Stretching-bending straightening machine line cleaning mechanism

By setting a gradually expanding nozzle and staggered brush in the nozzle, the problem of easy blockage of the cleaning mechanism of aluminum and aluminum alloy strip stretching and bending straightening machine is solved, and a stable cleaning effect is achieved and product quality is improved.

CN223113682UActive Publication Date: 2025-07-18CHINA ALUMINUM SOUTHWEST ALUMINUM STRIP CO LTD
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Patent Information

Application Number
CN202422202382.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-07-18
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

The cleaning mechanism of the existing aluminum and aluminum alloy strip tensile bending straightening machine is prone to blockage, and the cleaning quality is unstable, which affects the product quality.

Method used

A nozzle structure is designed, the nozzle outlet is gradually expanded, equipped with staggered brushes and driving mechanisms, and the nozzle is self-cleaned by rotating and moving the crossbar to avoid clogging.

Benefits of technology

Reduces the chance of nozzle clogging, stabilizes the cleaning quality, and improves product output and quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223113682U_ABST
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Abstract

The utility model provides a line cleaning mechanism of a stretching and bending straightening machine, which belongs to the field of aluminum processing machinery and comprises a spray pipe, a plurality of uniformly spaced nozzles arranged on the lower side of a spray section of the spray pipe, a liquid outlet arranged on the lower side of the water outlet end of the spray pipe, a baffle plate with a through hole arranged in the spray pipe and positioned between the nozzles and the liquid outlet, and a cross rod arranged in the spray pipe, a plug is arranged at the end, close to the baffle, of the transverse rod and used for blocking the through hole in the baffle, a plurality of brushes arranged in a staggered mode are arranged on the outer side of the transverse rod, and the spraying pipe is further provided with a driving mechanism in a matched mode and used for driving the transverse rod to rotate and move left and right. The cleaning mechanism can reduce the probability of nozzle blockage in the cleaning process of the machine column, and stabilize the cleaning quality, so that the yield quality is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of aluminum processing, and particularly relates to a cleaning mechanism for a stretcher leveller train. Background Art

[0002] The main functions of an aluminum and aluminum alloy strip stretcher leveller train are to clean the surface quality of the strip and correct the plate shape, among which the cleaning function is crucial. During the previous process of rolling aluminum and aluminum alloy strips, aluminum ash, sludge, etc. will be generated on the surface, and it is necessary to process the surface through a cleaning process to meet the requirements of the next process. At the same time, it also supports the subsequent stretcher levelling function. If there is a serious problem of aluminum ash, sludge, etc. on the strip surface, it will directly lead to defects such as stretcher pitting and color difference in the next process. Therefore, the cleaning function is one of the main functions of the stretcher leveller, and its cleaning ability directly affects the product quality.

[0003] Conventional aluminum and aluminum alloy strip stretcher leveller trains are all equipped with a high-pressure cleaning and a low-pressure rinsing section to clean the surface of the strip. In recent years, with the continuous improvement of the market's requirements for the surface quality of aluminum sheet strips, some stretcher leveller trains have added chemical cleaning to improve the cleaning quality. The traditional method is through high-pressure cleaning plus low-pressure rinsing. The water for high-pressure cleaning is recycled through a plate filter. If there is chemical cleaning, such as alkali cleaning, the cleaning medium in the alkali cleaning section will still be recycled after filtration. In the actual production process, the aluminum ash, sludge, etc. washed down will accumulate and block at the nozzles, resulting in unstable cleaning quality of the strip. Due to the existing water tank structure form, it is impossible to directly judge the nozzle blockage situation, so the method of regular inspection, dredging, and cleaning of the nozzles is adopted to ensure the cleaning quality, which brings uncertainty to the stable cleaning quality and increases the maintenance workload.

[0004] Therefore, there is an urgent need for a cleaning mechanism for a leveller train with a low blockage probability and stable cleaning quality. Summary of the Utility Model

[0005] In view of the above deficiencies existing in the prior art, the utility model provides a cleaning mechanism for a stretcher leveller train, aiming to solve the problems of easy blockage, unstable cleaning quality, and affecting product quality of the existing cleaning mechanism.

[0006] To achieve the above object, the utility model is configured as follows:

[0007] A cleaning mechanism for a stretch-bending straightening machine train, including a spray pipe. A number of evenly spaced nozzles are provided on the lower side of the spraying section of the spray pipe. The water outlet of the nozzle is gradually expanded outward. A drain port is provided on the lower side of the water outlet end of the spray pipe. A baffle with through holes is arranged in the spray pipe. The baffle is located between the nozzle and the drain port. A cross bar is arranged in the spray pipe. A plug is provided at one end of the cross bar close to the baffle. The plug is used to block the through hole on the baffle. A number of staggered brushes are arranged on the outer side of the cross bar. One brush corresponds to one nozzle. The spray pipe is also equipped with a driving mechanism. The driving mechanism is used to drive the cross bar to rotate and move left and right.

