Waste sand collecting module of sand vibrating machine

By designing a waste sand collection module of the sand vibrating machine, including a waste sand box, a slope-climbing belt conveyor, an inverted trapezoidal guide cover plate and a material transport truck, the problem of low waste sand recycling efficiency of the existing sand vibrating machine is solved, and efficient waste sand collection and transportation is achieved.

CN223114154UActive Publication Date: 2025-07-18WUXI BELL MASCH CO LTD
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Patent Information

Application Number
CN202422171038.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-07-18
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The existing sand vibrator is inefficient in the waste sand recycling process, requires a lot of manual cleaning, and there are many sand impurities falling on the ground, resulting in poor overall efficiency.

Method used

A waste sand collection module of a sand vibrating machine is designed, including a waste sand box, a slope-climbing belt conveyor, an inverted trapezoidal guide cover plate, a connecting material block and a material transport vehicle. Through the coordinated work of these components, efficient collection and transportation of waste sand can be achieved.

Benefits of technology

It improves the collection and transportation efficiency of waste sand, reduces manual intervention, reduces cleaning time, and ensures the quality of collected waste sand.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a sand shaker waste sand collecting module which comprises a waste sand box, a sand shaker, a sand shaker and a sand shaker, wherein the waste sand box is a hollow cavity formed by peripheral side walls, and a conveying groove is formed in the side wall of one side of the waste sand box; one side of the climbing belt conveyor is arranged on the outer side of the waste sand box, the other side of the climbing belt conveyor enters the cavity from the conveying groove, the top of the inverted trapezoidal guide cover plate is connected with the peripheral side wall of the top of the waste sand box, and the connecting material blocking module is arranged at the top end of the waste sand box through welding; the dumper is arranged under the side, away from the waste sand box, of the climbing belt conveyor, most of waste sand thrown out through left-right high-frequency vibration of the sand vibration machine can directly fall onto the inverted-trapezoid-shaped guide cover plate downwards, and a small part of waste sand can be thrown to the outer side and is blocked by the sand blocking wall to slide onto the inverted-trapezoid-shaped guide cover plate. The waste sand falling on the inverted trapezoidal guide cover plate downwards falls on the belt from the discharging groove, the climbing belt conveyor conveys the waste sand from one side of the cavity to the outer side of the waste sand box through the belt, the waste sand enters a collecting bag of the dumper from the waste sand guide plate, and the overall process efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the field of sand vibrating machines, especially the technical field of waste sand centralized recovery, and specifically relates to a waste sand collection module for a sand vibrating machine. Background Art

[0002] When the existing sand vibrating machine shakes the sand mold on the casting, a large amount of it falls into the waste bin, and a small amount is thrown and falls on the external ground. Technicians need to regularly sweep the waste sand on the ground into the waste bin. When the waste bin is full, the waste in the waste bin is shoveled into the collection bag with a shovel, and the collection bags are stacked on the transport vehicle and transported to the waste sand regeneration workshop by the transport vehicle. The overall efficiency is relatively poor. Cleaning and collection take a lot of time for technicians, and the efficiency is low. Moreover, there are too many impurities in the waste sand recovered on the ground. Therefore, a waste sand collection module for a sand vibrating machine needs to be designed. Summary of the Invention

[0003] In view of the above-mentioned disadvantages of the prior art, the purpose of the present utility model is to provide a waste sand collection module for a sand vibrating machine to solve the difficulties of the prior art.

[0004] To achieve the above purpose and other related purposes, the present utility model provides a waste sand collection module for a sand vibrating machine, including:

[0005] A waste sand box 1, the waste sand box 1 is composed of side walls on all four sides to form a hollow cavity 11 with an open top, and a transport groove 12 is opened on one side wall of the waste sand box 1;

[0006] A climbing belt conveyor 2, one side of the climbing belt conveyor 2 is arranged outside the waste sand box 1, the other side of the climbing belt conveyor 2 enters the cavity 11 from the transport groove 12, the other side of the climbing belt conveyor 2 is in contact with the inner side wall of the waste sand box 1 away from the transport groove 12, and the height of the climbing belt conveyor 2 on one side in the cavity 11 is lower than that on the other side;

