Partition plate auxiliary manufacturing platform
Through the design of the partition auxiliary manufacturing platform, the combination of positioning pins and pin holes is used to solve the problem of high labor intensity during partition installation, rapid positioning and support are achieved, and the installation efficiency of port crane partitions is improved.
Patent Information
- Application Number
- CN202422337549.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-25
AI Technical Summary
When installing partitions in port cranes, the labor intensity is high and the work efficiency is low. In particular, the lack of support devices for the installation of reinforcement rings, which leads to construction difficulties.
A partition assisted manufacturing platform is designed, including a platform and a positioning pin with pin holes on the platform, and the positioning pin can be inserted into the pin holes to fix the outer frame of the partition or support the partition for rapid positioning and welding operations.
Through this platform, rapid positioning and support are achieved during the installation of partitions, reducing labor intensity, improving work efficiency, and meeting the needs of partition assembly of multiple sizes and specifications.
Smart Images

Figure CN223114487U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of port cranes, and specifically to the field of partition manufacturing. Background Art
[0002] Port cranes are widely used in mechanical loading and unloading operation scenarios such as ports and docks, and are important indispensable equipment for realizing the mechanization of the production process. The partition is an important part of the steel structure box girder of the port crane, which is used to increase the stiffness and bearing capacity of the box girder and limit the distortion deformation of the box girder.
[0003] The partition includes multiple steel plates, and a reinforcing ring is installed around the hollow position in the middle of some partitions. When assembling the partition, a positioning backrest is generally used for fixation. Welding operations are required for installing the positioning backrest, and cutting and grinding operations are also required in addition to removing the positioning backrest, resulting in high labor intensity and low work efficiency. There is no support device for installing the partition reinforcing ring, making the construction difficult and the work efficiency low. Summary of the Utility Model
[0004] An object of the utility model is to provide an auxiliary manufacturing platform for partitions, which can effectively improve the processing efficiency.
[0005] The auxiliary manufacturing platform for partitions to achieve the above object includes a platform and multiple positioning pins. Multiple pin holes are provided on at least part of the platform; the multiple positioning pins can be selectively inserted into part of the pin holes to abut against the outer frame of the partition or support the partition.
[0006] In one or more embodiments, the platform includes a planar area for welding the partition.
[0007] In one or more embodiments, the platform includes a multi-layer panel structure, and at least one layer of the panel is a reinforcing rib frame.
[0008] In one or more embodiments, the platform further includes a first panel stacked with the reinforcing rib frame, and no pin holes are provided on the first panel.
[0009] In one or more embodiments, the platform further includes a second panel stacked with the reinforcing rib frame. The second panel is provided with the pin holes, and a heavy plate is provided at the bottom of the pin holes.
[0010] In one or more embodiments, the pin holes are distributed in an array.
[0011] In one or more embodiments, the diameter range of the positioning pin 3 is 30-90 mm.
[0012] In one or more embodiments, the length range of the positioning pin 3 is 200-400 mm.
[0013] In one or more embodiments, the length of the platform is greater than 10 meters.
[0014] In one or more embodiments, the platform bears multiple superimposed partition boards.
[0015] The above partition board auxiliary manufacturing platform is provided with pin holes. Positioning pins are inserted into the pin holes to fix the outer frame of the partition board, quickly position the installation of the partition board, or support the partition board to complete welding operations such as stiffening ribs, etc., to meet the assembly of partition boards of various size specifications, reduce labor intensity, and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The above and other features, properties, and advantages of the present utility model will become more obvious through the following description in conjunction with the drawings and embodiments, where:
[0017] Figure 1 is a schematic diagram of the position of the partition board on the partition board auxiliary manufacturing platform;
[0018] Figure 2 is a schematic diagram of the positioning pin abutted against the side of the partition board;
[0019] Figure 3 is a schematic diagram of the positioning pin supporting the partition board;
[0020] Figure 4A is a schematic diagram of a single partition board;
[0021] Figure 4B is a schematic diagram of a partition board with a stiffening rib;
[0022] Figure 5 is a schematic diagram of a heavy weight;
[0023] Figure 6 is a schematic diagram of an embodiment of the positioning pin;
[0024] Figure 7 is a schematic diagram of a heavy weight plate;
[0025] Figure 8 is a schematic diagram of an embodiment of a stiffening rib frame;
[0026] Figure 9 is a schematic diagram of the partition board auxiliary manufacturing platform. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] The present utility model will be further described below in conjunction with specific embodiments and the accompanying drawings. More details are set forth in the following description to facilitate a full understanding of the present utility model. However, the present utility model can obviously be implemented in many other ways different from this description. Those skilled in the art can make similar generalizations and deductions according to the actual application situation without departing from the connotation of the present utility model. Therefore, the protection scope of the present utility model should not be limited by the content of this specific embodiment.
