Pressing and cutting mechanism
Through the design of pressing components and cutting components, the pressing block buckles the rear end of the bus bar, and combines the positioning of the material groove and guide wheel, the problem of low cutting accuracy of the bus bar is solved, and efficient and accurate cutting and transportation is achieved, suitable for bus bars of different specifications.
Patent Information
- Application Number
- CN202421671848.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-07-15
AI Technical Summary
When the existing cutting mechanism cuts the bus bar, the extrusion of the cutting knife causes the rear end of the bus bar to rise, increasing the difficulty of cutting and affecting the cutting accuracy of the cutting knife.
Using pressing components and cutting components, the pressing block presses the rear end of the bus bar when cutting the cutter, and combines the first material groove and the second material groove to form a conveying channel to realize the side cutting and conveying of the bus bar, and is precisely positioned through the guide wheel and the limiting block.
It reduces the cutting difficulty of the cutting knife, improves the cutting accuracy and overall processing efficiency, has a wide range of application and saves costs.
Smart Images

Figure CN223114290U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of photovoltaic technology, and in particular to a material pressing and cutting mechanism. Background Art
[0002] Before the bus bar is welded to the battery string of the photovoltaic module, it needs to be cut to ensure its matching degree with the battery string. In the cutting mechanism in the prior art, when the cutting knife on it cuts the front end of the bus bar, due to the extrusion of the cutting knife, the rear end of the bus bar will tilt upward, which not only increases the cutting difficulty of the cutting knife, but also the tilted bus bar will cause the cutting position of the cutting knife to change, which greatly affects the cutting accuracy of the cutting knife. Utility Model Content
[0003] In order to overcome the deficiencies of the prior art, the present application provides a material pressing and cutting mechanism with high cutting accuracy.
[0004] A material pressing and cutting mechanism provided by the present application adopts the following technical solutions:
[0005] A material pressing and cutting mechanism includes a material pressing component and a cutting component. The material pressing component includes a first material groove, a material pressing block that is arranged above the first material groove and can be lifted and lowered, and a first driving module for driving the lifting and lowering of the material pressing block. The cutting component includes a second material groove, a cutting knife that is arranged above the second material groove and can be lifted and lowered, and a second driving module for driving the lifting and lowering of the cutting knife. The extending direction of the first material groove coincides with the extending direction of the second material groove.
[0006] By adopting the above technical solutions, the material pressing block can press on the rear end of the bus bar when the cutting knife cuts the bus bar, preventing the rear end of the bus bar from tilting upward, reducing the cutting difficulty of the cutting knife, and improving the cutting accuracy of the cutting knife; at the same time, the first material groove and the second material groove can form a conveying channel for the bus bar, enabling the bus bar to be conveyed forward while being cut, greatly improving the overall processing efficiency of the bus bar.
[0007] In a specific feasible embodiment, a material pressing cavity is arranged in the middle of the first material groove, the material pressing block is suspended above the material pressing cavity, one end of the second material groove far from the first material groove has a cutting opening, and the cutting knife is suspended outside the cutting opening and abuts against the cutting opening.
[0008] By adopting the above technical solutions, the material pressing cavity can accommodate the material pressing block, avoiding interference of the first material groove on the lifting and lowering of the material pressing block; and the edge of the cutting opening can cooperate with the cutting knife to cut the bus bar, facilitating the cutting knife to quickly cut off the bus bar.
[0009] In a specific feasible implementation, the material pressing assembly further includes a material pressing base, a first installation groove formed in the material pressing base, and a first groove block provided with the first material groove. The first groove block is detachably carried on the lower side wall of the first installation groove, and the material pressing block is vertically movable on the upper side wall of the first installation groove.
[0010] By adopting the above technical solution, the first material groove is modularized. When cutting busbars of different specifications, different specifications of the first groove block can be installed in the first installation groove, which greatly increases the applicable range of the material pressing assembly and saves costs.