[0007] An inverted trapezoidal guiding cover plate 3, the top of the inverted trapezoidal guiding cover plate 3 is connected to the side walls around the top of the waste sand box 1 by welding, the bottom of the inverted trapezoidal guiding cover plate 3 extends towards the middle section direction of the climbing belt conveyor 2 on the inner side of the cavity 11, a blanking groove 31 is opened at the bottom end of the inverted trapezoidal guiding cover plate 3, and the blanking groove 31 is located directly above the middle belt 21 of the climbing belt conveyor 2;

[0008] A connecting baffle module 4, the connecting baffle module 4 is arranged at the top end of the waste sand box 1 by welding;

[0009] A material transport vehicle 5, the material transport vehicle 5 is arranged directly below the side of the climbing belt conveyor 2 away from the waste sand box 1.

[0010] According to the preferred solution, a waste sand guide plate 6 is provided on the side of the climbing belt conveyor 2 away from the waste sand box 1. A card slot 61 is provided in the middle of the top of the waste sand guide plate 6. The top of the waste sand guide plate 6 is sleeved on the left and right side frames 22 at the bottom of the climbing belt conveyor 2 through the card slot 61. Connecting bolts 62 are inserted through the left and right sides of the top of the waste sand guide plate 6. The bottom of the connecting bolts 62 passes through the waste sand guide plate 6 and is connected to the side frame 22. The bottom of the waste sand guide plate 6 extends downward and away from the waste sand box 1.

[0011] According to the preferred solution, the connecting baffle module 4 includes:

[0012] A connecting frame 41, which is a square frame and is welded around the top of the waste sand box 1;

[0013] Two vertical vibrating sand machine installation rods 42 are symmetrically and vertically arranged on the top of the waste sand box 1. The left and right sides of the vertical vibrating sand machine installation rods 42 are connected to the inner side walls of the front and rear sides of the connecting frame 41 by welding;

[0014] A horizontal vibrating sand machine installation rod 43 is horizontally arranged directly above the climbing belt conveyor 2. One side of the horizontal vibrating sand machine installation rod 43 is connected to the inner side wall of the connecting frame 41 close to the transport trough 12 by welding. The other side of the horizontal vibrating sand machine installation rod 43 passes through the two vertical vibrating sand machine installation rods 42 in sequence by welding and is connected to the inner side wall of the connecting frame 41 away from the transport trough 12;

[0015] A sand retaining wall 44, the bottom of which is connected to the top of the connecting frame 41 by welding around the perimeter. An operation slot 45 is provided in the middle of the side of the sand retaining wall 44 away from the horizontal vibrating sand machine installation rod 43.

[0016] According to the preferred solution, the material transport vehicle 5 includes:

[0017] An inverted trapezoidal material transport box 51, which is arranged directly below the waste sand guide plate 6. The inverted trapezoidal material transport box 51 is composed of side walls on all four sides to form a hollow waste sand receiving cavity with an open top. The inner diameter of the top of the inverted trapezoidal material transport box 51 is larger than the inner diameter of the bottom;

[0018] A collection bag 52, the top of which is sleeved around the top of the inverted trapezoidal material transport box 51, and the bottom of the collection bag 52 enters the waste sand receiving cavity;

[0019] A pushing handle 53, the bottom of which is welded to the outer side wall of the top of the inverted trapezoidal material transport box 51 on the side away from the waste sand box 1 on the left and right sides;

[0020] The directional wheel 54 is arranged around the bottom of the inverted trapezoidal material conveying box 51 through bolt connection.

[0021] The utility model adopts a waste sand box, an inverted trapezoidal guiding cover plate of a climbing belt conveyor, a connecting material blocking module and a material transporting vehicle. During use, most of the waste sand thrown out by the high-frequency vibration of the sand vibrating machine left and right will directly fall downward onto the inverted trapezoidal guiding cover plate, and a small part of the waste sand will be thrown outward and blocked by the sand blocking wall and slide onto the inverted trapezoidal guiding cover plate. The waste sand falling onto the inverted trapezoidal guiding cover plate will slide downward along the side wall of the inverted trapezoidal guiding cover plate and fall into the belt on one side inside the cavity of the climbing belt conveyor through the feeding chute. The climbing belt conveyor transports the waste sand from one side of the cavity to the outside of the waste sand box through the belt, and the waste sand enters the collection bag of the material transporting vehicle through the waste sand guiding plate, and the overall process efficiency is relatively high.

