Pneumatic device for assembling inner O-shaped ring in valve

Abstract

The utility model discloses a pneumatic device for assembling an inner O-shaped ring in a valve, which comprises a processing table, and a mounting frame is fixedly mounted at the top of the processing table; the air cylinder is fixedly installed on the installation frame, and a pressing head is arranged on an output rod of the air cylinder and used for pressing and fixing an O-shaped ring assembled in a valve body; and the mounting plate is arranged at the bottom of the machining table, a rotatable mounting disc is arranged on the mounting plate, and a plurality of assembling plates are symmetrically and fixedly mounted at the top of the mounting disc. According to the pneumatic device for assembling the inner O-shaped ring in the valve, the effect that the O-shaped ring is accurately and rapidly pressed into the sealing ring groove of the valve body to complete assembling is ensured through the design of the pressing head and the control of the air cylinder, and the assembling efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of valve production, and particularly relates to a pneumatic device for assembling an inner O-ring of a valve. Background Art

[0002] In the valve manufacturing industry, the assembly of O-ring seals is a crucial but challenging process. The O-ring seal, with its circular cross-section structure, is widely used in the sealing of valves to ensure the airtightness and watertightness of equipment.

[0003] However, by using clips to hold the O-ring and then carefully inserting it into the sealing ring groove of the valve, this process is not only time-consuming and laborious, but also has low assembly efficiency if the number of retries during assembly is large, seriously affecting the production efficiency and product quality of the workshop. Content of the Utility Model

[0004] The utility model provides a pneumatic device for assembling an inner O-ring of a valve, aiming to solve the problem of low assembly efficiency of the current valve O-ring.

[0005] The utility model is realized as follows: A pneumatic device for assembling an inner O-ring of a valve includes: a processing table, on the top of the tabletop of the processing table, a mounting frame is fixedly installed; a cylinder, the cylinder is fixedly installed on the top inner wall of the mounting frame, and a pressing head is arranged on the output rod of the cylinder; a mounting plate, the mounting plate is horizontally arranged below the tabletop of the processing table, a rotatable mounting disk is arranged on the mounting plate, and a plurality of groups of assembly plates are fixedly installed around the center on the top of the mounting disk, each group of assembly plates includes two assembly plates distributed at intervals; a first clamping plate and a second clamping plate, the first clamping plate and the second clamping plate are respectively arranged on the two assembly plates of each group and are opposite to each other; a window, the window is opened on the tabletop of the processing table and matches the size of the mounting disk, and the upper part of the plurality of groups of assembly plates extends out of the window to above the tabletop of the processing table; a driving mechanism, the driving mechanism is arranged on the mounting plate and is used to drive the mounting disk to rotate, so as to switch the position of the valve body to directly below the pressing head.

[0006] Preferably, the driving mechanism includes: a bearing seat fixedly installed at the center of the mounting plate; a vertical rotating shaft rotatably installed on the bearing seat, the top end of the rotating shaft is fixedly connected with the mounting disk; a motor fixed at the bottom of the mounting plate, and the output shaft of the motor is fixedly connected with the bottom end of the rotating shaft through a coupling.

[0007] Preferably, a plurality of brackets are fixedly installed around the center on the top of the mounting plate, the top ends of the plurality of brackets are inlaid with balls, and an annular groove is opened at the bottom of the mounting disk, and the annular groove is adapted to the balls.

[0008] Preferably, circular holes and strip-shaped holes are respectively formed in the first clamping plate and the second clamping plate, bolts are arranged in both the circular holes and the strip-shaped holes, and the bolts are in threaded connection with the corresponding assembly plates.

[0009] Preferably, rubber pads are arranged on the mutually close surfaces of the first clamping plate and the second clamping plate for anti-slip.

[0010] Preferably, a concave block is fixedly installed at the top end of the output rod of the air cylinder for installing the pressing head, a screw is arranged on the concave block, and the screw threadedly penetrates through the pressing head.