[0028] It should be noted that these and subsequent other drawings are only examples, and they are not drawn under the condition of equal proportion, and should not be used to limit the actual protection scope required by the present utility model.
[0029] As Figures 4A-4B shown, the partition 10 includes multiple steel plates, and a reinforcing ring 11 is installed around the hollow position 13 in the middle of some partitions.
[0030] To improve the manufacturing efficiency of the partition 10, the present utility model provides a partition auxiliary manufacturing platform. As Figures 1 to 3 shown, the partition auxiliary manufacturing platform 1 includes a platform 2 and multiple positioning pins 3.
[0031] At least some of the platform 2 is provided with multiple pin holes 4. As shown in area A in Figure 1 , multiple positioning pins 3 can be selectively inserted into some of the pin holes 4 to abut against the outer frame of the partition 10 or support the partition 10 for partition assembly, reinforcing ring installation, welding and other partition manufacturing operations.
[0032] The platform 2 further includes a planar area B for welding the partition. The planar area B does not have pin holes 4 and is used to horizontally carry the partition to realize the welding work of splicing the partition.
[0033] As in Figure 1 , partition assembly operations are being carried out in area 101, reinforcing ring installation operations are being carried out in area 102, partition pre-installation operations are being carried out in area 103, and partition welding operations are being carried out in area 104.
[0034] By pre-arranging the pin holes 4 and inserting the positioning pins 3 into the pin holes 4, rapid positioning of the partition installation can be achieved, the outer frame of the partition can be fixed, the splicing of partitions of various size specifications can be satisfied, the labor intensity can be reduced, and the work efficiency can be improved; the positioning pins 3 can also be used to support the bottom of the partition 10 and install the reinforcing ring 11, which is convenient for adjusting the assembly size during the installation of the reinforcing ring 11, reducing the construction difficulty and labor intensity; this platform can realize simultaneous operations on multiple partitions, satisfying simultaneous operations of partition assembly, reinforcing ring installation, and welding, and improving the work efficiency. Preferably, the length of the platform is greater than 10 meters to provide a large enough bearing area.
[0035] Partition boards 10 of the same size specification can be stacked in multiple pieces for assembly, reducing the site occupation.
[0036] In some embodiments, the pin holes 4 are arranged in accordance with different partition board sizes. The pin holes 4 can be distributed in an array, or can be set to be distributed at different intervals. Setting multiple intervals can meet the use of partition boards of multiple size specifications.
[0037] Continue to refer to Figures 7 to 9 As shown, the platform 2 includes a multi-layer panel structure, and at least one layer of the panel is Figure 8 the reinforcing rib frame 21 shown. The reinforcing rib frame 21 is composed of channel steels spliced together to increase the strength and play a better supporting role.
[0038] On the basis of the above embodiments, the platform 2 further includes a first panel 22 and a second panel 23 that are stacked with the reinforcing rib frame.
[0039] As Figure 9 shown, in some embodiments, the first panel 22 is composed of two steel plates with a thickness of 30 mm, a length of 10000 mm, and a width of 2800 mm, and is used for partition board welding. No pin holes are provided thereon, forming a flat area B.
[0040] The second panel 23 is composed of three steel plates with a thickness of 30 mm, a length of 10000 mm, and a width of 2800 mm. Each steel plate is drilled with pin holes 4, and a heavy plate 5 is installed at the bottom of the pin holes 4. As Figure 7 and Figure 5 shown, forming area A. The heavy plate preferably has a thickness of 30 mm, an outer diameter of 80 mm, and an inner diameter of 30 mm, so as to play a role in improving the strength of the component and increasing the load-bearing capacity.
[0041] Figure 6 The schematic diagram showing an embodiment of the positioning pin 3 is shown. The positioning pin 3 is processed from a round steel with a diameter of 60 mm and a length of 300 mm, and is used for partition board assembly positioning and partition board stiffening ring installation. If the diameter of the pin hole 4 is set to 30 mm, then the diameter of one end of the positioning pin 3 inserted into the pin hole is processed to 30 mm, the length is 60 mm, and the diameter of the other end is processed to 55 mm, and chamfers are made at both ends.
[0042] The size of the positioning pin 3 includes but is not limited to the above embodiments. For example, the diameter range of the positioning pin 3 can be 30-90 mm, and the length range can be 200-400 mm.
[0043] The following introduces the use process of the partition board auxiliary manufacturing platform.