[0011] In a specific feasible implementation, the cutting assembly further includes a cutting base, a second installation groove formed in the cutting base, and a second groove block provided with the second material groove. The second groove block is detachably embedded in the second installation groove.
[0012] By adopting the above technical solution, the second material groove is modularized. When cutting busbars of different specifications, different specifications of the second groove block can be installed in the second installation groove, which greatly increases the applicable range of the cutting assembly and saves costs.
[0013] In a specific feasible implementation, one end of the second material groove close to the first material groove has a feed port, and the diameter of the feed port gradually decreases along the direction away from the first material groove.
[0014] By adopting the above technical solution, it not only facilitates the transfer of the busbar between the first material groove and the second material groove, but also can correct the busbar in the vertical direction to improve its cutting accuracy.
[0015] In a specific feasible implementation, two rotatable guide wheels are arranged in the second material groove. The rotation axis of the guide wheel extends along the vertical direction, and the arrangement direction of the two guide wheels is perpendicular to the length direction of the second material groove.
[0016] By adopting the above technical solution, the two guide wheels can correct the busbar entering the second material groove in the horizontal direction, avoiding the deviation of the busbar during transportation and affecting its cutting accuracy.
[0017] In a specific feasible implementation, a limiting block is arranged on the upper side wall of the second material groove. The length direction of the limiting block is the same as the length direction of the second material groove, and the projection of the limiting block on the lower side wall of the second material groove is located between the two guide wheels.
[0018] By adopting the above technical solution, the limiting block can resist above the busbar to prevent the busbar from tilting upward during transportation and cutting.
[0019] In a specific feasible embodiment, the cutting assembly is slidably arranged along a direction close to or away from the material pressing assembly, and the material pressing and cutting mechanism further includes a third driving module for driving the cutting assembly to slide.
[0020] By adopting the above technical solution, it is convenient to adjust the cutting length of the bus bar.
[0021] In a specific feasible embodiment, the material pressing and cutting mechanism further includes an unwinding assembly. The unwinding assembly includes an unwinding wheel rotatably arranged, an unwinding groove provided around the circumference of the unwinding wheel, and a limiting wheel rotatably arranged on the side of the unwinding wheel. The limiting wheel is partially embedded in the unwinding groove, and the rotation axes of the unwinding wheel and the limiting wheel are parallel to each other and perpendicular to the extending direction of the first material groove or the second material groove.
[0022] By adopting the above technical solution, the limiting wheel can resist against the side of the bus bar, effectively avoiding the loosening and falling off of the bus bar during the unwinding process.
[0023] In a specific feasible embodiment, the material pressing and cutting mechanism further includes a base, and the unwinding assembly, the material pressing assembly and the cutting assembly are sequentially arranged on the base along the direction from one end to the other end of the base.
[0024] In summary, the present application includes at least one of the following beneficial technical effects:
[0025] 1. The material pressing block can be buckled on the rear end of the bus bar when the cutting knife cuts the bus bar, preventing the rear end of the bus bar from warping up, reducing the cutting difficulty of the cutting knife, and improving the cutting accuracy of the cutting knife;
[0026] 2. The first material groove and the second material groove can be combined into a conveying channel for the bus bar, enabling the bus bar to be conveyed forward while being cut, greatly improving the overall processing efficiency of the bus bar. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 is a schematic structural diagram of the material pressing and cutting mechanism according to an embodiment of the present application.
[0028] Figure 2 is a schematic structural diagram of the material pressing assembly according to an embodiment of the present application.
[0029] Figure 3 is a schematic structural diagram of the cutting assembly according to an embodiment of the present application.
[0030] Description of the reference numerals:
[0031] 1. Pressing component; 11. First material groove; 12. Pressing block; 13. First driving module; 14. Pressing cavity; 15. Pressing seat; 16. First installation groove; 17. First groove block; 2. Cutting component; 21. Second material groove; 211. Cutting opening; 22. Cutting knife; 23. Second driving module; 24. Cutting seat; 25. Second installation groove; 26. Second groove block; 27. Guide wheel; 28. Limiting block; 3. Third driving module; 4. Unwinding component; 41. Unwinding wheel; 42. Unwinding groove; 43. Limiting wheel; 5. Base; 6. Sensor. Detailed implementation mode
[0032] The following further details this application in conjunction with the attached drawings.
