Automatic welding equipment for filtering assembly

By designing automated filter component welding equipment, using turntables and a variety of transportation and welding devices, automated welding of through-cardiocapacitors and choke coils is realized, solving the problem of low production efficiency caused by manual operation in the prior art, and improving the consistency and automation of the welding process.

CN223114422UActive Publication Date: 2025-07-18ZHONGSHAN MEIGE ELECTRONIC TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421920446.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-07-18
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

In the prior art, the welding process of filter components requires manual placement and removal, resulting in inconsistent welding processes, seriously affecting production efficiency and low degree of automation.

Method used

An automatic welding equipment for filter components is designed, including a horizontally rotating turntable and fixed seat, equipped with a capacitor transport device, a coil transport device and a component welding device, and automatic transportation and welding of the through-cardiogram capacitor and choke coil are realized through clamping and lifting mechanisms.

Benefits of technology

The automated welding process of filter components is realized without manual intervention, which significantly improves production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223114422U_ABST
    Figure CN223114422U_ABST
Patent Text Reader

Abstract

The utility model discloses an automatic welding device for a filtering assembly, which comprises a horizontally rotating turntable and a plurality of fixing seats for placing the filtering assembly, the fixing seats are arranged above the turntable, the filtering assembly comprises a feed-through capacitor and a choking coil, and an assembly welding part is connected between the choking coil and the feed-through capacitor. The capacitor conveying device, the coil conveying device and the assembly welding device are located above the fixing base. The filter assembly welding device is suitable for welding a filter assembly, the fixed seat performs station switching along with the turntable, and the capacitor conveying device and the coil conveying device respectively convey a feed-through capacitor and a choking coil, so that the feed-through capacitor and the choking coil are sequentially placed in the same fixed seat and are in lap joint with each other to form an assembly welding part; and then the assembly welding part is welded through the assembly welding device, so that the feedthrough capacitor and the choking coil are welded and fixed, the automatic welding process of the filtering assembly is completed, manual intervention of operators is not needed in the process, and the production efficiency is effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of magnetron production equipment, in particular to an automatic welding device for filter components. Background Art

[0002] A magnetron is a device used to generate microwave energy. A filter component is an important part of the magnetron, mainly including a feedthrough capacitor and a choke coil. During the production process, two choke coils need to be placed in opposite directions and symmetrically welded to the two terminals of the feedthrough capacitor. Patent No. ZL 202220168665.3 discloses a capacitor component transportation tray and a capacitor welding machine. The capacitor welding machine includes a transportation tray, a solder device, and a transportation device. The transportation tray includes a base provided with a groove body. The groove body includes a first groove body for placing a plug and restricting the movement of the plug, and two second groove bodies for respectively placing a choke coil and restricting the movement of the choke coil placed therein. The two choke coils are respectively close to or in contact with the two electrodes.

[0003] The above patent solution limits the plug (feedthrough capacitor) and the choke coil (choke coil), so as to quickly bring the two choke coils of the plug close to or in contact with the two electrodes respectively. The transportation device drives the transportation tray to move, and welding is performed through the solder device. Compared with the traditional pure manual operation method, using the transportation tray can reduce the situation of poor manual placement and positioning, and achieve semi-automatic welding. However, for the transportation process of the feedthrough capacitor and the choke coil, manual placement and removal are still required, resulting in discontinuous welding processes, seriously affecting production efficiency and having a low degree of automation. Summary of the Invention

[0004] The purpose of the utility model is to solve the disadvantages existing in the prior art, and to propose an automatic welding device for filter components.

