Novel precision alloy processing equipment
By combining the hydraulic telescopic rod and conveyor belt with the template fixing assembly and liquid barrier device, the problem of metal liquid overflow solidification and manual positioning efficiency in the precision alloy processing device is solved, and rapid positioning and efficient processing are achieved.
Patent Information
- Application Number
- CN202422238452.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The existing precision alloy processing equipment has problems such that metal liquids are prone to overflow and solidify when poured too much and the manual positioning efficiency is low.
The hydraulic telescopic rod and conveyor belt are used to match the template fixing assembly and liquid barrier device to achieve rapid positioning and blocking of metal liquids, avoid overflow and solidification, and control the alloy injection assembly through the hydraulic lifting rod to improve positioning accuracy and efficiency.
It realizes rapid positioning and blocking of metal liquids, prevents overflow and solidification, improves processing efficiency and positioning accuracy, and reduces labor intensity.
Smart Images

Figure CN223114164U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of new precision alloys, and more specifically, the utility model relates to a new precision alloy processing device. Background Art
[0002] New precision alloys are a type of metal materials that have been specially designed and processed, with excellent physical, chemical, and mechanical properties. They are widely used in fields such as aerospace, medical devices, and the electronics industry, meeting the stringent requirements of modern industry for materials with characteristics such as high purity, special properties, corrosion resistance, high-temperature stability, and precise dimensional control.
[0003] After retrieval, the existing patent (publication number: CN216632572U) discloses a new precision alloy processing device, including a workbench, a quantitative pouring component, and a blanking component. A pouring mold is arranged above the workbench, and an upper frame body is installed outside the workbench. A cylinder is installed below the upper frame body, and a piston rod is arranged below the cylinder. A cross frame plate is fixed below the piston rod, and a pouring box is fixed below the cross frame plate. The quantitative pouring component for precision alloy pouring processing is fixed below the inner ring of the pouring box, and the quantitative pouring component includes a quantitative pipe, a micro telescopic rod, a push plate, a heat-resistant piston block, and a pouring head. The pouring head is fixed below the quantitative pipe, and the micro telescopic rod is installed above the inside of the quantitative pipe. This new precision alloy processing device can carry out pouring processing on precision alloys, and can achieve uniform quantitative pouring during the pouring process. In addition, it can also polish the surface of the formed precision alloy parts through a grinding strip to make it smooth and flat.
[0004] During the use of the above device, there are two main problems: First, when the device pours an excessive amount, although the overflowing molten metal can be scraped off, if these liquids are not transferred in time, they may solidify on the outer surface of the mold, causing inconvenience; Second, the operation of aligning and placing the mold needs to be carried out manually, which not only increases the labor intensity but also affects the processing efficiency. Summary of the Utility Model
[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a new precision alloy processing device to solve the problems of solidification of overflowing molten metal and low efficiency of manual positioning during the use of the device.
[0006] To solve the above technical problems, the present utility model provides the following technical solutions: A new type of precision alloy processing equipment, including a support bottom plate, a first hydraulic telescopic rod fixedly installed on the top of the support bottom plate, and a conveyor belt fixedly installed on the first hydraulic telescopic rod. A model positioning device is arranged on the top of the conveyor belt, and the model positioning device is used to fix the processed material. An alloy processing device is arranged on the top of the support bottom plate, and a liquid blocking device is arranged inside the alloy processing device, and the liquid blocking device is used to prevent metal liquid from contaminating the model positioning device.
[0007] Preferably, the model positioning device includes a first connecting plate, a template fixing component, a template limiting component, and a template component. The first connecting plate is fixedly installed on the first hydraulic telescopic rod. The template fixing component is arranged on one side of the first connecting plate. The template limiting component is arranged on the conveyor belt. The template component is arranged on the conveyor belt.
[0008] Preferably, the template fixing component includes a second hydraulic telescopic rod and a fixed clamp. The second hydraulic telescopic rod is fixedly installed on one side of the first connecting plate. The fixed clamp is fixedly installed at one end of the second hydraulic telescopic rod.
[0009] Preferably, the template limiting component includes a fixed arc plate, a spring, and an arc position plate. The fixed arc plate is fixedly installed on the top of the conveyor belt. The spring is fixedly installed inside the fixed arc plate. The arc position plate is fixedly installed on one side of the spring.
[0010] Preferably, the template component includes a model shell and a first injection hole. The model shell is arranged on the conveyor belt. The first injection hole is opened on the model shell.
[0011] Preferably, the liquid blocking device includes a baffle and a second injection hole. The baffle is arranged inside the alloy processing device. The second injection hole is opened on the baffle.
[0012] Preferably, the alloy processing device includes a fixed frame, a hydraulic lifting rod, a second connecting plate, and an alloy injection component. The fixed frame is fixedly installed on the top of the support bottom plate. The hydraulic lifting rod is fixedly installed on the top of the inner surface of the fixed frame. The second connecting plate is fixedly installed at the bottom of the hydraulic lifting rod. The alloy injection component is arranged at the bottom of the second connecting plate.