[0033] See Figures 1 - 3 As shown, a pressing and cutting mechanism is shown, including a base 5. Along the length direction of the base 5, an unwinding component 4, a pressing component 1, and a cutting component 2 are sequentially arranged. Among them, the unwinding component 4, the pressing component 1, and the cutting component 2 are combined into a pressing and cutting unit. There are two such pressing and cutting units, which are respectively located on both sides of the width direction of the base 5. The two pressing and cutting units can cut two groups of busbars simultaneously, improving the cutting efficiency of the busbars.
[0034] In this embodiment, as shown in combination with Figures 2 - 3 The pressing component 1 includes a first material groove 11, a pressing block 12 that can be lifted and is arranged above the first material groove 11, and a first driving module 13 for driving the pressing block 12 to lift. The cutting component 2 includes a second material groove 21, a cutting knife 22 that can be lifted and is arranged above the second material groove 21, and a second driving module 23 for driving the cutting knife 22 to lift. The extending direction of the first material groove 11 coincides with the extending direction of the second material groove 21, and the extending directions of both are consistent with the arrangement direction of the unwinding component 4, the pressing component 1, and the cutting component 2.
[0035] During cutting, the unwinding component 4 unwinds the rolled busbars outwards. The busbars pass through the first material groove 11 and the second material groove 21 in sequence. The pressing block 12 descends and presses the rear end of the busbar. Subsequently, the cutting knife 22 descends and cuts off the front end of the busbar. In this way, the pressing block 12 can buckle on the rear end of the busbar, preventing the rear end of the busbar from warping upwards, reducing the cutting difficulty of the cutting knife 22, and improving the cutting accuracy of the cutting knife 22. At the same time, the first material groove 11 and the second material groove 21 can form a conveying channel for the busbar, enabling the busbar to be conveyed forward while being cut, greatly improving the overall processing efficiency of the busbar.
[0036] In this embodiment, as shown in Figure 2As shown, relief grooves are respectively formed in the middle parts of the two side walls of the first material tank 11, a material pressing cavity 14 is formed between the two relief grooves, and the material pressing block 12 is suspended above the material pressing cavity 14. The material pressing cavity 14 can accommodate the material pressing block 12 to prevent the first material tank 11 from interfering with the lifting of the material pressing block 12.
[0037] As Figure 3 shown, at one end of the second material tank 21 away from the first material tank 11, there is a cutting opening 211, and the cutting knife 22 is suspended outside the cutting opening 211 and abuts against the cutting opening 211. When the cutting knife 22 descends, the edge of the cutting opening 211 can cooperate with the cutting knife 22 to cut the bus bar, facilitating the cutting knife 22 to quickly cut off the bus bar.
[0038] In this embodiment, referring again to Figure 2 shown, the material pressing assembly 1 further includes a material pressing base 15, a first installation groove 16 formed in the material pressing base 15, and a first groove block 17. The notch of the first installation groove 16 is formed on the side of the material pressing base 15. The first groove block 17 is detachably carried on the lower side wall of the first installation groove 16. The first material tank 11 is formed in the upper part of the first groove block 17. The material pressing block 12 is vertically movably arranged on the upper side wall of the first installation groove 16. In this way, the detachable first groove block 17 can realize the modularization of the first material tank 11. When cutting bus bars of different specifications, different specifications of the first groove block 17 can be installed in the first installation groove 16, which greatly increases the application range of the material pressing assembly 1 and saves costs.
[0039] Among them, the first driving module 13 is a cylinder, which is arranged on the top of the material pressing base 15 and its piston rod extends and retracts along the vertical direction. The material pressing block 12 is coaxially connected to the lower end of the piston rod.