[0005] To achieve the above purpose, the utility model adopts the following technical solutions:

[0006] An automatic welding device for filter components includes a horizontally rotating turntable and a fixed seat for placing the filter components. A plurality of fixed seats are arranged above the turntable. The filter component includes a feedthrough capacitor and a choke coil, and there is a component welding part connected between the choke coil and the feedthrough capacitor. It is characterized in that: it further includes a capacitor transportation device, a coil transportation device, and a component welding device located above the fixed seat;

[0007] The capacitor transportation device includes a capacitor gripper for clamping the feedthrough capacitor, a capacitor lifting mechanism vertically and movably connected to the capacitor gripper, and a capacitor translation mechanism horizontally and slidably connected to the capacitor lifting mechanism;

[0008] The coil transport device comprises a coil gripper for gripping the choke coil, a coil lifting mechanism vertically lifting and lowering connected to the coil gripper, and a coil translation mechanism horizontally slidingly connected to the coil lifting mechanism;

[0009] The assembly welding device comprises a welding head for welding the welding part of the assembly, and a welding lifting mechanism connected to the welding head for vertical lifting.

[0010] Preferably, the through-hole capacitor includes a vertical plate located in the middle, and the capacitor gripper is connected to the telescopic end of the capacitor lifting mechanism and corresponds to the position of the vertical plate.

[0011] Preferably, the choke coil includes a wire core located in the middle, and the coil clamp is connected to the telescopic end of the coil lifting mechanism and corresponds to the position of the wire core.

[0012] Preferably, the through-hole capacitor includes a terminal extending outward, the current coil includes a pin connected to the terminal, the component weld is formed by overlapping the terminal and the pin, and the welding head is connected to the telescopic end of the welding lifting mechanism and corresponds to the position of the component weld.

[0013] Preferably, the coil transport device comprises a capacitor pressing block for pressing the through-hole capacitor, the capacitor pressing block is vertically slidably connected to a mounting plate, the mounting plate is connected to the telescopic end of the coil lifting mechanism, and an elastic reset member is provided between the capacitor pressing block and the mounting plate.

[0014] Preferably, the turntable includes at least five workstations arranged in sequence along the same rotation direction, the fixed seat is installed in matching with the workstations, and the five workstations correspond to one group of capacitor transportation devices, two groups of coil transportation devices, and two groups of component welding devices in sequence respectively.

[0015] Preferably, the fixing seat includes a capacitor cavity for placing a through-hole capacitor and a coil cavity for placing a choke coil. The capacitor cavity is provided with a limiting groove for inserting a vertical plate, and the coil cavity is provided with a limiting platform surrounding the outside of the wire core.

[0016] Preferably, it also includes a component shaping device located above the fixing seat, the component shaping device includes shaping blocks corresponding to the capacitor cavity and the coil cavity, and a shaping lifting mechanism vertically lifting and lowering connected to the shaping blocks.

[0017] Preferably, it also includes a component unloading device located above the fixing seat, and the component unloading device and the capacitor transportation device have the same structure.

[0018] Preferably, the turntable includes at least seven workstations arranged in sequence along the same rotation direction, the fixed seat is installed in matching with the workstations, and the seven workstations correspond in sequence to a group of capacitor transportation devices, two groups of coil transportation devices, two groups of component welding devices, a group of component shaping devices, and a group of component unloading devices.

[0019] The utility model has the following beneficial effects:

[0020] The utility model is applicable to the welding of filter components. The fixed seat switches workstations along with the turntable. The capacitor conveying device and the coil conveying device respectively convey the feed-through capacitor and the choke coil, so that the feed-through capacitor and the choke coil are sequentially placed in the same fixed seat, and the two are mutually overlapped to form a component welding part. Then, the component welding device welds the component welding part to realize the welding and fixation of the feed-through capacitor and the choke coil, and completes the automatic welding process of the filter component. During this period, no manual intervention by the operator is required, effectively improving the production efficiency. Description of the drawings

[0021] Figure 1 It is an assembly schematic diagram of the automatic welding equipment for the filter component described in the utility model

[0022] Figure 2 It is an assembly schematic diagram of the capacitor conveying device described in the utility model

[0023] Figure 3 It is an assembly schematic diagram of the coil conveying device described in the utility model