[0044] First, assemble the partition plates. Insert the positioning pin 3 into the pin hole 4 to form two intersecting right-angled sides. Place the partition plate 10 so that it is flush with the right-angled sides of the positioning pin 3. Fix the frame of the partition plate 10 with the positioning pin 3, and then carry out tack welding on the splicing weld of the partition plate 10 to complete the assembly of the partition plate. After one partition plate 10 is assembled, partition plates of the same size and specification can be stacked on it for assembly.
[0045] Subsequently, carry out the installation of the stiffening rings. After the partition plates 10 are assembled, install the stiffening rings 11. Use the positioning pin 3 to support the four corner areas of the partition plate 10, making the hollow position 13 in the middle of the partition plate suspended, which is convenient for the assembly and positioning of the stiffening rings 11 and for adjusting the assembly dimensions. After the stiffening rings are installed to meet the requirements of the drawing assembly dimensions, carry out tack welding on the stiffening rings to complete the installation of the stiffening rings.
[0046] Finally, carry out the welding of the partition plates. Place the partition plates on the partition pre-assembly platform area B, weld the spliced partition plates 10 to form the splicing weld 7, and complete the welding of the stiffening rings 11.
[0047] The above-mentioned tooling meets the requirements of partition plate assembly, stiffening ring installation, and welding operations. Through the application of this set of tooling, the rapid positioning of partition plate assembly is realized, the work related to the installation and removal of positioning plates is reduced, and the labor for positioning installation, welding, and grinding is saved. The installation of the partition plate stiffening rings is convenient and fast, the work efficiency is improved, and the production and manufacturing costs are saved.
[0048] It should be noted that the use of words such as "first" and "second" to limit the components in the above introduction is only for the convenience of distinguishing the corresponding components. Without additional statements, the above words have no special meanings and do not represent primary or secondary, so it cannot be understood as a limitation on the protection scope of this application.
[0049] In the description of this application, it should be understood that the orientation or positional relationship indicated by orientation words such as "front, back, up, down, left, right", "horizontal, vertical, perpendicular, horizontal", and "top, bottom" is usually based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing this application and simplifying the description. Without contrary explanations, these orientation words do not indicate and imply that the devices or components referred to must have a specific orientation or be constructed and operated in a specific orientation, so it cannot be understood as a limitation on the protection scope of this application; the orientation words "inside, outside" refer to the inside and outside relative to the contour of each component itself.
[0050] Meanwhile, specific terms are used in this application to describe the embodiments of this application. For example, "one embodiment", "an embodiment", and / or "some embodiments" mean a certain feature, structure, or characteristic related to at least one embodiment of this application. Therefore, it should be emphasized and noted that the "one embodiment" or "an embodiment" or "an alternative embodiment" mentioned twice or more at different positions in this specification does not necessarily refer to the same embodiment. In addition, certain features, structures, or characteristics in one or more embodiments of this application can be appropriately combined.
[0051] Although the present utility model is disclosed above with preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art can make possible changes and modifications without departing from the spirit and scope of the present utility model. Therefore, all modifications, equivalent changes, and decorations made to the above embodiments based on the technical essence of the present utility model without departing from the content of the technical solution of the present utility model fall within the protection scope defined by the claims of the present utility model.
Claims
1. A partition auxiliary manufacturing platform, characterized in that, Comprising: A platform, on which a plurality of pin holes are provided at least in part; A plurality of positioning pins, which can be selectively inserted into some of the pin holes for abutting against the outer frame of the partition board or supporting the partition board.
2. The partition-assisted manufacturing platform according to claim 1, wherein The platform includes a planar area for welding the partition board.
3. The partition-assisted manufacturing platform according to claim 1, characterized in that, The platform includes a multi-layer panel structure, and at least one layer of the panel is a stiffening rib frame.
4. The partition-assisted manufacturing platform according to claim 3, wherein The platform further includes a first panel stacked with the stiffening rib frame, and no pin holes are provided on the first panel.
5. The partition-assisted manufacturing platform according to claim 3, characterized in that, The platform further includes a second panel stacked with the stiffening rib frame, and the pin holes are provided on the second panel, and a heavy board is provided at the bottom of the pin holes.
6. The partition-assisted manufacturing platform according to claim 1, wherein, The pin holes are distributed in an array.
7. The partition-assisted manufacturing platform according to claim 1, wherein The diameter range of the positioning pin is 30-90 mm.
8. The partition board auxiliary manufacturing platform according to claim 1, characterized in that, The length range of the positioning pin is 200-400 mm.
9. The partition auxiliary manufacturing platform according to claim 1, characterized in that, The length of the platform is greater than 10 meters.
10. The partition-assisted manufacturing platform according to claim 1, wherein, The platform bears a plurality of stacked partition boards.