[0011] Preferably, two support frames are fixedly installed at the bottom of the processing table, and the mounting plate is fixedly connected with the two support frames.

[0012] Compared with the related art, the pneumatic device for assembling the inner O-ring of the valve provided by the present utility model has the following beneficial effects:

[0013] Through the design of the pressing head and the control of the air cylinder, it is ensured that the O-ring is accurately and quickly pressed into the sealing ring groove of the valve body to complete the assembly, improving the assembly efficiency. By driving the mounting disc to rotate by the motor and combining the precise downward pressing of the air cylinder to control the pressing head, the automatic or semi-automatic assembly of the valve body and the O-ring is realized. This process reduces the manual operation time and lowers the labor intensity; the bracket provides a stable support platform for the ball, and the ball is closely matched with the annular groove at the bottom of the mounting disc, greatly reducing the frictional resistance during the rotation process and making the rotation of the mounting disc smoother and more stable. This design ensures the stability and reliability of the assembly process. Description of the Drawings

[0014] Figure 1 is the front view structural schematic diagram of a pneumatic device for assembling the inner O-ring of a valve provided by the present utility model;

[0015] Figure 2 is the front view sectional structural schematic diagram of the present utility model;

[0016] Figure 3 is Figure 2 the enlarged structural schematic diagram of part A shown in

[0017] Figure 4 is the top view assembly drawing of the mounting disc, the first clamping plate and the second clamping plate in the present utility model;

[0018] Figure 5 is the structural schematic diagram of the processing table and the mounting frame in the present utility model.

[0019] Reference numerals: 1, processing table; 2, mounting bracket; 3, cylinder; 4, pressing head; 5, mounting plate; 6, mounting disc; 7, assembly plate; 8, first fixture plate; 9, second fixture plate; 10, bearing seat; 11, rotating shaft; 12, motor; 13, bracket; 14, ball; 15, strip hole; 16, bolt; 17, valve body; 18, O-ring. Detailed implementation manners

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs; the terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the specification and claims of this application or the above drawings are used to distinguish different objects and not to describe a specific order.

[0021] Reference to "embodiment" herein means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of this application. The phrase does not necessarily refer to the same embodiment at every occurrence in the specification, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.

[0022] An embodiment of the present utility model provides a pneumatic device for assembling an O-ring inside a valve, as Figures 1-5 shown. The pneumatic device for assembling an O-ring inside a valve includes: a processing table 1, on the top of the tabletop of the processing table 1, a mounting bracket 2 is fixedly installed; a cylinder 3, the cylinder 3 is fixedly installed on the inner wall of the top of the mounting bracket 2, and a pressing head 4 is arranged on the output rod of the cylinder 3; a mounting plate 5, the mounting plate 5 is horizontally arranged below the tabletop of the processing table 1, a rotatable mounting disc 6 is arranged on the mounting plate 5, and a plurality of groups of assembly plates 7 are fixedly installed around the center of the top of the mounting disc 6, each group of assembly plates includes two assembly plates distributed at intervals; a first fixture plate 8 and a second fixture plate 9, the first fixture plate 8 and the second fixture plate 9 are respectively arranged on the two assembly plates 7 of each group and are opposite to each other; a window, the window is opened on the tabletop of the processing table and matches the size of the mounting disc, and the upper parts of the plurality of groups of assembly plates extend out of the window to above the tabletop of the processing table; a driving mechanism, the driving mechanism is arranged on the mounting plate 5 and is used to drive the mounting disc 6 to rotate, so as to switch the position of the valve body 17 to directly below the pressing head 4.

