Dust removal device for aluminum alloy door and window production
By adjusting the position of the vacuum seat by motor, hydraulic cylinder and cylinder, combined with the automatic cleaning mechanism, the problems of poor vacuuming effect and time-consuming cleaning in the production of aluminum alloy doors and windows are solved, and efficient dust removal and convenient operation are achieved.
Patent Information
- Application Number
- CN202422204899.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The existing dust removal device for aluminum alloy doors and windows cannot flexibly adjust the position of the vacuum suction port, resulting in poor vacuum absorption effect, serious dust escape, and the cleaning process is time-consuming and labor-intensive, affecting the dust removal efficiency and device life.
The position of the vacuum seat is adjusted by motor, hydraulic cylinder, cylinder and guide rail, and combined with automatic cleaning mechanism, multi-directional adjustment and automatic cleaning are achieved, adsorption and dust removal are not required.
It significantly improves the vacuuming effect, reduces the labor intensity of workers, extends the service life of the device, improves the dust removal efficiency, and meets market demand.
Smart Images

Figure CN223113789U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of door and window production, in particular to a dust removal device for aluminum alloy door and window production. Background Technique
[0002] During the production process of aluminum alloy doors and windows, dust removal is a crucial link. A large amount of dust is generated during processes such as cutting and grinding of aluminum alloy doors and windows. These dusts not only affect the cleanliness of the production environment, but may also pose hazards to the health of workers. At the same time, they will also affect the quality and appearance of products. Therefore, an efficient dust removal device is of great significance for ensuring production safety and improving product quality.
[0003] Currently, the position of the dust suction port of the existing dust removal device often remains fixed and cannot be flexibly adjusted according to the actual layout of the aluminum alloy door and window production line or the specific requirements of the production process. This results in poor dust suction effect and serious dust escape phenomenon in some production scenarios, unable to meet the requirements of efficient dust removal. Moreover, when cleaning the filter screen inside the dust removal device, it usually needs to be manually disassembled and taken out. This not only takes time and effort in operation, increasing the labor intensity of workers, but also frequent disassembly and installation will affect the service life and dust removal efficiency of the dust removal device, making it inconvenient to use and bringing many troubles to people. Therefore, based on the above shortcomings, a dust removal device for aluminum alloy door and window production is now introduced to improve this situation. Content of the Utility Model
[0004] The purpose of the utility model is to provide a dust removal device for aluminum alloy door and window production to solve the problems raised in the above background technique.
[0005] To achieve the above object, the present utility model provides the following technical solutions: A dust removal device for the production of aluminum alloy doors and windows, including a base. Universal wheels are installed on both the left and right sides of the bottom end of the base. A motor is screw-connected to the center position of the bottom end of the inner cavity of the base. The output end of the upper surface of the motor extends out of the outer wall of the base and is equipped with a base. Guide rails are circumferentially provided at the top end of the base. Guide wheels are installed on both the left and right sides of the bottom end of the base, and the guide wheels are embedded in the inner cavity of the guide rails. A hydraulic cylinder is screw-connected to the center position of the bottom end of the inner cavity of the base. The output end of the upper surface of the hydraulic cylinder extends out of the outer wall of the base and is equipped with a dust collection box. One end of a guide rod is installed on both the left and right sides of the bottom end of the dust collection box, and the other end of the guide rod extends into the inner cavity of the base. A cylinder is screw-connected to the left side of the inner cavity of the dust collection box. The left output end of the cylinder extends out of the outer wall of the dust collection box and is equipped with a dust suction seat. One end of a dust suction hose is installed at the top end of the dust suction seat, and the other end of the dust suction hose extends into the inner cavity of the dust collection box. A hook is provided at the left top end of the dust collection box, and the dust suction hose is hung on the outer wall of the hook. A dust suction fan is screw-connected to the right side of the inner cavity of the dust collection box. A filter screen is installed in the inner cavity of the dust collection box. A cleaning mechanism is assembled at the top end of the dust collection box.