[0013] Preferably, the alloy injection component includes a liquid tank, a first control valve, a connecting pipe, a pressure valve, and an injector. The liquid tank is fixedly installed at the bottom of the second connecting plate. The first control valve is fixedly installed at the bottom of the liquid tank. The connecting pipe is fixedly installed at the bottom of the connecting pipe. The pressure valve is fixedly installed at the bottom of the liquid tank. The injector is fixedly installed at the bottom of the pressure valve.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] In the present utility model, the template assembly is placed inside the arc-shaped positioning plate, and the template assembly is fixed and positioned by fixing the arc-shaped plate and the spring. Subsequently, the hydraulic telescopic rod 1 and the conveyor belt are activated to adjust the position of the template assembly to the bottom of the alloy injection assembly. Then, the hydraulic lifting rod is activated to lower the alloy injection assembly, so that the injector passes through the injection hole 2 to inject molten metal into the template assembly. With the above structure, the effects of quickly positioning and preventing the alloy liquid from contaminating the device are achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0017] Figure 2 is a schematic diagram of the structure of the model positioning device of the present utility model;
[0018] Figure 3 is a schematic diagram of the structure of the template fixing assembly, template limiting assembly, and template assembly of the present utility model;
[0019] Figure 4 is a schematic cross-sectional structure diagram of the present utility model;
[0020] Figure 5 is the Figure 4 enlarged schematic diagram of Structure A of the present utility model.
[0021] [REFERENCE MARKS]
[0022] 1, support bottom plate; 2, hydraulic telescopic rod 1; 3, conveyor belt; 4, model positioning device; 5, liquid blocking device; 6, alloy processing device; 401, connecting plate 1; 402, template fixing assembly; 403, template limiting assembly; 404, template assembly; 405, hydraulic telescopic rod 2; 406, fixed clamp; 407, fixed arc-shaped plate; 408, spring; 409, arc-shaped positioning plate; 410, model housing; 411, injection hole 1; 501, baffle; 502, injection hole 2; 601, fixed frame; 602, hydraulic lifting rod; 603, connecting plate 2; 604, alloy injection assembly; 605, liquid tank; 606, control valve 1; 607, connecting pipe; 608, pressure valve; 609, injector. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] Next, in combination with the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model. Embodiment 1
[0024] The preferred embodiment of the novel precision alloy processing equipment provided by the present utility model is as Figures 1 to 5 shown: It includes a support bottom plate 1, a first hydraulic telescopic rod 2 fixedly installed on the top of the support bottom plate 1, and a conveyor belt 3 fixedly installed on the first hydraulic telescopic rod 2. A model positioning device 4 is arranged on the top of the conveyor belt 3. The model positioning device 4 is used to fix the processed material. An alloy processing device 6 is arranged on the top of the support bottom plate 1. A liquid blocking device 5 is arranged inside the alloy processing device 6. The liquid blocking device 5 is used to prevent metal liquid from contaminating the model positioning device 4.
[0025] In this embodiment, the model positioning device 4 includes a first connecting plate 401, a template fixing component 402, a template limiting component 403, and a template component 404. The first connecting plate 401 is fixedly installed on the first hydraulic telescopic rod 2. The template fixing component 402 is arranged on one side of the first connecting plate 401. The template limiting component 403 is arranged on the conveyor belt 3. The template component 404 is arranged on the conveyor belt 3.
[0026] In this embodiment, the template fixing component 402 includes a second hydraulic telescopic rod 405 and a fixed clamp 406. The second hydraulic telescopic rod 405 is fixedly installed on one side of the first connecting plate 401. The fixed clamp 406 is fixedly installed at one end of the second hydraulic telescopic rod 405.
[0027] In this embodiment, the template limiting component 403 includes a fixed arc plate 407, a spring 408, and an arc point plate 409. The fixed arc plate 407 is fixedly installed on the top of the conveyor belt 3. The spring 408 is fixedly installed inside the fixed arc plate 407. The arc point plate 409 is fixedly installed on one side of the spring 408. By setting the fixed arc plate 407, the spring 408, and the arc point plate 409, workers can quickly fix the template component 404 on the conveyor belt 3, achieving the purpose of saving time.
[0028] In this embodiment, the template component 404 includes a model housing 410 and an injection hole 411. The model housing 410 is arranged on the conveyor belt 3. The injection hole 411 is opened on the model housing 410. Embodiment 2
[0029] On the basis of Embodiment 1, the preferred embodiment of the novel precision alloy processing equipment provided by the present utility model is asFigures 1 to 5 As shown: The liquid blocking device 5 includes a baffle 501 and a second injection hole 502. The baffle 501 is arranged inside the alloy processing device 6, and the second injection hole 502 is opened on the baffle 501. By setting the baffle 501 and the second injection hole 502, the liquid alloy is blocked on the baffle 501, thereby preventing the alloy liquid from affecting the device.
[0030] In this embodiment, the alloy processing device 6 includes a fixed frame 601, a hydraulic lifting rod 602, a second connecting plate 603, and an alloy injection assembly 604. The fixed frame 601 is fixedly installed on the top of the support base plate 1. The hydraulic lifting rod 602 is fixedly installed on the top of the inner surface of the fixed frame 601. The second connecting plate 603 is fixedly installed at the bottom of the hydraulic lifting rod 602. The alloy injection assembly 604 is arranged at the bottom of the second connecting plate 603.
