Wire softening and shaping device
By designing a wire softening and shaping device, using wire feeding, slitting, peeling and softening components, the internal stress problems of the wire are solved, and the wire is flat and easy to weld.
Patent Information
- Application Number
- CN202422359823.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The prior art is difficult to effectively eliminate bending or torsional stress inside the wire, resulting in uneven wire after welding.
A wire softening and shaping device is designed, including a wire feeding mechanism, a slitting peeling mechanism, a wire shifting mechanism and a softening component. Through multiple steps of wiring, cutting, peeling, softening and combing, the internal stress of the wire is simultaneously eliminated to make it smoother.
Improves cutting and peeling efficiency, eliminates internal stress of wire, makes wire smoother and facilitates subsequent processing.
Smart Images
Figure CN223114057U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire shaping, in particular to a wire softening and shaping device. Background Art
[0002] Before welding multiple wires to a part, in order to make the wires more flat as a whole and facilitate subsequent accurate welding, the wires are usually shaped during cutting and peeling to make the distances between multiple wires consistent and the distances between the ends of the wires consistent, so as to facilitate subsequent processing.
[0003] For example, Chinese Patent CN219837093U discloses a peeling and forming device. This device feeds, shapes, guides, cuts, and finally peels and forms the wires through the cooperation of a feeding component, a shaping component, a traction driving component, a cutting component, and a peeling and forming component.
[0004] However, for wires with a relatively hard wire core, during winding, unwinding, and cutting, there are easily bending or torsional stresses inside. It is necessary to eliminate the internal stresses by energizing and softening to make the wires more flat, so that the welded wires will not twist due to internal stresses; and it is difficult for this device to soften the wires and eliminate the internal stresses of the wires.
[0005] Based on this, the utility model designs a wire softening and shaping device to solve the above problems. Summary of the Utility Model
[0006] The purpose of the utility model is to solve the problems in the prior art and provide a wire softening and shaping device.
[0007] A wire softening and shaping device includes a frame, a machine table, an upper support frame, and a lower support frame;
[0008] The machine table is located on the left side of the frame, the upper support frame is located on the upper side of the machine table, and the lower support frame is located on the lower side of the machine table; a wire feeding mechanism for feeding wires is installed on the frame; a cutting and peeling mechanism for cutting the wires and peeling the two ends of the wires is installed in the middle of the upper support frame, the lower support frame, and the machine table;
[0009] The cutting and peeling mechanism includes an upper cutting component, a lower cutting component, a wire pulling component, and a peeling component; the upper cutting component is installed on the upper support frame, the lower cutting component is installed on the lower support frame, and a wire pulling component for pulling the wires is installed in the middle of the machine table; the peeling component is installed on the upper cutting component and the lower cutting component;
[0010] Wire transfer mechanisms for transferring and combing wire are symmetrically installed on both sides of the machine; the wire transfer mechanism includes a pushing component and a wire transfer and combing component. The pushing component is installed on the upper side of the machine, and two wire transfer and combing components are installed on the moving end of the pushing component; Softening components for assisting in softening the wire are symmetrically installed on both sides of the upper support frame and the lower support frame.
[0011] Preferably, the upper cutting component includes an upper cutting cylinder, a mounting plate, a fixed upper peeling knife, a follower plate, a limiting slide rail, a spring, a moving upper peeling knife, an upper cutting knife, and an upper pressing table. The upper cutting cylinder is fixedly installed in the middle of the upper support frame, and the output end of the upper cutting cylinder is fixedly installed with a mounting plate; A fixed upper peeling knife is fixedly installed at the right end of the lower side of the mounting plate, a limiting slide rail is fixedly installed on the lower side of the mounting plate, a follower plate is installed on the lower side of the limiting slide rail in a limiting sliding manner, and an upper pressing table is fixedly installed on the right side of the follower plate; A moving upper peeling knife is fixedly installed in the middle of the upper pressing table, and a moving upper peeling knife is fixedly installed on the left side of the follower plate; The left side of the follower plate is fixedly connected to one end of the spring, and the other end of the spring is fixedly connected to the fixed upper peeling knife.
[0012] Preferably, the lower cutting component includes a lower cutting cylinder, a mounting frame, a lower pressing table, a sliding rod, a lower cutting knife, a fixed lower peeling knife, a moving lower peeling knife, and a limiting block. The lower cutting cylinder is fixedly installed in the middle of the lower support frame, and the output end of the lower cutting cylinder is fixedly installed with a mounting frame; A lower cutting knife is fixedly installed in the middle of the lower pressing table; Sliding rods are symmetrically installed on the left and right sides of the lower pressing table respectively. The left end of the left sliding rod passes through the moving lower peeling knife and is fixedly connected to the limiting block, and the right end of the right sliding rod passes through the fixed lower peeling knife and is fixedly connected to the limiting block; The sliding rod is in limiting sliding connection with the fixed lower peeling knife and the moving lower peeling knife; The fixed lower peeling knife is fixedly installed on the right side of the mounting frame.