[0006] Preferably, the cleaning mechanism includes a connection seat, the connection seat is installed on the upper surface of the dust collection box, a water tank is provided at the top end of the connection seat, a spray head is installed at the bottom end of the connection seat, a water pump is screw-connected to the right side of the inner cavity of the water tank, and the output end of the lower surface of the water pump penetrates through the connection seat and is fixedly connected to the top end of the spray head.
[0007] Preferably, a water inlet is provided at the left top end of the water tank, drain ports are provided at the rear sides of both the water tank and the dust collection box, and the bottom ends of the inner cavities of both the water tank and the dust collection box are inclined surfaces.
[0008] Preferably, the inner cavities of the water tank, the water pump, and the spray head are all interconnected.
[0009] Preferably, the spray head is located above the filter screen.
[0010] Preferably, the length of the dust suction hose is greater than the moving distance of the dust suction seat from left to right.
[0011] Preferably, a plurality of through holes are provided on the right side of the dust collection box.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows: For the dust removal device used in the production of aluminum alloy doors and windows, through the cooperation among the motor, base, guide rail, guide wheel, hydraulic cylinder, dust collection box, guide rod and cylinder, the position angle of the dust suction seat can be adjusted. Through the cooperation among the dust suction seat, dust suction hose, dust suction fan and filter screen, the external environment can be subjected to adsorption dust removal treatment. The cleaning mechanism can wash the dust collection part inside the dust collection box, including the filter screen. The device adopts a multi-directional adjustment method, which can not only adsorb and remove dust from the dust at the corresponding position according to the use requirements, with remarkable dust suction effect, but also does not require manual cleaning of the inside of the dust removal device. The flushing method can automatically clean the dust collection part inside, with simple and convenient operation, time-saving and labor-saving, greatly reducing the labor intensity of workers, improving the overall service life and dust removal efficiency, being easy to use, with strong practicability, and meeting the use requirements in the existing market. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is a schematic structural diagram of the present utility model;
[0014] Figure 2 is a top view of the guide rail of the present utility model.
[0015] In the figure: 1, base; 2, universal wheel; 3, motor; 4, base; 5, guide rail; 6, guide wheel; 7, hydraulic cylinder; 8, dust collection box; 9, guide rod; 10, cylinder; 11, dust suction seat; 12, dust suction hose; 13, hook; 14, dust suction fan; 15, filter screen; 16, cleaning mechanism; 161, connecting seat; 162, water tank; 163, spray head; 164, water pump. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0016] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0017] Please refer to Figure 1-2, the present utility model provides a technical solution: a dust removal device for the production of aluminum alloy doors and windows, including a base 1. Universal wheels 2 are installed on both the left and right sides of the bottom end of the base 1. A motor 3 is screw - connected to the center position of the inner cavity bottom end of the base 1. The output end of the upper surface of the motor 3 extends out of the outer wall of the base 1 and is equipped with a base 4. Guide rails 5 are circumferentially opened at the top end of the base 1. Guide wheels 6 are installed on both the left and right sides of the bottom end of the base 4. The guide wheels 6 are embedded in the inner cavity of the guide rails 5. Through the cooperation between the guide rails 5 and the guide wheels 6, the stability of the base 4 during movement can be improved. A hydraulic cylinder 7 is screw - connected to the center position of the inner cavity bottom end of the base 4. The output end of the upper surface of the hydraulic cylinder 7 extends out of the outer wall of the base 4 and is equipped with a dust collection box 8. One ends of guide rods 9 are installed on both the left and right sides of the bottom end of the dust collection box 8, and the other ends of the guide rods 9 extend into the inner cavity of the base 4. A cylinder 10 is screw - connected to the left side of the inner cavity of the dust collection box 8. The left - hand output end of the cylinder 10 extends out of the outer wall of the dust collection box 8 and is equipped with a dust suction seat 11. One end of a dust suction hose 12 is installed at the top end of the dust suction seat 11, and the other end of the dust suction hose 12 extends into the inner cavity of the dust collection box 8. A hook 13 is arranged at the left - hand top end of the dust collection box 8, and the dust suction hose 12 is hung on the outer wall of the hook 13. A dust suction fan 14 is screw - connected to the right side of the inner cavity of the dust collection box 8. A filter screen 15 is installed in the inner cavity of the dust collection box 8. The filter screen 15 is installed in an inclined shape. A cleaning mechanism 16 is assembled at the top end of the dust collection box 8.