[0040] In this embodiment, referring again to Figure 3 shown, the cutting assembly 2 further includes a cutting base 24, a second installation groove 25 formed in the cutting base 24, and a second groove block 26. The second groove block 26 is detachably embedded in the second installation groove 25. The second material tank 21 is formed in the upper part of the second groove block 26. In this way, the detachable second groove block 26 can realize the modularization of the second material tank 21. When cutting bus bars of different specifications, different specifications of the second groove block 26 can be installed in the second installation groove 25, which greatly increases the application range of the cutting assembly 2 and saves costs.
[0041] The second driving module 23 includes a cylinder and a connecting rod. The cylinder is arranged at the top of the cutting seat 24 and its piston rod is extended and retracted along the length direction of the second material trough 21. The upper end of the connecting rod is hinged to the end of the piston rod, and the lower end is hinged to the lower part of the cutting seat 24. The cutter 22 is hinged to the connecting rod. During cutting, the piston rod of the cylinder can drive the connecting rod to rise and fall during its extension and retraction process, thereby driving the cutter 22 to rise and fall, so that the cutter 22 can cooperate with the cutting opening 211 to cut the busbar.
[0042] In this embodiment, the second material trough 21 has a feed port at one end close to the first material trough 11, and the diameter of the feed port gradually decreases in the direction away from the first material trough 11. The feed port with a gradually decreasing diameter not only facilitates the transfer of the busbar between the first material trough 11 and the second material trough 21, but also can correct the busbar in the vertical direction to improve its cutting accuracy.
[0043] Two rotatable guide wheels 27 are also provided in the second material trough 21, and the rotation axis of the guide wheels 27 extends in the vertical direction, and the arrangement direction of the two guide wheels 27 is perpendicular to the length direction of the second material trough 21. The two guide wheels 27 can horizontally correct the busbars entering the second material trough 21 to prevent the busbars from being offset during the conveying process and affecting the cutting accuracy.
[0044] In this embodiment, a limit block 28 is provided on the upper groove wall of the second material trough 21, and the length direction of the limit block 28 is the same as the length direction of the second material trough 21. The projection of the limit block 28 on the lower groove wall of the second material trough 21 is located between the two guide wheels 27. The limit block 28 can block above the bus bar to prevent the bus bar from tilting upward during the conveying and cutting process.
[0045] In this embodiment, again combined Figure 1 As shown, two guide rails are also arranged on the base 5 along its length direction, and the two cutting assemblies 2 are slidably arranged on the two guide rails along the direction close to or away from the pressing assembly 1, and the pressing and cutting mechanism also includes a third driving module 3 for driving the cutting assembly 2 to slide. The third driving module 3 includes a cylinder and a driving plate, and the piston rod of the cylinder is retracted along the length direction of the base 5. The driving plate is connected to the end of the piston rod, and its end away from the cylinder is respectively connected to the two cutting assemblies 2. The slidable cutting assembly 2 can adjust the distance between it and the pressing assembly 1, so as to adjust the cutting length of the busbar.
[0046] In this embodiment, the unwinding assembly 4 includes an unwinding wheel 41 rotatably arranged, an unwinding groove 42 provided around the circumference of the unwinding wheel 41, and a limiting wheel 43 rotatably arranged on the side of the unwinding wheel 41. The limiting wheel 43 is partially embedded in the unwinding groove 42. The rotation axes of the unwinding wheel 41 and the limiting wheel 43 are parallel to each other and extend along the width direction of the base 5. The limiting wheel 43 can resist against the side of the bus bar, effectively preventing the bus bar from loosening and falling off during the unwinding process.
[0047] A sensor 6 is also provided on the side of the unwinding wheel 41. The sensor 6 can detect the bus bar being unwound outward to timely replace the new unwinding wheel 41 after the bus bar is completely unwound.
[0048] The implementation principle of a material pressing and cutting mechanism according to an embodiment of the present application is as follows:
[0049] Unwind the bus bar from the unwinding wheel 41, then sequentially feed the unwound bus bar through the first material groove 11 and the second material groove 21, then the pressing block 12 descends and presses the rear end of the bus bar, and finally the cutting knife 22 descends to cut the bus bar.