[0013] Preferably, the wire pulling component includes a wire pulling cylinder and a wire pulling pneumatic clamp. The wire pulling cylinder is fixedly installed in the middle of the machine, and the output end of the wire pulling cylinder is fixedly installed with a wire pulling pneumatic clamp for clamping the wire.
[0014] Preferably, the peeling component includes a storage box, a peeling cylinder, a plug rod, and a plug slot. The storage box is fixedly installed on the upper side of the mounting frame, the peeling cylinder is fixedly installed on the left side of the mounting frame, and the output end of the peeling cylinder is fixedly connected to the moving lower peeling knife; Plug rods are symmetrically installed on the lower side of the upper pressing table, plug slots are symmetrically opened on the upper side of the lower pressing table, and the plug rods are inserted into the plug slots.
[0015] Preferably, the pushing component includes a pushing cylinder, a guide rail, and a pushing frame. The pushing cylinder is fixedly installed on the right side of the machine, the guide rail is fixedly installed on the upper side of the machine, and the pushing frame is installed on the guide rail in a limiting sliding manner; The right end of the pushing frame is fixedly connected to the output end of the pushing cylinder.
[0016] Preferably, the wire shifting and combing assembly includes a wire shifting cylinder, a transfer rack, a slide rail and a wire combing assembly. The wire shifting cylinder is fixedly installed on the pushing rack. The output end of the wire shifting cylinder is fixedly installed with a transfer rack. A slide rail is fixedly installed on the side of the transfer rack. A combing assembly is installed on the left side of the transfer rack and on the slide rail.
[0017] Preferably, the wire combing assembly includes a wire combing cylinder, a combing pneumatic clamp, a clamping pneumatic clamp, wire combs, guide rods and a baffle. The wire combing cylinder is fixedly installed on the left side of the transfer rack. The output end of the wire combing cylinder is fixedly installed with a combing pneumatic clamp. A guide rod is fixedly installed on the right side of the combing pneumatic clamp. The guide rod passes through the clamping pneumatic clamp and is fixedly installed with a stop block at the end. The clamping pneumatic clamp and the combing pneumatic clamp are both installed on the slide rail with limited sliding; Wire combs are fixedly installed at equal intervals on the left side of the combing pneumatic clamp; The baffle is fixedly installed on the transfer rack.
[0018] Preferably, the softening assembly includes a softening cylinder, a moving frame, limiting grooves and conductive plates. Softening cylinders are symmetrically installed on the upper support frame and the lower support frame. The output end of the softening cylinder is fixedly installed with a moving frame. Limiting grooves are respectively formed at equal intervals at both ends of the moving frame; Conductive plates are respectively fixedly installed in the middle parts of the limiting grooves at both ends; The conductive plates are electrically connected to an external power supply through wires.
[0019] Compared with the prior art, the beneficial effects of the present utility model are as follows: 1. The wire pulling assembly synchronously pulls out multiple groups of wires to the required cutting length; The pushing assembly drives the wire shifting and combing assembly to move, and the wire shifting and combing assembly preliminarily combs and shapes the wires, so that multiple groups of wires are basically kept flat; Start the upper cutting component and the lower cutting component, and cooperate with the upper cutting component and the lower cutting component to cut the ends of the wires. At the same time, cooperate with the peeling component, the wire shifting and combing assembly, the upper cutting component and the lower cutting component to peel the ends of the wires on both sides of the cutting position; Thus, while cutting, the ends of the wires on both sides of the cutting position are synchronously peeled; Improve the cutting and peeling efficiency;
[0020] 2. The wire shifting and combing assembly drives the cut and peeled wires to move to the middle of the softening assembly, and the softening assembly softens the cut and peeled wires. At the same time, the wire shifting and combing assembly combs and shapes the softened wires again, so as to eliminate the internal stress of the wires and make the wires flatter; Subsequently, the pushing assembly drives the wires after reshaping through the wire shifting and combing assembly to move, which is convenient for subsequent processing;
[0021] 3. Through the arrangement of multiple groups of pushing assemblies and wire shifting and combing assemblies, wire shifting is carried out alternately, so that while one wire shifting and combing assembly drives the wires to carry out subsequent processing after wire shifting, other wire shifting and combing assemblies carry out wire shifting operations. Description of the Drawings
[0022] Figure 1 is a three-dimensional view of a wire softening and shaping device of the present utility modelFigure 1 ;
[0023] Figure 2 This is the front view of a wire softening and shaping device of the present utility model;
[0024] Figure 3 It is a sectional view along the A-A direction of Figure 2 ; Figure 1 ;
[0025] Figure 4 It is a sectional view along the A-A direction of Figure 2 ; Figure 2 ;
[0026] Figure 5 It is Figure 3 The enlarged view at position B in
[0027] Figure 6 It is Figure 4 The enlarged view at position C in
[0028] Figure 7 It is Figure 1 The enlarged view at position D in
[0029] Figure 8 It is the schematic diagram of the upper pressing table and its connection structure;
[0030] Figure 9 It is the schematic diagram of the moving frame and its connection structure.