[0024] Figure 4 It is an assembly schematic diagram of the component welding device described in the utility model

[0025] Figure 5 It is an assembly schematic diagram of the component shaping device described in the utility model

[0026] Figure 6 It is a structural schematic diagram of the fixed seat described in the utility model

[0027] Figure 7 It is a structural schematic diagram of the filter component described in the utility model

[0028] Description of the drawings: turntable 1, fixed seat 2, capacitor gripper 3, coil gripper 4, welding head 5, capacitor pressing block 6, mounting plate 7, elastic reset member 8, capacitor cavity 9, coil cavity 10, limiting groove 11, limiting platform 12, shaping pressing block 13, component blanking device 14, filter component 20, feed-through capacitor 21, vertical plate 22, terminal 23, choke coil 24, wire core 25, pin 26, component welding part 27. Detailed implementation manners

[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0030] Reference Figures 1 to 7 , an embodiment provided by the utility model:

[0031] A filter assembly automatic welding device, comprising a horizontally rotating turntable 1, and a fixing seat 2 for placing a filter assembly 20, wherein a plurality of fixing seats 2 are arranged above the turntable 1, the filter assembly 20 comprises a through-hole capacitor 21 and a choke coil 24, a component welding portion 27 is connected between the choke coil 24 and the through-hole capacitor 21, and further comprising a capacitor transport device, a coil transport device and a component welding device located above the fixing seat 2;

[0032] The capacitor transport device includes a capacitor gripper 3 for gripping the through-hole capacitor 21, a capacitor lifting mechanism vertically lifting and lowering connected to the capacitor gripper 3, and a capacitor translation mechanism horizontally slidingly connected to the capacitor lifting mechanism;

[0033] The coil transport device includes a coil gripper 4 for gripping the choke coil 24, a coil lifting mechanism vertically lifting and lowering connected to the coil gripper 4, and a coil translation mechanism horizontally slidingly connected to the coil lifting mechanism;

[0034] The assembly welding device comprises a welding head 5 for welding the assembly welding part 27 and a welding lifting mechanism connected to the welding head 5 for vertical lifting.

[0035] In the prior art, each filter component 20 includes a through-hole capacitor 21 and two choke coils 24. Each through-hole capacitor 21 includes two terminals 23 extending horizontally outward, and each choke coil 24 includes a pin 26 docked with the terminal 23. The choke coil 24 is located on one side of the terminal 23, and the two choke coils 24 are arranged in opposite directions and symmetrically arranged on the left and right sides of the through-hole capacitor 21. During the production process, the through-hole capacitor 21 and the choke coil 24 are fixed, and the two terminals 23 of the through-hole capacitor 21 are overlapped with the pins 26 of the two choke coils 24 respectively, and are welded and fixed by a welding process. Among them, the choke coil 24 is connected to the through-hole capacitor 21 through an assembly weld 27, and the assembly weld 27 is composed of the terminals 23 and the pins 26 overlapped with each other, which serves as the welding area of the filter component 20.

[0036] The turntable 1 is horizontally arranged and rotates in the horizontal direction. The turntable 1 itself has several workstations. The fixed seat 2 is installed above the turntable 1 and is installed corresponding to the workstations of the turntable 1. The filtering component 20 is placed on the fixed seat 2. It can be that a concave cavity is opened on the surface of the fixed seat 2, and the cavity matches the outer contour of the filtering component 20. The filtering component 20 is placed in the cavity, and the cavity plays a positioning role. It can be that the fixed seats 2 are evenly distributed around the center of the turntable 1. During the rotation of the turntable 1, the workstation is switched to perform different processing procedures. The workstations of the turntable 1 at least include a capacitor placement workstation, a coil placement workstation, and a component welding workstation. Through the capacitor transportation device, the coil transportation device, and the component welding device, the placement of the feedthrough capacitor 21, the placement of the choke coil 24, and the welding of the component welding part 27 are sequentially realized.