[0050] The above are all the preferred embodiments of the present application. Without restricting the protection scope of the present application based on this, therefore: All equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A material pressing and cutting mechanism, characterized in that: The invention comprises a material pressing component (1) and a cutting component (2), wherein the material pressing component (1) comprises a first material trough (11), a material pressing block (12) which is liftable and arranged above the first material trough (11), and a first driving module (13) for driving the material pressing block (12) to be lifted or lowered; the cutting component (2) comprises a second material trough (21), a cutting knife (22) which is liftable and arranged above the second material trough (21), and a second driving module (23) for driving the cutting knife (22) to be lifted or lowered; and the extension direction of the first material trough (11) coincides with the extension direction of the second material trough (21).
2. The blank holding and cutting mechanism according to claim 1, wherein: A material pressing cavity (14) is arranged in the middle of the first material trough (11), the material pressing block (12) is suspended above the material pressing cavity (14), the second material trough (21) has a cutting opening (211) at one end away from the first material trough (11), and the cutting knife (22) is suspended outside the cutting opening (211) and contacts the cutting opening (211).
3. A material pressing and cutting mechanism according to claim 1 or 2, characterized in that: The material pressing assembly (1) further comprises a material pressing seat (15), a first mounting groove (16) provided on the material pressing seat (15), and a first groove block (17) provided with the first material groove (11); the first groove block (17) is detachably supported on the lower groove wall of the first mounting groove (16); and the material pressing block (12) is movably provided on the upper groove wall of the first mounting groove (16).
4. A blank holding and cutting mechanism according to claim 1 or 2, characterized in that: The cutting assembly (2) further comprises a cutting seat (24), a second mounting groove (25) formed on the cutting seat (24), and a second groove block (26) formed with the second material groove (21), wherein the second groove block (26) is detachably embedded in the second mounting groove (25).
5. A material pressing and cutting mechanism according to claim 1 or 2, characterized in that: The second material trough (21) has a feed opening at one end close to the first material trough (11), and the diameter of the feed opening gradually decreases in a direction away from the first material trough (11).
6. The blank holding and cutting mechanism according to claim 1 or 2, characterized in that: Two rotatable guide wheels (27) are arranged in the second material trough (21), and the rotation axis of the guide wheels (27) extends along the vertical direction. The arrangement direction of the two guide wheels (27) is perpendicular to the length direction of the second material trough (21).
7. The blank holding and cutting mechanism according to claim 6, characterized in that: A limit block (28) is provided on the upper groove wall of the second material trough (21), the length direction of the limit block (28) is the same as the length direction of the second material trough (21), and the projection of the limit block (28) on the lower groove wall of the second material trough (21) is located between the two guide wheels (27).
8. A material pressing and cutting mechanism according to claim 1 or 2, characterized in that: The cutting component (2) is slidably arranged in a direction approaching or moving away from the pressing component (1), and the pressing and cutting mechanism further comprises a third driving module (3) for driving the cutting component (2) to slide.
9. A material pressing and cutting mechanism according to claim 1 or 2, characterized in that: The material pressing and cutting mechanism further includes an unwinding assembly (4). The unwinding assembly (4) includes an unwinding wheel (41) rotatably arranged, an unwinding groove (42) provided around the circumference of the unwinding wheel (41), and a limiting wheel (43) rotatably arranged on the side of the unwinding wheel (41). Part of the limiting wheel (43) is embedded in the unwinding groove (42). The rotation axes of the unwinding wheel (41) and the limiting wheel (43) are parallel to each other and perpendicular to the extending direction of the first material groove (11) or the second material groove (21).
10. A material pressing and cutting mechanism according to claim 9, characterized in that: The material pressing and cutting mechanism further includes a base (5). The unwinding assembly (4), the material pressing assembly (1) and the cutting assembly (2) are sequentially arranged on the base (5) along the direction from one end to the other end of the base (5).