[0031] The labels in the figure respectively represent:
[0032] 11. Frame; 12. Machine table; 13. Upper support frame; 14. Lower support frame; 2. Wire feeding mechanism; 21. Wire feeding reel; 22. Guide wheel; 23. Wire arranging roller; 24. Circular groove; 25. Fixed block; 26. Wire passing groove; 27. Wire arranging pneumatic clamp; 4. Slitting and peeling mechanism; 41. Upper slitting assembly; 411. Upper slitting cylinder; 412. Mounting plate; 413. Fixed upper peeling knife; 414. Follow-up plate; 415. Limit slide rail; 416. Spring; 417. Movable upper peeling knife; 418. Upper slitting knife; 419. Upper pressing table; 42. Lower slitting assembly; 421. Lower slitting cylinder; 422. Mounting frame; 423. Lower pressing table; 424. Slide bar; 425. Lower slitting knife; 426. Fixed lower peeling knife; 427. Movable lower peeling knife; 428. Limit block; 43. Wire pulling assembly; 431. Wire pulling cylinder; 432. Wire pulling pneumatic clamp; 44. Peeling assembly; 441. Storage box; 442. Peeling cylinder; 443. Insert rod; 444. Insert slot; 5. Wire shifting mechanism; 51. Pushing assembly; 511. Pushing cylinder; 512. Guide rail; 513. Pushing frame; 52. Wire shifting and combing assembly; 521. Wire shifting cylinder; 522. Shifting frame; 523. Slide rail; 524. Combing cylinder; 525. Combing pneumatic clamp; 526. Clamping pneumatic clamp; 527. Comb teeth; 528. Guide rod; 529. Baffle; 6. Softening assembly; 61. Softening cylinder; 62. Movable frame; 63. Limit slot; 64. Conductive plate. Detailed implementation manners
[0033] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some but not all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0034] The terms used in the embodiments of the present utility model are only for the purpose of describing specific embodiments, and are not intended to limit the present utility model. The singular forms "a", "the" and "said" used in the embodiments of the present utility model and the appended claims are also intended to include the plural forms, unless the context clearly indicates otherwise. "Plural" generally includes at least two, but does not exclude the case of including at least one.
[0035] It should be understood that the term "and / or" used herein is merely a description of the associated relationship of associated objects, indicating that three relationships may exist. For example, A and / or B may represent three situations: A exists alone, A and B exist simultaneously, and B exists alone. In addition, the character " / " in this text generally indicates that the associated objects before and after are in an "or" relationship.
[0036] Depending on the context, the words "if" or "when" as used herein may be interpreted as "when...", "while...", "in response to determining", or "in response to detecting". Similarly, depending on the context, the phrase "if determined" or "if detecting (stated condition or event)" may be interpreted as "when determined", "in response to determining", "when detecting (stated condition or event)", or "in response to detecting (stated condition or event)".
[0037] It should also be noted that the term "comprising", "including", or any other variant thereof is intended to cover non-exclusive inclusion, such that a commodity or system comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such commodity or system. Without further limitation, an element defined by the statement "comprising one..." does not exclude the existence of additional identical elements in the commodity or system comprising said element.
[0038] Figures 1 - 6 Shown is a wire softening and shaping device of the present utility model, comprising a frame 11, a machine table 12, an upper support frame 13, and a lower support frame 14;
[0039] The machine table 12 is located on the left side of the frame 11, the upper support frame 13 is located on the upper side of the machine table 12, and the lower support frame 14 is located on the lower side of the machine table 12; a wire feeding mechanism 2 for feeding the wire is installed on the frame 11; a slitting and peeling mechanism 4 for cutting the wire and peeling both ends of the wire is installed in the middle of the upper support frame 13, the lower support frame 14, and the machine table 12;
[0040] The slitting and peeling mechanism 4 includes an upper slitting assembly 41, a lower slitting assembly 42, a wire pulling assembly 43, and a peeling assembly 44; the upper slitting assembly 41 is installed on the upper support frame 13, the lower slitting assembly 42 is installed on the lower support frame 14, and a wire pulling assembly 43 for pulling the wire is installed in the middle of the machine table 12; the peeling assembly 44 is installed on the upper slitting assembly 41 and the lower slitting assembly 42;
[0041] On both sides of the machine table 12, wire transfer mechanisms 5 for transferring and combing wires are symmetrically installed; the wire transfer mechanism 5 includes a pushing component 51 and a wire transfer and combing component 52. The pushing component 51 is installed on the upper side of the machine table 12, and two groups of wire transfer and combing components 52 are installed on the moving end of the pushing component 51; on both sides of the upper support frame 13 and the lower support frame 14, softening components 6 for assisting in softening the wires are symmetrically installed.