[0018] As a preferred solution, furthermore, the cleaning mechanism 16 includes a connection seat 161. The connection seat 161 is installed on the upper surface of the dust collection box 8. A water tank 162 is arranged at the top end of the connection seat 161. A spray head 163 is installed at the bottom end of the connection seat 161. A water pump 164 is screw - connected to the right side of the inner cavity of the water tank 162. The output end of the lower surface of the water pump 164 penetrates through the connection seat 161 and is fixedly connected to the top end of the spray head 163.
[0019] As a preferred solution, furthermore, a water inlet is arranged at the left - hand top end of the water tank 162. Drain ports are arranged on both the rear side of the water tank 162 and the dust collection box 8. The inner cavity bottom ends of the water tank 162 and the dust collection box 8 are both arranged as inclined surfaces, and the inclined surfaces approach the drain ports, thus facilitating the flow of water.
[0020] As a preferred solution, furthermore, the inner cavities of the water tank 162, the water pump 164, and the spray head 163 are all mutually communicated.
[0021] As a preferred solution, furthermore, the spray head 163 is located above the filter screen 15, thus ensuring that the clear water sprayed by the spray head 163 can comprehensively clean the filter screen 15.
[0022] As a preferred solution, furthermore, the length of the dust suction hose 12 is greater than the distance that the dust suction seat 11 moves left and right.
[0023] As a preferred solution, further, a plurality of through holes are provided on the right side of the dust collection box 8, and the through holes can play a role in heat dissipation and ventilation.
[0024] The electrical components mentioned in this solution are all prior art, and only one of their models is listed. As long as the electrical components that can meet the requirements in this solution can be used.
[0025] Through the personnel in this field, all the electrical components in this case are connected to their adapted power supplies through wires, and a suitable controller should be selected according to the actual situation to meet the control requirements. For the specific connection and control sequence, refer to the following working principle, and complete the electrical connection according to the sequence of the electrical components working one after another. The detailed connection means are well-known techniques in this field. The following mainly introduces the working principle and process, and will not explain the electrical control. The specific work is as follows.
[0026] Turn on the motor 3, and the motor 3 will drive the base 4 and all the structural components on the base 4 to rotate clockwise or counterclockwise, so that the position angle of the dust suction seat 11 can be adjusted according to the usage requirements; turn on the hydraulic cylinder 7, and the hydraulic cylinder 7 will drive the dust collection box 8 and all the structural components on the dust collection box 8 to move up or down, so that the position height of the dust suction seat 11 can be adjusted according to the usage requirements; turn on the cylinder 10, and the cylinder 10 will drive the dust suction seat 11 and one end of the dust suction hose 12 to move left or right, so that the horizontal position of the dust suction seat 11 can be adjusted according to the usage requirements;
[0027] During use, push the base 1 and move it to a suitable position, and then perform the above operations. After adjusting the position angle of the dust suction seat 11, the dust suction position can be determined. Then turn on the dust suction fan 14, and the dust suction fan 14 will suck the dust from the outside into the dust collection box 8 through the dust suction seat 11 and the dust suction hose 12 for collection, thus achieving the purpose of dust removal; when it is necessary to clean the dust collection part inside the dust collection box 8, first inject clean water into the water tank 162, turn on the water pump 164, and the water pump 164 will extract the clean water and discharge it from the spray head 163. The discharged clean water will wash the dust collection part inside the dust collection box 8, including the filter screen 15. After the washing is completed, open the drain port to directly discharge the sewage; this device adopts a multi-directional adjustment method, which can not only perform adsorption dust removal treatment on the dust at the corresponding position according to the usage requirements, and the dust suction effect is remarkable. Moreover, it does not require manual cleaning of the inside of the dust removal device, and can automatically clean the dust collection part inside by flushing, with simple and convenient operation, time-saving and labor-saving, greatly reducing the labor intensity of workers, improving the overall service life and dust removal efficiency, being convenient to use, having strong practicability, and being suitable for popularization.