[0022] In the following text, the optimal embodiments of implementing the utility model will be described in more detail in conjunction with the drawings, so as to easily understand the features and advantages of the utility model. Brief Description of the Drawings

[0023] Figure 1 Showing the three-dimensional structure schematic diagram of the utility model;

[0024] Figure 2 Showing the enlarged three-dimensional structure schematic diagram of the connection between the top of the waste sand box and the material blocking module in the utility model;

[0025] Figure 3 Showing the enlarged three-dimensional structure schematic diagram of the material transporting vehicle in the utility model;

[0026] Figure 4 Showing the enlarged three-dimensional structure schematic diagram of the cavity in the utility model;

[0027] Figure 5 Showing the enlarged three-dimensional structure schematic diagram of the waste sand guiding plate in the utility model;

[0028] Figure 6 Showing the sand vibrating machine installed on the top of the connection material blocking module of the utility model;

[0029] Label Description

[0030] 1. Waste sand box; 11. Cavity; 12. Transport groove;

[0031] 2. Climbing belt conveyor; 21. Belt; 22. Frame;

[0032] 3. Inverted trapezoidal guiding cover plate; 31. Feeding chute;

[0033] 4. Connection material blocking module; 41. Connection frame; 42. Sand vibrating machine installation vertical rod; 43. Sand vibrating machine installation cross rod; 44. Sand blocking wall; 45. Operation slot;

[0034] 5. Material transport vehicle; 51. Inverted trapezoidal material transport box; 52. Collection bag; 53. Pushing handle; 54. Directional wheel;

[0035] 6. Waste sand guide plate; 61. Card slot; 62. Connecting bolt; Detailed implementation manners

[0036] In order to make the objectives, technical solutions and advantages of the technical solutions of the present utility model clearer, the technical solutions of the embodiments of the present utility model will be clearly and completely described below in conjunction with the drawings of the specific embodiments of the present utility model. The same reference numerals in the drawings represent the same components. It should be noted that the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the described embodiments of the present utility model without creative efforts fall within the protection scope of the present utility model.

[0037] Compared with the embodiments shown in the drawings, the feasible implementation solutions within the protection scope of the present utility model may have fewer components, have other components not shown in the drawings, different components, differently arranged components or differently connected components, etc. In addition, two or more components in the drawings may be implemented in a single component, or a single component shown in the drawings may be implemented as multiple separate components.

[0038] Unless otherwise defined, the technical terms or scientific terms used herein shall have the ordinary meanings understood by those of ordinary skill in the art to which the present utility model belongs. The "first", "second" and similar terms used in the specification and claims of the patent application of the present utility model do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, similar terms such as "a" or "one" do not necessarily indicate a quantity limitation. The terms such as "including" or "comprising" mean that the elements or objects appearing before this word cover the elements or objects listed after this word and their equivalents, without excluding other elements or objects. The terms such as "connected" or "coupled" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. The terms such as "upper", "lower", "left" and "right" are only used to represent relative positional relationships, and when the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0039] The present utility model provides a waste sand collection module for a sand vibrating machine, which is used in the waste sand centralized recovery process. The present utility model does not limit the type of the sand vibrating machine, but the waste sand box 1, the climbing belt conveyor 2, the inverted trapezoidal guide cover plate 3, the connecting baffle module 4 and the material transport vehicle 5 are particularly suitable for the waste sand centralized recovery in the sand vibrating machine.

[0040] Generally speaking, the waste sand collection module of the vibrating sand machine proposed by the present utility model mainly includes: a waste sand box 1, a climbing belt conveyor 2, an inverted trapezoidal guiding cover plate 3, a connecting baffle module 4, and a material transport vehicle 5. Among them, reference can be made to Figure 1 , which shows the layout relationship of the waste sand box 1, the climbing belt conveyor 2, the inverted trapezoidal guiding cover plate 3, the connecting baffle module 4, and the material transport vehicle 5.