[0042] In this embodiment, when the wire shaping device facilitating wire softening works normally, multiple groups of wires are delivered by the wire feeding mechanism 2, and then the wire pulling component 43 synchronously pulls out the required cutting length of the multiple groups of wires; the pushing component 51 drives the wire transfer and combing component 52 to move, and the wire transfer and combing component 52 preliminarily combs and shapes the wires, making the multiple groups of wires basically flat; the upper cutting component 41 and the lower cutting component 42 are started, and the ends of the wires are cut through the cooperation of the upper cutting component 41 and the lower cutting component 42. At the same time, through the cooperation of the peeling component 44, the wire transfer and combing component 52, the upper cutting component 41, and the lower cutting component 42, the ends of the wires on both sides of the cutting position are peeled; thus, while cutting, the ends of the wires on both sides of the cutting position are synchronously peeled; the cutting and peeling efficiency is improved.
[0043] Subsequently, the wire transfer and combing component 52 drives the cut and peeled wires to move to the middle of the softening component 6. The softening component 6 softens the cut and peeled wires, and at the same time, the wire transfer and combing component 52 combs and shapes the softened wires again, thereby eliminating the internal stress of the wires and making the wires smoother; then the pushing component 51 drives the wires after re-shaping through the wire transfer and combing component 52 to move, facilitating subsequent processing; during this process, through the arrangement of multiple groups of pushing components 51 and wire transfer and combing components 52, wire transfer is carried out alternately, so that while one wire transfer and combing component 52 drives the wires to carry out subsequent processing after wire transfer, other wire transfer and combing components 52 carry out wire transfer operations.
[0044] In some embodiments, as Figures 1 - 9 shown, as a preferred embodiment of the present invention, the wire feeding mechanism 2 includes a wire feeding disk 21, a guiding wheel 22, a wire arranging roller 23, a circular groove 24, a fixing block 25, a wire passing groove 26, and a wire arranging pneumatic clamp 27. Multiple groups of wire feeding disks 21 driven by motors are rotatably installed on the frame 11, multiple groups of guiding wheels 22 are rotatably installed on the frame 11, and a wire arranging pneumatic clamp 27, a fixing block 25, and a wire arranging roller 23 are sequentially fixedly installed on the left side of the frame 11 from left to right; evenly spaced circular grooves 24 for limiting the wires are formed on the wire arranging roller 23; evenly spaced wire passing grooves 26 for limiting the wires are arranged in the middle of the fixing block 25.
[0045] The upper slitting assembly 41 includes an upper slitting cylinder 411, a mounting plate 412, a fixed upper peeling knife 413, a follower plate 414, a limit slide rail 415, a spring 416, a movable upper peeling knife 417, an upper slitting knife 418, and an upper pressing table 419. The upper slitting cylinder 411 is fixedly installed in the middle of the upper support frame 13, and the output end of the upper slitting cylinder 411 is fixedly installed with a mounting plate 412; the right end of the lower side of the mounting plate 412 is fixedly installed with a fixed upper peeling knife 413, and the lower side of the mounting plate 412 is fixedly installed with a limit slide rail 415. A follower plate 414 is installed on the lower side of the limit slide rail 415 in a limit sliding manner, and an upper pressing table 419 is fixedly installed on the right side of the follower plate 414; a movable upper peeling knife 417 is fixedly installed in the middle of the upper pressing table 419, and a movable upper peeling knife 417 is fixedly installed on the left side of the follower plate 414; the left side of the follower plate 414 is fixedly connected to one end of the spring 416, and the other end of the spring 416 is fixedly connected to the fixed upper peeling knife 413;
[0046] The lower slitting assembly 42 includes a lower slitting cylinder 421, a mounting frame 422, a lower pressing table 423, a slide rod 424, a lower slitting knife 425, a fixed lower peeling knife 426, a movable lower peeling knife 427, and a limit block 428. The lower slitting cylinder 421 is fixedly installed in the middle of the lower support frame 14, and the output end of the lower slitting cylinder 421 is fixedly installed with a mounting frame 422; a lower slitting knife 425 is fixedly installed in the middle of the lower pressing table 423; slide rods 424 are symmetrically installed on the left and right sides of the lower pressing table 423. The left end of the left slide rod 424 passes through the movable lower peeling knife 427 and is fixedly connected to the limit block 428, and the right end of the right slide rod 424 passes through the fixed lower peeling knife 426 and is fixedly connected to the limit block 428; the slide rod 424 is in a limit sliding connection with the fixed lower peeling knife 426 and the movable lower peeling knife 427; the fixed lower peeling knife 426 is fixedly installed on the right side of the mounting frame 422;