[0037] The capacitor transportation device is located above the fixed seat 2. The capacitor transportation device includes a capacitor gripper 3, a capacitor lifting mechanism, and a capacitor translation mechanism. The capacitor gripper 3 can adopt a cylinder driving method to clamp the feedthrough capacitor 21. The capacitor lifting mechanism can adopt a cylinder driving method. The telescopic end of the capacitor lifting mechanism is connected to the capacitor gripper 3, driving the capacitor gripper 3 to reciprocate in the vertical direction to provide the up and down movement function for the feedthrough capacitor 21. The capacitor translation mechanism can adopt a motor driving method. The capacitor translation mechanism is slidably connected to the capacitor lifting mechanism, driving the capacitor lifting mechanism to reciprocate in the horizontal direction to provide the horizontal movement function for the feedthrough capacitor 21. It can be that a capacitor tray is provided at one end of the capacitor transportation device. A plurality of feedthrough capacitors 21 to be welded are placed in the capacitor tray. The other end of the capacitor transportation device corresponds to the fixed seat 2. During transportation, the feedthrough capacitors 21 to be welded are sequentially placed on the fixed seat 2.

[0038] The coil transportation device is located above the fixed seat 2. The coil transportation device includes a coil gripper 4, a coil lifting mechanism, and a coil translation mechanism. The coil gripper 4 can adopt a cylinder driving method to clamp the choke coil 24. The coil lifting mechanism can adopt a cylinder driving method. The telescopic end of the coil lifting mechanism is connected to the coil gripper 4, driving the coil gripper 4 to reciprocate in the vertical direction to provide the up and down movement function for the choke coil 24. The coil translation mechanism can adopt a motor driving method. The coil translation mechanism is slidably connected to the coil lifting mechanism, driving the coil lifting mechanism to reciprocate in the horizontal direction to provide the horizontal movement function for the choke coil 24. It can be that a coil tray is provided at one end of the coil transportation device. A plurality of choke coils 24 to be welded are placed in the coil tray. The other end of the coil transportation device corresponds to the fixed seat 2. During transportation, the choke coils 24 to be welded are sequentially placed on the fixed seat 2 and overlap with the feedthrough capacitor 21 located in the fixed seat 2.

[0039] The component welding device is located above the fixed seat 2. The coil transportation device includes a welding head 5 and a welding lifting mechanism. The welding head 5 can be equipped with the function of argon arc welding to weld the welding part 27 of the component. The welding lifting mechanism can adopt a cylinder drive mode. The telescopic end of the welding lifting mechanism is connected to the welding head 5 to drive the welding head 5 to reciprocate in the vertical direction, providing the up and down movement function for the welding head 5. In the previous process, the capacitor transportation device and the coil transportation device sequentially place the feedthrough capacitor 21 and the choke coil 24, so that the feedthrough capacitor 21 and the choke coil 24 are assembled in the same fixed seat 2, and the two overlap with each other to form the welding part 27 of the component. The welding lifting mechanism drives the welding head 5 to descend until it approaches the welding part 27 of the component, and the welding head 5 starts to weld to realize the welding and fixation of the feedthrough capacitor 21 and the choke coil 24.

[0040] The utility model is applicable to the welding of the filtering component 20. The fixed seat 2 switches workstations along with the turntable 1. The capacitor transportation device and the coil transportation device respectively transport the feedthrough capacitor 21 and the choke coil 24, so that the feedthrough capacitor 21 and the choke coil 24 are sequentially placed in the same fixed seat 2, and the two overlap with each other to form the welding part 27 of the component. Then, the component welding device welds the welding part 27 of the component to realize the welding and fixation of the feedthrough capacitor 21 and the choke coil 24, completing the automatic welding process of the filtering component 20. During this period, no manual intervention by the operator is required, effectively improving the production efficiency.