[0008] Further, the driving mechanism includes a handle. One end of the cross bar far from the plug penetrates through the spray pipe and is fixedly connected with the handle. A sealing rubber ring is provided at the connection between the cross bar and the spray pipe.

[0009] Further, the driving mechanism includes a telescopic cylinder. One end of the cross bar far from the plug penetrates through the spray pipe and is rotatably connected with the telescopic end of the telescopic cylinder. A sealing rubber ring is provided at the connection between the cross bar and the spray pipe. A long gear is provided at one end of the cross bar close to the telescopic cylinder. A motor is provided on one side of the telescopic cylinder. The output end of the motor is fixedly connected with a driving gear. The driving gear meshes with the long gear.

[0010] Further, a bearing is rotatably connected to the cross bar in the spray pipe. A support rod fixedly connected with the spray pipe is provided on the outer side of the bearing.

[0011] Such a structural design can assist in supporting the cross bar.

[0012] Further, the baffle is a steel strip.

[0013] Further, the nozzle is made of tungsten steel.

[0014] Such a structural design is applicable to the aluminum processing industry and can withstand a medium pressure of ≥60 bar.

[0015] Further, a support frame is provided at the water outlet end of the spray pipe.

[0016] Such a structural design can assist in fixing the spray pipe and enhance the stability of the spray pipe installation.

[0017] Beneficial effects:

[0018] The utility model discloses a cleaning mechanism for a stretch-bending straightening machine train. Through the nozzle with a gradually expanding water outlet outward and the spray pipe with a self-brushing function, the probability of nozzle blockage during the cleaning process of the machine train can be reduced, the cleaning quality can be stabilized, and thus the production quality can be improved. Brief description of the drawings

[0019] Figure 1This is a cross-sectional view of the nozzle of the cleaning mechanism of a stretch-bending straightening machine train of the present utility model;

[0020] Figure 2 This is a cross-sectional view of a cleaning mechanism of a stretch-bending straightening machine train in Embodiment 1;

[0021] Figure 3 This is a cross-sectional view of a cleaning mechanism of a stretch-bending straightening machine train in Embodiment 2;

[0022] The reference numerals in the figure are as follows: nozzle pipe 1, nozzle 2, liquid discharge port 3, baffle 4, cross bar 5, brush 6, handle 7, telescopic cylinder 8, long gear 9, motor 10, driving gear 11, bearing 12, support frame 13. Specific embodiments

[0023] The following specific embodiments are used to illustrate the implementation manners of the present utility model. Those skilled in the art can understand the advantages and effects of the present utility model from the content disclosed in this specification. It should be noted that the drawings provided in the following embodiments are only for illustrative purposes, showing only schematic diagrams, not physical diagrams, and should not be construed as limiting the present utility model. In order to better illustrate the embodiments of the present utility model, some components in the figure will be omitted, enlarged or reduced, which do not represent the dimensions of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the figure may be omitted.

[0024] In the figures of the embodiments of the present utility model, the same or similar reference numerals correspond to the same or similar components. In the description of the present utility model, it should be understood that if there are terms such as "upper", "lower", "left", "right", "front", "rear", etc. indicating the orientation or position relationship, they are based on the orientation or position relationship shown in the figure, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the figure are only for illustrative purposes and should not be construed as limiting the present utility model. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.

[0025] Such as Figure 1-2As shown in the figure, the utility model discloses a cleaning mechanism for a stretch-bending straightening machine train, which includes a spray pipe 1. A number of evenly spaced nozzles 2 are installed on the lower side of the spraying section of the spray pipe 1. The water outlet of the nozzle 2 is gradually expanded outwards, and external pollutants are not easily attached to the nozzle 2. A drain port 3 is arranged on the lower side of the left end of the spray pipe 1. A baffle 4 with through holes is arranged in the spray pipe 1. The baffle 4 is located between the nozzle 2 and the drain port 3. A cross bar 5 is arranged in the spray pipe 1. One end of the cross bar 5 close to the baffle 4 is fixedly connected with a plug, and the plug is used to block the through hole on the baffle 4. A number of staggered brushes 6 are arranged on the outer side of the cross bar 5. One brush 6 corresponds to one nozzle 2. The spray pipe 1 is also equipped with a driving mechanism, and the driving mechanism is used to drive the cross bar 5 to rotate and move left and right.

[0026] As a preference of this embodiment, the driving mechanism includes a handle 7. One end of the cross bar 5 far from the plug penetrates through the spray pipe 1 and is fixedly connected with the handle 7. A sealing rubber ring is arranged at the connection between the cross bar 5 and the spray pipe 1.

[0027] As a preference of this embodiment, the cross bar 5 in the spray pipe 1 is rotatably connected with a bearing 12, and three support rods fixedly connected with the spray pipe 1 are arranged on the outer side of the bearing 12.

[0028] As a preference of this embodiment, the baffle 4 is a steel strip.

[0029] As a preference of this embodiment, the nozzle 2 is made of tungsten steel.

[0030] As a preference of this embodiment, a support frame 13 is arranged at the water outlet end of the spray pipe 1.