[0047] The wire pulling assembly 43 includes a wire pulling cylinder 431 and a wire pulling pneumatic clamp 432. The wire pulling assembly 43 is fixedly installed in the middle of the machine table 12, and the output end of the wire pulling cylinder 431 is fixedly installed with a wire pulling pneumatic clamp 432 for clamping the wire;
[0048] The peeling assembly 44 includes a storage box 441, a peeling cylinder 442, a plug rod 443, and a plug slot 444. The storage box 441 is fixedly installed on the upper side of the mounting frame 422, the peeling cylinder 442 is fixedly installed on the left side of the mounting frame 422, and the output end of the peeling cylinder 442 is fixedly connected to the movable lower peeling knife 427; plug rods 443 are symmetrically installed on the lower side of the upper pressing table 419, plug slots 444 are symmetrically opened on the upper side of the lower pressing table 423, and the plug rod 443 is inserted into the plug slot 444;
[0049] The pushing component 51 includes a pushing cylinder 511, a guide rail 512 and a pushing frame 513. The pushing cylinder 511 is fixedly installed on the right side of the machine table 12. The guide rail 512 is fixedly installed on the upper side of the machine table 12. The pushing frame 513 is installed on the guide rail 512 in a limited sliding manner; the right end of the pushing frame 513 is fixedly connected to the output end of the pushing cylinder 511;
[0050] Two wire-transferring and combing components 52 are symmetrically installed on the upper side of the pushing frame 513;
[0051] The wire-transferring and combing component 52 includes a wire-transferring cylinder 521, a transferring frame 522, a sliding rail 523 and a wire-combing component. The wire-transferring cylinder 521 is fixedly installed on the pushing frame 513. The output end of the wire-transferring cylinder 521 is fixedly installed with the transferring frame 522. The side of the transferring frame 522 is fixedly installed with the sliding rail 523. The wire-combing component is installed on the left side of the transferring frame 522 and on the sliding rail 523;
[0052] The wire-combing component includes a wire-combing cylinder 524, a combing pneumatic clamp 525, a clamping pneumatic clamp 526, comb teeth 527, a guide rod 528 and a baffle 529. The wire-combing cylinder 524 is fixedly installed on the left side of the transferring frame 522. The output end of the wire-combing cylinder 524 is fixedly installed with the combing pneumatic clamp 525; a guide rod 528 is fixedly installed on the right side of the combing pneumatic clamp 525. The guide rod 528 passes through the clamping pneumatic clamp 526 and then is fixedly installed with a stop block. The clamping pneumatic clamp 526 and the combing pneumatic clamp 525 are both installed on the sliding rail 523 in a limited sliding manner; comb teeth 527 are fixedly installed on the left side of the combing pneumatic clamp 525 at equal intervals; the baffle 529 is fixedly installed on the transferring frame 522.
[0053] The softening component 6 includes a softening cylinder 61, a moving frame 62, a limiting groove 63 and a conductive plate 64. The softening cylinders 61 are symmetrically installed on the upper support frame 13 and the lower support frame 14. The output end of the softening cylinder 61 is fixedly installed with the moving frame 62. The two ends of the moving frame 62 are respectively provided with limiting grooves 63 at equal intervals; conductive plates 64 are respectively fixedly installed in the middle parts of the limiting grooves 63 at both ends; the conductive plates 64 are electrically connected to an external power supply through wires.
[0054] Positioning grooves for positioning the wire are evenly opened at equal intervals in the middle parts of the wire-combing pneumatic clamp 27, the wire-dragging pneumatic clamp 432, the sliding rail 523 and the combing pneumatic clamp 525.
[0055] In this embodiment, multiple wire-feeding reels 21 feed the wire. After the wire is guided by the guide wheel 22, it is preliminarily positioned in the circular groove 24 of the wire-combing roller 23. Subsequently, the wire respectively passes through a plurality of wire passing grooves 26 in the middle of the fixing block 25 for positioning, and the end of the wire is clamped by the wire-combing pneumatic clamp 27;
[0056] The wire-pulling cylinder 431 drives the wire-pulling pneumatic clamp 432 to move to the left of the wire-arranging pneumatic clamp 27, clamps the end of the wire on the left side of the wire-arranging pneumatic clamp 27 through the wire-pulling pneumatic clamp 432, releases the wire-arranging pneumatic clamp 27, and then the wire-pulling cylinder 431 drives the wire-pulling pneumatic clamp 432 to reset, so as to pull out the cutting length of the wire through the wire-pulling pneumatic clamp 432;
[0057] The wire-transferring cylinder 521 drives the transfer rack 522 to move horizontally, thereby driving the wire-combing cylinder 524, the wire-combing pneumatic clamp 525 and the clamping pneumatic clamp 526 to move horizontally, so that the wire-combing pneumatic clamp 525 and the clamping pneumatic clamp 526 move to the position aligned with the wire; the right side of the wire is clamped through the clamping pneumatic clamp 526, and then the wire-pulling pneumatic clamp 432 is released, so that the left side of the wire is released, and the left side of the wire falls between the comb teeth 527;