[0028] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "coaxial", "bottom", "one end", "top", "central position", "the other end", "upper", "one side", "top end", "inner", "front part", "central", "both ends", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation; at the same time, unless otherwise clearly specified and limited, terms such as "snap connection", "plug connection", "welding", "installation", "setting", "interference fit", "screw connection", "pin connection", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. Unless otherwise clearly limited, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0029] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model, and the scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A dust removal device for the production of aluminum alloy doors and windows, comprising a base (1), characterized in that: Universal wheels (2) are installed on both the left and right sides of the bottom end of the base (1). A motor (3) is screwed to the center position of the bottom end inside the cavity of the base (1). The output end of the upper surface of the motor (3) extends out of the outer wall of the base (1) and is equipped with a base (4). Guide rails (5) are provided in a circular pattern at the top end of the base (1). Guide wheels (6) are installed on both the left and right sides of the bottom end of the base (4). The guide wheels (6) are embedded in the inner cavity of the guide rails (5). A hydraulic cylinder (7) is screwed to the center position of the bottom end inside the cavity of the base (4). The output end of the upper surface of the hydraulic cylinder (7) extends out of the outer wall of the base (4) and is equipped with a dust collection box (8). One end of a guide rod (9) is installed on both the left and right sides of the bottom end of the dust collection box (8), and the other end of the guide rod (9) extends into the inner cavity of the base (4). A cylinder (10) is screwed to the left side inside the cavity of the dust collection box (8). The left output end of the cylinder (10) extends out of the outer wall of the dust collection box (8) and is equipped with a dust suction seat (11). One end of a dust suction hose (12) is installed at the top end of the dust suction seat (11), and the other end of the dust suction hose (12) extends into the inner cavity of the dust collection box (8). A hook (13) is provided at the left top end of the dust collection box (8). The dust suction hose (12) is hung on the outer wall of the hook (13). A dust suction fan (14) is screwed to the right side inside the cavity of the dust collection box (8). A filter screen (15) is installed inside the dust collection box (8). A cleaning mechanism (16) is assembled at the top end of the dust collection box (8).
2. The dust removal device for the production of aluminum alloy doors and windows according to claim 1, characterized in that: The cleaning mechanism (16) includes a connection seat (161). The connection seat (161) is installed on the upper surface of the dust collection box (8). A water tank (162) is provided at the top end of the connection seat (161). A spray head (163) is installed at the bottom end of the connection seat (161). A water pump (164) is screwed to the right side inside the cavity of the water tank (162). The output end of the lower surface of the water pump (164) penetrates through the connection seat (161) and is fixedly connected to the top end of the spray head (163).
3. The dust removal device for the production of aluminum alloy doors and windows according to claim 2, characterized in that: An inlet is provided at the left top end of the water tank (162). Drain ports are provided on both the rear sides of the water tank (162) and the dust collection box (8). The bottom ends inside the cavities of the water tank (162) and the dust collection box (8) are both arranged as inclined surfaces.
4. A dust removal device for the production of aluminum alloy doors and windows according to claim 2, characterized in that: The inner cavities of the water tank (162), the water pump (164), and the spray head (163) are all interconnected.
5. The dust removal device for the production of aluminum alloy doors and windows according to claim 2, characterized in that: The spray head (163) is located above the filter screen (15).
6. The dust removal device for the production of aluminum alloy doors and windows according to claim 1, characterized in that: The length of the dust suction hose (12) is greater than the moving distance of the dust suction seat (11) from left to right.
7. A dust removal device for the production of aluminum alloy doors and windows according to claim 1, characterized in that: Multiple through holes are provided on the right side of the dust collection box (8).