[0041] In this embodiment, preferably, the feedthrough capacitor 21 includes a vertical plate 22 located in the middle. The capacitor gripper 3 is connected to the telescopic end of the capacitor lifting mechanism and corresponds to the position of the vertical plate 22.

[0042] The feedthrough capacitor 21 includes a vertical plate 22, a socket, and an end seat. The vertical plate 22 is vertically arranged in the middle position, presenting a vertical facade structure. The socket and the end seat are respectively vertically connected to both sides of the vertical plate 22. Since the size of the vertical plate 22 is larger than that of the socket and the end seat, the edge of the vertical plate 22 protrudes from the outside of the feedthrough capacitor 21, and the vertical plate 22 serves as the clamping area of the capacitor gripper 3. The capacitor gripper 3 is connected to the telescopic end of the capacitor lifting mechanism. The inner side of the capacitor gripper 3 is a facade structure and can be in close contact with the edge of the vertical plate 22, generating a large frictional force, which is beneficial to improving the clamping stability. When the capacitor gripper 3 is located above the fixed seat 2, the capacitor gripper 3 corresponds to the position of the vertical plate 22 and can be directly above the vertical plate 22.

[0043] In this embodiment, preferably, the choke coil 24 includes a core 25 located in the middle. The coil gripper 4 is connected to the telescopic end of the coil lifting mechanism and corresponds to the position of the core 25.

[0044] The choke coil 24 includes a core 25 and pins 26. The core 25 is horizontally arranged at the middle position and is in a spiral winding structure. The pins 26 extend outward from the end of the core 25. There is a certain angle between the pins 26 and the core 25. The core 25 serves as the clamping area of the choke coil 24. The coil gripper 4 is connected to the telescopic end of the coil lifting mechanism. The inner side of the core 25 gripper is in an arc structure and can be in close contact with the outer side of the core 25 to generate a large clamping force, which is beneficial to improving the clamping stability. When the coil gripper 4 is located above the fixed seat 2, the position of the coil gripper 4 corresponds to that of the core 25, and it can be directly above the core 25.

[0045] In this embodiment, preferably, the feedthrough capacitor 21 includes terminals 23 extending outward. The choke coil includes pins 26 docked with the terminals 23. The component welding part 27 is formed by the overlapping of the terminals 23 and the pins 26. The welding head 5 is connected to the telescopic end of the welding lifting mechanism and corresponds to the position of the component welding part 27.

[0046] The feedthrough capacitor 21 includes terminals 23 that extend outward from the inside of the feedthrough capacitor 21 and are docked with the pins 26 of the choke coil 24. When the filter component 20 is assembled, the feedthrough capacitor 21 is placed on the lower layer, and the two choke coils 24 are arranged in opposite directions and stacked on the left and right sides of the feedthrough capacitor 21. The pins 26 of the two choke coils 24 are overlapped with the two terminals 23 of the feedthrough capacitor 21 one by one. The overlapping of the terminals 23 and the pins 26 forms the component welding part 27. The component welding part 27 serves as the welding area of the filter component 20. The welding head 5 is connected to the telescopic end of the welding lifting mechanism and is arranged vertically downward. When the welding head 5 is located above the fixed seat 2, the position of the welding head 5 corresponds to that of the component welding part 27, and it can be directly above the component welding part 27.

[0047] In this embodiment, preferably, the coil transportation device includes a capacitor pressing block 6 for pressing the feedthrough capacitor 21. The capacitor pressing block 6 is vertically and slidably connected to a mounting plate 7. The mounting plate 7 is connected to the telescopic end of the coil lifting mechanism. An elastic resetting member 8 is provided between the capacitor pressing block 6 and the mounting plate 7.