[0058] The upper cutting cylinder 411 drives the fixed upper peeling knife 413 and the limit slide rail 415 to move downward through the mounting plate 412, thereby driving the movable upper peeling knife 417, the upper cutting knife 418, the upper pressing table 419 and the insertion rod 443 to move downward through the follower plate 414; at the same time, the lower cutting cylinder 421 drives the mounting frame 422 to move upward, thereby driving the lower cutting knife 425, the fixed lower peeling knife 426, the movable lower peeling knife 427 and the limit block 428 to move upward; the insertion rod 443 is inserted into the insertion slot 444; the wire is cut by the upper cutting knife 418 and the lower cutting knife 425, and at the same time, the outer skins of the ends of the wire on both sides of the cutting position are cut by the fixed upper peeling knife 413, the movable upper peeling knife 417, the fixed lower peeling knife 426 and the movable lower peeling knife 427; the cut outer skins of the ends are clamped by the upper pressing table 419 and the lower pressing table 423;
[0059] The wire-combing cylinder 524 drives the wire-combing pneumatic clamp 525 to move horizontally under the limiting action of the slide rail 523, so as to comb the wire through the comb teeth 527; the guide rod 528 on the wire-combing pneumatic clamp 525 slides with limited displacement with the clamping pneumatic clamp 526 until the stop block at the right end of the guide rod 528 contacts the clamping pneumatic clamp 526 to drive the clamping pneumatic clamp 526 to move until the clamping pneumatic clamp 526 is blocked by the baffle 529, and the wire-combing pneumatic clamp 525 is operated to clamp the other end of the wire; during this process, the clamping pneumatic clamp 526 drives the cut wire to move horizontally; the wire core at the end of the cut wire on the left side is separated from the outer skin; the upper cutting cylinder 411 and the lower cutting cylinder 421 are reset, so that the outer skin at the end of the wire is separated and falls into the storage box 441;
[0060] Subsequently, the peeling cylinder 442 drives the moving lower peeling knife 427 to move horizontally. The moving lower peeling knife 427 and the lower pressing table 423 are driven to move horizontally in sequence through the limit block 428 and the sliding rod 424. At the same time, the upper pressing table 419 is driven to move horizontally through the inserting rod 443 and the inserting slot 444. The upper pressing table 419 moves horizontally under the limiting action of the follower plate 414 and the limiting slide rail 415, and the spring 416 stretches, so that the wire core at the end of the wire on the right side is separated from the outer skin.
[0061] The wire moving cylinder 521 drives the wire moving frame 522 to move horizontally, so as to drive the cut and peeled wire to move between the moving frames 62 through the slide rail 523, the combing pneumatic clamp 525 and the clamping pneumatic clamp 526; the softening cylinders 61 on the upper support frame 13 and the lower support frame 14 drive the moving frames 62 to move relatively respectively, so that the wire cores after wire stripping at both ends of the wire are clamped by the conductive plates 64 in the middle of the limiting grooves 63 respectively; the wire is electrified through the conductive plate 64 to soften the wire; the combing pneumatic clamp 525 is released, and then the combing cylinder 524 drives the combing pneumatic clamp 525 to move to the right and then reset, and the softened wire is combed and reshaped again through the comb teeth 527 on the combing pneumatic clamp 525, so that the combing pneumatic clamp 525 clamps the wire; subsequently, the softening cylinder 61 drives the conductive plate 64 to reset through the moving frame 62.
[0062] The pushing cylinder 511 drives the pushing frame 513 to move horizontally under the limiting action of the guide rail 512, so as to drive the wire moving cylinder 521, the wire moving frame 522, the slide rail 523, the combing pneumatic clamp 525 and the clamping pneumatic clamp 526 to drive the shaped wire to move.
[0063] In some embodiments, as Figures 1 - 9 shown, as a preferred embodiment of the present utility model, a method for using a wire softening and shaping device includes the following steps:
[0064] Step 1: Multiple wire feeding discs 21 feed wires. After the wires are guided by the guide wheels 22, they are preliminarily positioned in the circular grooves 24 of the wire arranging rollers 23. Subsequently, the wires pass through the multiple wire passing grooves 26 in the middle of the fixing blocks 25 for positioning, and the wire ends are clamped by the wire arranging pneumatic clamps 27; the wire pulling cylinder 431 clamps the wire ends through the wire pulling pneumatic clamp 432, and then the wire pulling cylinder 431 drives the wire pulling pneumatic clamp 432 to reset, and pulls out the cutting length of the wire.
[0065] Step 2: The wire moving cylinder 521 drives the wire moving frame 522 to move horizontally, so as to drive the combing pneumatic clamp 525 and the clamping pneumatic clamp 526 to move to the position aligned with the wire; the right side of the wire is clamped by the clamping pneumatic clamp 526, and then the wire pulling pneumatic clamp 432 is released, so that the left side of the wire is released, and the left side of the wire falls between the comb teeth 527.