[0041] When the waste sand collection module of the vibrating sand machine proposed by the present utility model is actually used, the vibrating sand machine is installed on the top of the connecting baffle module 4. The four sides of the bottom of the vibrating sand machine are connected to the vibrating sand machine installation cross bar 43 and the vibrating sand machine installation vertical bar 42 through bolts. Most of the waste sand thrown out by the left and right high-frequency vibration of the vibrating sand machine will directly fall downward onto the inverted trapezoidal guiding cover plate 3. A small part of the waste sand will be thrown outward and blocked by the sand retaining wall 44 and slide down onto the inverted trapezoidal guiding cover plate 3. The waste sand falling onto the inverted trapezoidal guiding cover plate 3 will slide down along the side wall of the inverted trapezoidal guiding cover plate 3 and fall from the feeding chute 31 onto the belt 21 on one side inside the cavity 11 of the climbing belt conveyor 2. The climbing belt conveyor 2 transports the waste sand from one side of the cavity 11 to the outside of the waste sand box 1 through the belt. The waste sand enters the collection bag 52 of the material transport vehicle 5 through the waste sand guiding plate 6. After the material transport vehicle 5 is full, the technician replaces it with an empty material transport vehicle 5, pushes the full material transport vehicle 5 to the waste sand regeneration workshop, removes the collection bag 52 and then pushes it back. After pushing it back, put on an empty collection bag 52. The overall process has high efficiency.

[0042] It should also be noted that the connecting baffle module 4 is welded and arranged at the top of the waste sand box 1. The connecting baffle module 4 includes: a connecting frame 41, a vibrating sand machine installation vertical bar 42, a vibrating sand machine installation cross bar 43, and a sand retaining wall 44. Among them, the connecting frame 41 is a square frame, and the connecting frame 41 is welded and arranged around the top of the waste sand box 1. There are 2 vibrating sand machine installation vertical bars 42, and the 2 vibrating sand machine installation vertical bars 42 are symmetrically arranged vertically on the top of the waste sand box 1. The left and right sides of the vibrating sand machine installation vertical bar 42 are connected to the inner side walls of the front and rear sides of the connecting frame 41 by welding. The vibrating sand machine installation cross bar 43 is horizontally arranged directly above the climbing belt conveyor 2. One side of the vibrating sand machine installation cross bar 43 is connected to the inner side wall of the connecting frame 41 close to the transport groove 12 by welding. The other side of the vibrating sand machine installation cross bar 43 passes through the 2 vibrating sand machine installation vertical bars 42 in sequence and is connected to the inner side wall of the connecting frame 41 far from the transport groove 12 by welding. The bottom of the sand retaining wall 44 is connected to the top of the connecting frame 41 by welding. A operation slot 45 is opened in the middle of the side of the sand retaining wall 44 far from the vibrating sand machine installation cross bar 43. Technicians can load and unload the vibrating sand machine through the operation slot 45.

[0043] The material transport vehicle 5 is arranged directly below the side of the uphill belt conveyor 2 away from the waste sand box 1. The material transport vehicle 5 includes: an inverted trapezoidal material transport box 51, a collection bag 52, a push handle 53 and a directional wheel 54. Among them, the inverted trapezoidal material transport box 51 is arranged directly below the waste sand guide plate 6. The inverted trapezoidal material transport box 51 is composed of side walls around to form a hollow waste sand accommodating cavity with an open top. The inner diameter of the top of the inverted trapezoidal material transport box 51 is larger than that of the bottom. The periphery of the top of the collection bag 52 is sleeved on the top of the inverted trapezoidal material transport box 51, and the bottom of the collection bag 52 enters the waste sand accommodating cavity. The collection bag 52 can stack the collected waste sand in the waste sand regeneration workshop without leaving the material transport vehicle 5 there. In this way, 2 material transport vehicles 5 can complete the circulation. When the technician pushes the full material transport vehicle 5, the empty material transport vehicle 5 takes over, and the sand vibrating machine does not need to stop working, improving the production efficiency.

[0044] The above embodiments merely illustrate the principles and effects of the present invention, rather than limiting the present invention. Any person familiar with this technology can modify or change the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes completed by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed by the present invention should still be covered by the claims of the present invention.