[0048] The capacitor pressing block 6 and the capacitor gripper 3 correspond to the positions of the feedthrough capacitor 21 and the choke coil 24 respectively. The capacitor pressing block 6 is provided with a pressing block cavity for accommodating the feedthrough capacitor 21, and the pressing block cavity matches the outer contour of the feedthrough capacitor 21. The mounting plate 7 is located between the capacitor pressing block 6 and the coil lifting mechanism. The upper side of the mounting plate 7 is connected to the output end of the coil lifting mechanism, and the lower side of the mounting plate 7 is connected to the capacitor pressing block 6 and the coil gripper 4. The capacitor pressing block 6 and the mounting plate 7 slide up and down in the vertical direction. The elastic resetting member 8 is located between the capacitor pressing block 6 and the mounting plate 7. The elastic resetting member 8 can be a spring. The two ends of the elastic resetting member 8 are respectively abutted against the capacitor pressing block 6 and the mounting plate 7 to provide a sliding reset function. Driven by the coil lifting mechanism, the mounting plate 7 moves downward. First, the capacitor pressing block 6 covers the feedthrough capacitor 21 located on the fixed seat 2, so as to realize the pre-pressing and limiting of the feedthrough capacitor 21. Then, the capacitor gripper 3 places the choke coil 24 in the fixed seat 2, and the terminal 23 of the capacitor pressing block 6 is lapped with the pin 26 of the choke coil 24, improving the assembly accuracy. During this period, as the sliding distance between the capacitor pressing block 6 and the mounting plate 7 decreases, the elastic resetting member 8 is compressed, and its compression force is converted into the covering force on the feedthrough capacitor 21, improving the covering stability.

[0049] In this embodiment, preferably, the turntable 1 includes at least five workstations arranged in sequence along the same rotation direction. The fixed seat 2 is installed in a matching manner with the workstations, and the five workstations respectively correspond to a set of capacitor transportation devices, two sets of coil transportation devices, and two sets of component welding devices in sequence.

[0050] The turntable 1 includes at least five workstations, which are arranged in sequence along the same rotation direction, and the fixed seat 2 is installed in a matching manner with the workstations. The five workstations are respectively a capacitor transportation workstation, a left coil transportation workstation, a right coil transportation workstation, a left component welding workstation, and a right component welding workstation, corresponding to a set of capacitor transportation devices, two sets of coil transportation devices, and two sets of component welding devices in sequence. During the production process, the fixed seat 2 switches workstations along with the turntable 1. The capacitor transportation device transports the feedthrough capacitor 21, the coil transportation device transports the choke coils 24 on the left and right sides, and the component welding device welds the component welding parts 27 on the left and right sides, realizing the processes of automatic transportation, assembly, and welding.

[0051] In this embodiment, preferably, the fixed seat 2 includes a capacitor cavity 9 for placing the feedthrough capacitor 21 and a coil cavity 10 for placing the choke coil 24. The capacitor cavity 9 is provided with a limiting groove 11 for inserting the vertical plate 22, and the coil cavity 10 is provided with a limiting platform 12 surrounding the outer side of the core 25.

[0052] Each fixing seat 2 includes a capacitor cavity 9 and two coil cavities 10 arranged at intervals, which are distributed in a triangular shape. The capacitor cavity 9 is used to place the through-hole capacitor 21, and matches the external contour shape of the through-hole capacitor 21. The coil cavity 10 is used to place the choke coil 24, and matches the external contour shape of the choke coil 24. The limiting groove 11 is located in the middle of the capacitor cavity 9, and has a groove-shaped structure. It is matched with the vertical plate 22 of the capacitor cavity and is movably plugged with the vertical plate 22. When the through-hole capacitor 21 is placed in the capacitor cavity 9, the edge of the vertical plate 22 is plugged into the slot to achieve the positioning of the through-hole capacitor 21. The limiting platform 12 is located at the outer edge of the coil cavity 10, and has a boss-shaped structure. It is matched with the core 25 of the choke coil 24 and is surrounded by the outside of the core 25. When the choke coil 24 is placed in the coil cavity 10, the limiting platform 12 surrounds the outside of the core 25 to achieve the limitation of the choke coil 24.