[0066] Step 3: The upper cutting cylinder 411 drives the fixed upper peeling knife 413, the limit slide rail 415, the follower plate 414, the movable upper peeling knife 417, the upper cutting knife 418, the upper pressing table 419, and the inserting rod 443 to move downward through the mounting plate 412; at the same time, the lower cutting cylinder 421 drives the mounting frame 422, the lower cutting knife 425, the fixed lower peeling knife 426, the movable lower peeling knife 427, and the limit block 428 to move upward; the inserting rod 443 is inserted into the slot 444; the upper cutting knife 418 and the lower cutting knife 425 cut the wire; the fixed upper peeling knife 413, the movable upper peeling knife 417, the fixed lower peeling knife 426, and the movable lower peeling knife 427 cut the outer skins at both ends of the wire on both sides of the cutting position; the upper pressing table 419 and the lower pressing table 423 clamp the cut outer skins at the ends;
[0067] Step 4: The wire combing cylinder 524 drives the combing pneumatic clamp 525 to move horizontally, and combs the wire through the comb teeth 527; until the stopper at the right end of the guide rod 528 contacts the clamping pneumatic clamp 526 and drives the clamping pneumatic clamp 526 to move until the clamping pneumatic clamp 526 is blocked by the baffle 529; the combing pneumatic clamp 525 clamps the other end of the wire; during this process, the clamping pneumatic clamp 526 drives the cut wire to move horizontally, so that the wire core at the end of the cut wire on the left side is separated from the outer skin; the peeling cylinder 442 drives the movable lower peeling knife 427 and the lower pressing table 423 to move horizontally in sequence through the limit block 428 and the slide rod 424, and at the same time drives the upper pressing table 419 to move horizontally through the inserting rod 443 and the slot 444, so as to separate the wire core at the end of the wire on the right side from the outer skin; the upper cutting cylinder 411 and the lower cutting cylinder 421 reset, so that the separated outer skins at the ends of the wire fall into the storage box 441;
[0068] Step 5: The wire moving cylinder 521 drives the transfer rack 522 to move horizontally, so as to drive the cut and peeled wire to move between the moving racks 62 through the slide rail 523, the combing pneumatic clamp 525, and the clamping pneumatic clamp 526; the softening cylinders 61 on the upper support frame 13 and the lower support frame 14 drive the moving racks 62 to move relatively respectively, so that the wire cores after wire stripping at both ends of the wire are clamped by the conductive plates 64 in the middle of the limit slots 63; the wire is energized through the conductive plate 64 to soften the wire; the combing pneumatic clamp 525 is released, and then the wire combing cylinder 524 drives the combing pneumatic clamp 525 to move to the right and then reset, and combs and shapes the softened wire again through the comb teeth 527 on the combing pneumatic clamp 525, so that the combing pneumatic clamp 525 clamps the wire; then the softening cylinder 61 drives the conductive plate 64 to reset through the moving rack 62;
[0069] Step 6: The pushing cylinder 511 drives the pushing rack 513 to move horizontally under the limiting action of the guide rail 512, so as to drive the wire moving cylinder 521, the transfer rack 522, the slide rail 523, the combing pneumatic clamp 525, and the clamping pneumatic clamp 526 to drive the shaped wire to move.
[0070] The above are only the preferred embodiments of the present utility model and are not intended to limit the scope of implementation of the present utility model. That is, all equivalent changes and modifications made to the content within the scope of the patent application of the present utility model shall fall within the technical scope of the present utility model.
Claims
1. A wire softening and shaping device, comprising a frame (11), a machine table (12), an upper support frame (13) and a lower support frame (14), characterized in that: The machine table (12) is located on the left side of the frame (11), the upper support frame (13) is located on the upper side of the machine table (12), and the lower support frame (14) is located on the lower side of the machine table (12); a wire feeding mechanism (2) for feeding the wire is installed on the frame (11); a slitting and peeling mechanism (4) for cutting the wire and peeling the two ends of the wire is installed in the middle of the upper support frame (13), the lower support frame (14) and the machine table (12); The slitting and peeling mechanism (4) includes an upper slitting component (41), a lower slitting component (42), a wire pulling component (43) and a peeling component (44); the upper slitting component (41) is installed on the upper support frame (13), the lower slitting component (42) is installed on the lower support frame (14), and a wire pulling component (43) for pulling the wire is installed in the middle of the machine table (12); the peeling component (44) is installed on the upper slitting component (41) and the lower slitting component (42); Wire shifting mechanisms (5) for shifting and combing the wire are symmetrically installed on both sides of the machine table (12); the wire shifting mechanism (5) includes a pushing component (51) and a wire shifting and combing component (52), the pushing component (51) is installed on the upper side of the machine table (12), and two groups of wire shifting and combing components (52) are installed on the moving end of the pushing component (51); softening components (6) for assisting in softening the wire are symmetrically installed on both sides of the upper support frame (13) and the lower support frame (14).
2. The wire softening and shaping device according to claim 1, characterized in that, The upper slitting component (41) includes an upper slitting cylinder (411), a mounting plate (412), a fixed upper peeling knife (413), a follower plate (414), a limit sliding rail (415), a spring (416), a moving upper peeling knife (417), an upper slitting knife (418) and an upper pressing table (419). The upper slitting cylinder (411) is fixedly installed in the middle of the upper support frame (13), and the output end of the upper slitting cylinder (411) is fixedly installed with a mounting plate (412); the right end of the lower side of the mounting plate (412) is fixedly installed with a fixed upper peeling knife (413), the lower side of the mounting plate (412) is fixedly installed with a limit sliding rail (415), a follower plate (414) is installed on the lower side of the limit sliding rail (415) in a limit sliding manner, and an upper pressing table (419) is fixedly installed on the right side of the follower plate (414); a moving upper peeling knife (417) is fixedly installed in the middle of the upper pressing table (419), and a moving upper peeling knife (417) is fixedly installed on the left side of the follower plate (414); the left side of the follower plate (414) is fixedly connected with one end of a spring (416), and the other end of the spring (416) is fixedly connected with the fixed upper peeling knife (413).