[0031] In this embodiment, the alloy injection assembly 604 includes a liquid tank 605, a first control valve 606, a connecting pipe 607, a pressure valve 608, and an injector 609. The liquid tank 605 is fixedly installed at the bottom of the second connecting plate 603. The first control valve 606 is fixedly installed at the bottom of the liquid tank 605. The connecting pipe 607 is fixedly installed at the bottom of the connecting pipe 607. The pressure valve 608 is fixedly installed at the bottom of the liquid tank 605. The injector 609 is fixedly installed at the bottom of the pressure valve 608.
[0032] The working process of the present utility model is as follows:
[0033] When the staff is using it, first place the template assembly 404 inside the arc positioning plate 409, and fix and position the template assembly 404 through the fixed arc plate 407 and the spring 408. Then start the first hydraulic telescopic rod 2 and the conveyor belt 3 to adjust the position of the template assembly 404 to the bottom of the alloy injection assembly 604. Then start the hydraulic lifting rod 602 to lower the alloy injection assembly 604, so that the injector 609 passes through the second injection hole 502 to inject metal liquid into the template assembly 404.
[0034] Finally, the following points should be noted: First, in the description of the present application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, which can be mechanical connection or electrical connection, and can also be the communication inside two components. It can be directly connected. "Upper", "lower", "left", "right", etc. are only used to represent relative position relationships. When the absolute position of the described object changes, the relative position relationship may change;
[0035] Secondly: In the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. For other structures, reference can be made to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0036] Finally, the above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A new type of precision alloy processing equipment, comprising a support base plate (1), a first hydraulic telescopic rod (2) fixedly installed on the top of the support base plate (1), and a conveyor belt (3) fixedly installed on the first hydraulic telescopic rod (2), characterized in that, A model positioning device (4) is provided on the top of the conveyor belt (3). The model positioning device (4) is used to fix the material to be processed. An alloy processing device (6) is provided on the top of the support base plate (1). A liquid blocking device (5) is provided inside the alloy processing device (6). The liquid blocking device (5) is used to prevent the metal liquid from contaminating the model positioning device (4).
2. The novel precision alloy processing equipment according to claim 1, characterized in that, The model positioning device (4) includes a first connecting plate (401), a template fixing component (402), a template limiting component (403), and a template component (404). The first connecting plate (401) is fixedly installed on the first hydraulic telescopic rod (2). The template fixing component (402) is provided on one side of the first connecting plate (401). The template limiting component (403) is provided on the conveyor belt (3). The template component (404) is provided on the conveyor belt (3).
3. A novel precision alloy processing device according to claim 2, characterized in that, The template fixing component (402) includes a second hydraulic telescopic rod (405) and a fixing clamp (406). The second hydraulic telescopic rod (405) is fixedly installed on one side of the first connecting plate (401). The fixing clamp (406) is fixedly installed at one end of the second hydraulic telescopic rod (405).
4. A novel precision alloy processing device according to claim 3, characterized in that, The template limiting component (403) includes a fixed arc plate (407), a spring (408), and an arc point plate (409). The fixed arc plate (407) is fixedly installed on the top of the conveyor belt (3). The spring (408) is fixedly installed inside the fixed arc plate (407). The arc point plate (409) is fixedly installed on one side of the spring (408).
5. A novel precision alloy processing device according to claim 4, characterized in that, The template component (404) includes a model housing (410) and a first injection hole (411). The model housing (410) is provided on the conveyor belt (3). The first injection hole (411) is opened on the model housing (410).
6. A novel precision alloy processing device according to claim 5, characterized in that, The liquid blocking device (5) includes a baffle (501) and a second injection hole (502). The baffle (501) is provided inside the alloy processing device (6). The second injection hole (502) is opened on the baffle (501).
7. A novel precision alloy processing device according to claim 6, characterized in that, The alloy processing device (6) includes a fixed frame (601), a hydraulic lifting rod (602), a second connecting plate (603), and an alloy injection component (604). The fixed frame (601) is fixedly installed on the top of the support base plate (1). The hydraulic lifting rod (602) is fixedly installed on the top of the inner surface of the fixed frame (601). The second connecting plate (603) is fixedly installed at the bottom of the hydraulic lifting rod (602). The alloy injection component (604) is provided at the bottom of the second connecting plate (603).
8. A novel precision alloy processing device according to claim 7, characterized in that, The alloy injection assembly (604) includes a liquid tank (605), a first control valve (606), a connecting pipe (607), a pressure valve (608), and an injector (609). The liquid tank (605) is fixedly installed at the bottom of the second connecting plate (603). The first control valve (606) is fixedly installed at the bottom of the liquid tank (605). The connecting pipe (607) is fixedly installed at the bottom of the connecting pipe (607). The pressure valve (608) is fixedly installed at the bottom of the liquid tank (605). The injector (609) is fixedly installed at the bottom of the pressure valve (608).
Citation Information
Patent Citations
Novel precision alloy processing device
CN216632572U