[0053] In this embodiment, as a preference, a component shaping device is further included above the fixing seat 2, the component shaping device including a shaping pressing block 13 corresponding to the capacitor cavity 9 and the coil cavity 10, and a shaping lifting mechanism vertically lifting and lowering connected to the shaping pressing block 13.

[0054] The component shaping device is located above the fixed seat 2, and the component shaping device includes a shaping block 13 and a shaping lifting mechanism. The shaping block 13 is provided with a shaping cavity on the side facing the fixed seat 2, and the shaping cavity is matched with the capacitor cavity 9 and the coil cavity 10 to shape the choke coil 24. The shaping lifting mechanism can be driven by a cylinder, and the telescopic end of the shaping lifting mechanism is connected to the shaping block 13, driving the shaping block 13 to reciprocate in the vertical direction, providing the shaping block 13 with an up and down movement function. In the previous process, the capacitor transportation device, the coil transportation device, and the component welding device successively realize the transportation of the through-hole capacitor 21, the transportation of the choke coil 24, and the welding of the component welding part 27, and complete the welding and fixing of the through-hole capacitor 21 and the choke coil 24. Since the choke coil 24 is light and easy to deform, the choke coil 24 is prone to warping after welding. Driven by the shaping lifting mechanism, the shaping pressing block 13 moves downward to form a buckle with the fixing seat 2 in the up-down direction, thereby adjusting the relative angle between the through-hole capacitor 21 and the choke coil 24 to achieve the shaping of the choke coil 24 .

[0055] In this embodiment, as a preference, it further includes a component unloading device 14 located above the fixing seat 2, and the component unloading device 14 and the capacitor transportation device have the same structure.

[0056] The component unloading device 14 has the same structure as the capacitor transport device and is used to transport the welded filter components 20. Specifically,

[0057] The component blanking device 14 is located above the fixed seat 2. The component blanking device 14 includes a component gripper, a component lifting mechanism, and a component translation mechanism. The component gripper can be driven by a cylinder to grip the filtering component 20. The component lifting mechanism can be driven by a cylinder. The telescopic end of the component lifting mechanism is connected to the component gripper to drive the component gripper to reciprocate in the vertical direction, providing the filtering component 20 with the function of moving up and down. The component translation mechanism can be driven by a motor. The component translation mechanism is slidably connected to the component lifting mechanism to drive the component lifting mechanism to reciprocate in the horizontal direction, providing the filtering component 20 with the function of moving horizontally. One end of the component blanking device 14 is provided with a conveyor belt for transporting the filtering component 20. The other end of the component blanking device 14 corresponds to the fixed seat 2. During transportation, the welded filtering components 20 are sequentially placed on the conveyor belt.

[0058] In this embodiment, preferably, the turntable 1 includes at least seven workstations arranged in sequence along the same rotation direction. The fixed seat 2 is installed in a matching manner with the workstations. The seven workstations respectively correspond to a set of capacitor transportation devices, two sets of coil transportation devices, two sets of component welding devices, a set of component shaping devices, and a set of component blanking devices 14 in sequence.

[0059] The turntable 1 includes at least seven workstations arranged in sequence along the same rotation direction. The fixed seat 2 is installed in a matching manner with the workstations. The seven workstations are respectively a capacitor transportation workstation, a left coil transportation workstation, a right coil transportation workstation, a left component welding workstation, a right component welding workstation, a component shaping workstation, and a component blanking workstation, corresponding to a set of capacitor transportation devices, two sets of coil transportation devices, two sets of component welding devices, a set of component shaping devices, and a set of component blanking devices 14 in sequence. During the production process, the fixed seat 2 switches workstations along with the turntable 1. The capacitor transportation device transports the feedthrough capacitor 21, the coil transportation devices transport the choke coils 24 on the left and right sides, the component welding devices weld the component welding parts 27 on the left and right sides, the component shaping device shapes the welded filtering component 20, and the component blanking device 14 blanks the welded filtering component 20, realizing the processes of automatic transportation, assembly, welding, shaping, and blanking.