Claims

1. A waste sand collection module for a sand vibrating machine, characterized in that, include: A waste sand box (1), wherein the waste sand box (1) is composed of four side walls forming a hollow cavity (11) with an opening at the top, and a transport trough (12) is provided on one side wall of the waste sand box (1); A climbing belt conveyor (2), one side of the climbing belt conveyor (2) is arranged outside the waste sand box (1), the other side of the climbing belt conveyor (2) enters the cavity (11) from the transport trough (12), the other side of the climbing belt conveyor (2) contacts the inner wall of the waste sand box (1) away from the transport trough (12), and the height of the climbing belt conveyor (2) on one side in the cavity (11) is lower than that on the other side; An inverted trapezoidal guide cover plate (3), wherein the top of the inverted trapezoidal guide cover plate (3) is connected to the side walls of the top of the waste sand box (1) by welding, and the bottom of the inverted trapezoidal guide cover plate (3) extends in the direction of the middle section of the climbing belt conveyor (2) on one side of the cavity (11), and a material discharge trough (31) is provided at the bottom end of the inverted trapezoidal guide cover plate (3), and the material discharge trough (31) is located directly above the belt (21) in the climbing belt conveyor (2); A connecting material blocking module (4), wherein the connecting material blocking module (4) is arranged on the top of the waste sand box (1) by welding; A material transport vehicle (5), wherein the material transport vehicle (5) is arranged directly below the side of the climbing belt conveyor (2) away from the waste sand box (1).

2. The waste sand collection module of the sand vibrating machine according to claim 1, characterized in that A waste sand guide plate (6) is arranged on the side of the climbing belt conveyor (2) away from the waste sand box (1), a slot (61) is provided in the middle of the top of the waste sand guide plate (6), the top of the waste sand guide plate (6) is sleeved on the left and right frames (22) of the bottom of the climbing belt conveyor (2) through the slot (61), connecting bolts (62) are passed through the left and right sides of the top of the waste sand guide plate (6), the bottom of the connecting bolts (62) passes through the waste sand guide plate (6) and is connected to the frame (22), and the bottom of the waste sand guide plate (6) extends downwardly toward the side away from the waste sand box (1).

3. The waste sand collection module of the sand vibrating machine according to claim 2, wherein, The connecting material blocking module (4) comprises: A connecting frame (41), the connecting frame (41) is a square frame, and the connecting frame (41) is arranged around the top of the waste sand box (1) by welding; A sand vibrating machine mounting vertical rod (42), wherein two sand vibrating machine mounting vertical rods (42) are provided, and the two sand vibrating machine mounting vertical rods (42) are symmetrically vertically arranged on the top of the waste sand box (1), and the left and right sides of the sand vibrating machine mounting vertical rod (42) are connected to the inner side walls of the front and rear sides of the connecting frame (41) by welding; A sand vibrating machine installation cross bar (43), the sand vibrating machine installation cross bar (43) is transversely arranged just above the climbing belt conveyor (2), one side of the sand vibrating machine installation cross bar (43) is connected to the inner side wall of the connecting frame (41) in the direction close to the transport trough (12) by welding, and the other side of the sand vibrating machine installation cross bar (43) is connected to the inner side wall of the connecting frame (41) in the direction away from the transport trough (12) by welding through two sand vibrating machine installation vertical bars (42) in sequence; The sand retaining wall (44), the periphery of the bottom of the sand retaining wall (44) is connected to the top end of the connecting frame (41) by welding, and an operation groove (45) is provided in the middle of the side of the sand retaining wall (44) away from the vibrating sand machine installation cross bar (43).

4. The waste sand collection module of the vibrating sand machine according to claim 3, characterized in that, The material transport vehicle (5) includes: An inverted trapezoidal material transport box (51), the inverted trapezoidal material transport box (51) is arranged directly below the waste sand guide plate (6), the inverted trapezoidal material transport box (51) is composed of side walls around to form a hollow waste sand containing cavity with an open top, and the inner diameter of the top of the inverted trapezoidal material transport box (51) is larger than the inner diameter of the bottom; A collection bag (52), the periphery of the top of the collection bag (52) is sleeved on the top of the inverted trapezoidal material transport box (51), and the bottom of the collection bag (52) enters the waste sand containing cavity; A push handle (53), the left and right sides of the bottom of the push handle (53) are arranged on the outer side wall of the top of the inverted trapezoidal material transport box (51) away from the waste sand box (1) by welding; Steering wheels (54), the steering wheels (54) are arranged around the bottom of the inverted trapezoidal material transport box (51) by bolt connection.