3. The wire softening and shaping device according to claim 2, characterized in that, The lower slitting assembly (42) includes a lower slitting cylinder (421), a mounting frame (422), a lower pressing table (423), a slide bar (424), a lower slitting knife (425), a fixed lower peeling knife (426), a movable lower peeling knife (427), and a limit block (428). The lower slitting cylinder (421) is fixedly installed in the middle of the lower support frame (14), and the output end of the lower slitting cylinder (421) is fixedly installed with a mounting frame (422); a lower slitting knife (425) is fixedly installed in the middle of the lower pressing table (423); slide bars (424) are symmetrically installed on the left and right sides of the lower pressing table (423). The left end of the left slide bar (424) passes through the movable lower peeling knife (427) and is fixedly connected to the limit block (428), and the right end of the right slide bar (424) passes through the fixed lower peeling knife (426) and is fixedly connected to the limit block (428); the slide bar (424) is in limit sliding connection with the fixed lower peeling knife (426) and the movable lower peeling knife (427); the fixed lower peeling knife (426) is fixedly installed on the right side of the mounting frame (422).
4. The wire softening and shaping device according to claim 3, characterized in that, The wire pulling assembly (43) includes a wire pulling cylinder (431) and a wire pulling pneumatic clamp (432). The wire pulling cylinder (431) is fixedly installed in the middle of the machine table (12), and the output end of the wire pulling cylinder (431) is fixedly installed with a wire pulling pneumatic clamp (432) for clamping the wire.
5. The wire softening and shaping device according to claim 4, characterized in that, The peeling assembly (44) includes a storage box (441), a peeling cylinder (442), a plug rod (443), and a plug slot (444). The storage box (441) is fixedly installed on the upper side of the mounting frame (422), the peeling cylinder (442) is fixedly installed on the left side of the mounting frame (422), and the output end of the peeling cylinder (442) is fixedly connected to the movable lower peeling knife (427); plug rods (443) are symmetrically installed on the lower side of the upper pressing table (419), plug slots (444) are symmetrically opened on the upper side of the lower pressing table (423), and the plug rod (443) is inserted into the plug slot (444).
6. The wire softening and shaping device according to claim 5, characterized in that, The pushing assembly (51) includes a pushing cylinder (511), a guide rail (512), and a pushing frame (513). The pushing cylinder (511) is fixedly installed on the right side of the machine table (12), the guide rail (512) is fixedly installed on the upper side of the machine table (12), and a pushing frame (513) is installed on the guide rail (512) in a limit sliding manner; the right end of the pushing frame (513) is fixedly connected to the output end of the pushing cylinder (511).
7. The wire softening and shaping device according to claim 6, characterized in that, The wire moving and combing assembly (52) includes a wire moving cylinder (521), a moving frame (522), a slide rail (523), and a wire combing assembly. The wire moving cylinder (521) is fixedly installed on the pushing frame (513), the output end of the wire moving cylinder (521) is fixedly installed with a moving frame (522), a slide rail (523) is fixedly installed on the side of the moving frame (522), and a combing assembly is installed on the left side of the moving frame (522) and on the slide rail (523).
8. The wire softening and shaping device according to claim 7, wherein, The wire combing assembly includes a wire combing cylinder (524), a combing pneumatic clamp (525), a clamping pneumatic clamp (526), comb teeth (527), a guide rod (528) and a baffle (529). The wire combing cylinder (524) is fixedly installed on the left side of the transfer rack (522), and the output end of the wire combing cylinder (524) is fixedly installed with a combing pneumatic clamp (525); a guide rod (528) is fixedly installed on the right side of the combing pneumatic clamp (525), and a stop block is fixedly installed after the guide rod (528) passes through the clamping pneumatic clamp (526). The clamping pneumatic clamp (526) and the combing pneumatic clamp (525) are both installed on the slide rail (523) with limited sliding; comb teeth (527) are fixedly installed at equal intervals on the left side of the combing pneumatic clamp (525); the baffle (529) is fixedly installed on the transfer rack (522).
9. The wire softening and shaping device according to claim 8, characterized in that, The softening assembly (6) includes a softening cylinder (61), a moving frame (62), a limiting groove (63) and a conductive plate (64). Softening cylinders (61) are symmetrically installed on the upper support frame (13) and the lower support frame (14). The output end of the softening cylinder (61) is fixedly installed with a moving frame (62), and limiting grooves (63) are respectively opened at equal intervals at both ends of the moving frame (62); conductive plates (64) are respectively fixedly installed in the middle parts of the limiting grooves (63) at both ends; the conductive plates (64) are electrically connected to an external power supply through wires.
Citation Information
Patent Citations
Peeling forming device
CN219837093U