[0060] The above is only the preferred embodiment of the present invention and is not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An automatic welding device for a filtering component, comprising a horizontally rotating turntable and a fixing seat for placing the filtering component. A plurality of fixing seats are arranged above the turntable. The filtering component includes a feedthrough capacitor and a choke coil, and there is a component welding part connected between the choke coil and the feedthrough capacitor. It is characterized in that: It also includes a capacitor transport device, a coil transport device and a component welding device located above the fixing seat; The capacitor transport device comprises a capacitor gripper for gripping a through-hole capacitor, a capacitor lifting mechanism vertically lifting and lowering connected to the capacitor gripper, and a capacitor translation mechanism horizontally slidingly connected to the capacitor lifting mechanism; The coil transport device comprises a coil gripper for gripping the choke coil, a coil lifting mechanism vertically lifting and lowering connected to the coil gripper, and a coil translation mechanism horizontally slidingly connected to the coil lifting mechanism; The assembly welding device comprises a welding head for welding the welding part of the assembly, and a welding lifting mechanism connected to the welding head for vertical lifting.

2. The automatic soldering device for a filter component according to claim 1, characterized in that: The through-hole capacitor includes a vertical plate located in the middle, and the capacitor gripper is connected to the telescopic end of the capacitor lifting mechanism and corresponds to the position of the vertical plate.

3. The automatic soldering equipment for a filtering component according to claim 2, characterized in that: The choke coil includes a wire core located in the middle, and the coil clamp is connected to the telescopic end of the coil lifting mechanism and corresponds to the position of the wire core.

4. The automatic welding device for a filtering component according to claim 3, characterized in that: The through-hole capacitor includes a terminal extending outward, the current coil includes a pin connected to the terminal, the component weld is formed by overlapping the terminal and the pin, and the welding head is connected to the telescopic end of the welding lifting mechanism and corresponds to the position of the component weld.

5. The automatic soldering equipment for a filtering component according to claim 4, wherein: The coil transport device comprises a capacitor pressing block for pressing the through-hole capacitor, the capacitor pressing block is vertically slidably connected with a mounting plate, the mounting plate is connected to the telescopic end of the coil lifting mechanism, and an elastic reset member is arranged between the capacitor pressing block and the mounting plate.

6. The automatic soldering device for a filtering component according to claim 1, characterized in that: The turntable comprises at least five workstations arranged in sequence along the same rotation direction. The fixing seat is installed in matching with the workstations. The five workstations correspond to one group of capacitor transport devices, two groups of coil transport devices and two groups of component welding devices in sequence.

7. An automatic welding device for a filtering component according to claim 6, characterized in that: The fixing seat comprises a capacitor cavity for placing a through-hole capacitor and a coil cavity for placing a choke coil. The capacitor cavity is provided with a limiting groove for inserting a vertical plate, and the coil cavity is provided with a limiting platform surrounding the outer side of the wire core.

8. The automatic soldering device for a filter component according to claim 7, characterized in that: It also includes a component shaping device located above the fixing seat, which includes a shaping pressing block corresponding to the capacitor cavity and the coil cavity, and a shaping lifting mechanism vertically lifting and lowering connected to the shaping pressing block.

9. The automatic welding device for a filtering component according to claim 8, characterized in that: It also includes a component unloading device located above the fixing seat, and the component unloading device and the capacitor transportation device have the same structure.

10. The automatic welding device for a filtering component according to claim 9, characterized in that: The turntable includes at least seven workstations arranged in sequence along the same rotation direction. The fixed seat is installed in matching with the workstations. The seven workstations correspond to a group of capacitor transportation devices, two groups of coil transportation devices, two groups of component welding devices, a group of component shaping devices, and a group of component unloading devices in sequence.

Citation Information

Patent Citations

  • Capacitor part transportation tray and capacitor welding machine

    CN216990581U