and environmental pollution at the same time. Existing recycling institutions only separate the slurry from the aggregate by the natural penetration of the slurry through the filter screen, and the separation time required during use is relatively long, resulting in low recycling efficiency of the recycling institution. To solve this problem, by setting up a separation mechanism and a cleaning mechanism, control the servo motor 9 to drive the small pulley 7 at its output end to rotate. Thus, with the cooperation of the belt 8, drive the large pulley 5 to rotate, and make the filter barrel 3 inside the tank body 1 rotate. At this time, add the surplus concrete through the feed port 103. While the filter barrel 3 is rotating, the slurry is thrown out by centrifugal force, and at the same time, the aggregate in the surplus material is filtered out. After the separation is completed, turn off the servo motor 9, control the cylinder 10, and make the round rod 12 inside it extend, so as to drive the scraper 13 to slide inside the tank body 1, scrape the slurry on the surfaces of the tank body 1 and the filter barrel 3 to the bottom side of the tank body 1, and make it discharge through the conduit 101. Then pull the limit cap 19 to pull out the insertion rod 18. At this time, the bottom cover 15 can be rotated to open the discharge port 4, so as to discharge the aggregate. After that, close the bottom cover 15, loosen the limit cap 19, and under the action of the elastic force of the spring 20, pull the insertion rod 18 to re-insert and install it inside the fixed seat 16 to fix the position of the bottom cover 15 for the next use, solving the problem that the separation speed of the existing recycling institution is slow, resulting in a decline in recycling efficiency.
[0027] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0028] The above shows and describes the basic principle, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.
Claims
1. A recycling mechanism for concrete leftovers in bridge construction, characterized in that: It includes a tank body (1); a separation mechanism is arranged inside the tank body (1), a cleaning mechanism is arranged inside the tank body (1), a fixing mechanism is arranged at the bottom side of the tank body (1), and a limiting block (2) is fixed at the top end inside the tank body (1); The separation mechanism includes the limiting block (2), a filter barrel (3) is rotatably installed inside the limiting block (2), a discharge port (4) is arranged at the bottom end of the filter barrel (3), and the discharge port (4) is rotatably connected with the tank body (1). A large belt pulley (5) is fixed on the circumferential surface of the discharge port (4). A fixed platform (6) is fixed on the circumferential surface at the bottom side of the tank body (1). A small belt pulley (7) is rotatably installed at the bottom side of the fixed platform (6). A belt (8) is sleeved on the small belt pulley (7) and the large belt pulley (5). A servo motor (9) is fixed on the top side of the fixed platform (6).
2. The concrete residue recycling mechanism for bridge construction according to claim 1, characterized in that: The output end of the servo motor (9) passes through the fixed platform (6) and is fixed to the small belt pulley (7). A feed inlet (103) is opened at the top end of the tank body (1). A scraper (13) is slidably installed inside the tank body (1).
3. A recycling mechanism for concrete leftovers in bridge construction according to claim 2, characterized in that: The cleaning mechanism includes the scraper (13). The scraper (13) is in close contact with the inner surface of the tank body (1) and the outer surface of the filter barrel (3). Two cylinders (10) are symmetrically fixed at both ends of the top side of the tank body (1). A round rod (12) is slidably installed inside the cylinder (10) through a piston (11).
4. A recycling mechanism for concrete leftovers in bridge construction according to claim 3, characterized in that: The round rod (12) slidably penetrates through the top side of the tank body (1). One end of the round rod (12) is fixed to the scraper (13). A mounting seat (14) is fixed on the circumferential surface at the bottom side of the discharge port (4).
5. The recycling mechanism for the surplus concrete in bridge construction according to claim 4, characterized in that: The fixing mechanism includes the mounting seat (14). A bottom cover (15) is rotatably installed at the bottom side of the mounting seat (14). A fixing seat (16) is fixed at one end of the bottom cover (15). A limiting seat (17) is fixed on the circumferential surface at the bottom side of the discharge port (4). A plug rod (18) is slidably penetrated through the limiting seat (17). A limiting cap (19) is fixed at the top end of the plug rod (18).
6. The recycling mechanism for the concrete leftovers in bridge construction according to claim 5, characterized in that: A spring (20) is fixedly connected between the limiting cap (19) and the limiting seat (17). One end of the plug rod (18) is inserted and installed inside the fixing seat (16). Support legs (102) are fixed at the bottom end of the tank body (1). A conduit (101) is fixed on the circumferential surface at the bottom side of the tank body (1).
Citation Information
Patent Citations
Bridge construction concrete excess material recycling mechanism
CN219850661U