[0031] The operation process of the cleaning mechanism for the stretch-bending straightening machine train of the utility model is as follows:

[0032] When the nozzle 2 is not cleaned, the cross bar 5 is driven to move leftwards through the handle 7, so that the plug at the left end of the cross bar 5 abuts against the through hole of the baffle 4. At this time, the brush 6 is misaligned with the nozzle, and the brush 6 will not affect the cleaning work of the nozzle.

[0033] When the nozzle 2 is cleaned, the cross bar 5 is driven to move rightwards through the handle 7, and the plug at the left end of the cross bar 5 is separated from the through hole of the baffle 4. At the same time, each brush 6 moves to directly above the corresponding nozzle, and then the handle 7 is rotated. The handle 7 drives the cross bar 5 to rotate, and further drives the brush 6 on the cross bar 5 to rotate and clean the nozzle 2. The impurities washed down are discharged through the through hole of the baffle 4 and the drain port 3 together with the cleaning liquid.

[0034] Embodiment 2

[0035] As Figure 3As shown in the figure, this embodiment discloses a cleaning mechanism for a stretch-bending straightening machine train. The difference between this embodiment and Embodiment 1 lies in the driving mechanism. The driving mechanism of this embodiment includes a telescopic cylinder 8. One end of the cross bar 5 far from the plug penetrates through the spray pipe 1 and is rotatably connected to the telescopic end of the telescopic cylinder 8. A sealing rubber ring is provided at the connection between the cross bar 5 and the spray pipe 1. One end of the cross bar 5 close to the telescopic cylinder 8 is fixedly connected with a long gear 9. A motor 10 is arranged on the side of the telescopic cylinder 8. The output end of the motor 10 is fixedly connected with a driving gear 11, and the driving gear 11 meshes with the long gear 9. The rest of the structure and operation mode of this embodiment are the same as those of Embodiment 1.

[0036] The process of the driving mechanism of this embodiment driving the cross bar 5 to move is as follows:

[0037] The telescopic cylinder 8 is used to drive the cross bar 5 to move left and right. The motor 10 drives the driving gear 11 to rotate. The driving gear 11 meshes with the long gear 9, thereby driving the cross bar 5 to rotate.

[0038] The above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the purpose and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention. The technologies, shapes, and structures not described in detail in the present invention are all well-known technologies.

Claims

1. A cleaning mechanism for a stretch-bending straightening machine train, characterized in that: It includes a nozzle (1). A number of evenly-spaced nozzles (2) are provided on the lower side of the spraying section of the nozzle (1). The water outlet of the nozzle (2) is gradually expanded outwards. A liquid discharge port (3) is provided on the lower side of the water outlet end of the nozzle (1). A baffle (4) with through holes is arranged inside the nozzle (1). The baffle (4) is located between the nozzle (2) and the liquid discharge port (3). A cross bar (5) is arranged inside the nozzle (1). A plug is provided at one end of the cross bar (5) close to the baffle (4). The plug is used to block the through hole on the baffle (4). A number of alternately arranged brushes (6) are provided on the outer side of the cross bar (5). One brush (6) corresponds to one nozzle (2). The nozzle (1) is also equipped with a driving mechanism. The driving mechanism is used to drive the cross bar (5) to rotate and move left and right.

2. The cleaning mechanism of a stretch-bending straightening machine train according to claim 1, characterized in that: The driving mechanism includes a handle (7). One end of the cross bar (5) far from the plug penetrates through the nozzle (1) and is fixedly connected to the handle (7). A sealing rubber ring is provided at the connection between the cross bar (5) and the nozzle (1).

3. The cleaning mechanism for a stretch-bending straightening machine train according to claim 1, characterized in that: The driving mechanism includes a telescopic cylinder (8). One end of the cross bar (5) far from the plug penetrates through the nozzle (1) and is rotatably connected to the telescopic end of the telescopic cylinder (8). A sealing rubber ring is provided at the connection between the cross bar (5) and the nozzle (1). A long gear (9) is provided at one end of the cross bar (5) close to the telescopic cylinder (8). A motor (10) is provided on one side of the telescopic cylinder (8). The output end of the motor (10) is fixedly connected with a driving gear (11). The driving gear (11) meshes with the long gear (9).

4. A cleaning mechanism for a stretch-bending straightening machine train according to claim 1, characterized in that: The cross bar (5) inside the nozzle (1) is rotatably connected with a bearing (12). A support rod fixedly connected to the nozzle (1) is provided on the outer side of the bearing (12).

5. A cleaning mechanism for a stretch-bending straightening machine train according to claim 1, characterized in that: The baffle (4) is a steel plate with a belt.

6. The cleaning mechanism of a stretch-bending straightening machine train according to claim 1, characterized in that: The nozzle (2) is made of tungsten steel.

7. A cleaning mechanism for a stretch-bending straightening machine train according to claim 1, characterized in that: A support frame (13) is provided at the water outlet end of the nozzle (1).