[0023] In this embodiment, in the preparation stage: First, place the valve body 17 to be assembled between the first fixture plate 8 and the second fixture plate 9. According to the specific size of the valve body 17, flexibly adjust the distance between the two fixture plates to ensure that the valve body is stable and not easily shaken; pre-place the O-ring: Subsequently, pre-place the O-ring 18 near the sealing ring groove of the valve body 17 to prepare for the subsequent pressing and assembling; start the assembly process: Start the cylinder 3, and its output rod will immediately drive the pressure head 4 to move downward and enter the standby state, ready to press and assemble the O-ring; at the same time, the driving mechanism is started, and the driving mechanism drives the mounting disc 6 to rotate slowly. This action accurately rotates the assembly plate 7 with the valve body 17 to directly below the pressure head 4 to ensure the accuracy of the assembly position; when the valve body 17 reaches the designated position (directly below the pressure head 4), the cylinder 3 continues to push the pressure head 4 downward to accurately and quickly press the O-ring 18 into the sealing ring groove of the valve body 17 with a stable and uniform force; after one assembly is completed, the driving mechanism drives the mounting disc 6 to rotate again, automatically rotating the next valve body 17 to be assembled to directly below the pressure head 4 to achieve a continuous and efficient assembly process; after the assembly is completed, the operator can easily remove the valve body 17 with the assembled O-ring for subsequent quality inspection; through strict quality inspection, it is ensured that each O-ring 18 meets the assembly requirements, effectively avoiding leakage problems caused by improper assembly; the introduction of the pneumatic device to assist in the assembly greatly reduces the time and labor intensity of manual operation and significantly improves the assembly efficiency; the design of the pressure head 4 and the cylinder control ensure the accurate pressing of the O-ring, and at the same time, the design of the fixture plate also ensures the stability of the valve body 17 during the assembly process, reducing the assembly error; the first fixture plate 8 and the second fixture plate 9 with adjustable spacing can adapt to valve bodies of different sizes, improving the versatility and flexibility of the device.

[0024] In a further preferred embodiment of the present utility model, the driving mechanism includes: a bearing seat 10 fixedly installed at the center of the mounting plate 5; a rotating shaft 11 vertically and rotatably installed on the bearing seat 10, the top end of the rotating shaft 11 being fixedly connected to the mounting disc 6; a motor 12 fixed to the bottom of the mounting plate 5, the output shaft of the motor 12 being fixedly connected to the bottom end of the rotating shaft 11 through a coupling.

[0025] In this embodiment, the motor 12 is directly connected to the rotating shaft 11 through a coupling, reducing energy loss during power transmission and improving driving efficiency. This design makes the rotation of the mounting plate 6 more stable and rapid, thus accelerating the assembly speed. The motor 12 is usually equipped with an accurate control system, which can achieve precise control of the rotation speed and rotation angle. This means that during the assembly process, the rotation position of the valve body 17 can be precisely controlled to ensure that it can accurately reach directly below the indenter 4 for assembly. By driving the mounting plate 6 to rotate through the motor, the automation or semi-automation of the assembly process is realized. This not only reduces the need for manual operation but also reduces the labor intensity and improves the production efficiency. The stable design of the bearing seat 10 and the rotating shaft 11 ensures the stability of the driving mechanism during long-term operation. This stability is of great significance for ensuring the assembly accuracy and extending the service life of the equipment. By driving the rotating shaft to rotate through the motor 12, the automatic switching position of the mounting plate and the valve body 17 thereon is realized, further improving the assembly efficiency and automation level.

[0026] In a further preferred embodiment of the present utility model, a plurality of brackets 13 are fixedly installed around the center at the top of the mounting plate 5, and balls 14 are embedded at the tops of the plurality of brackets 13. An annular groove is formed at the bottom of the mounting plate 6, and the annular groove is adapted to the balls 14.

[0027] In this embodiment, the brackets 13 are symmetrically and fixedly installed at the top of the mounting plate 5, providing a stable support platform for the balls 14. The design of the brackets should ensure that they can bear the weight of the mounting plate 6 and all the components thereon and remain stable during rotation. The balls 14 are embedded at the tops of the brackets 13 and are adapted to the annular groove at the bottom of the mounting plate 6. The presence of the balls greatly reduces the frictional resistance during the rotation of the mounting plate 6, making the rotation smoother and more labor-saving. The annular groove is formed at the bottom of the mounting plate 6 and is in close cooperation with the balls 14. The design of the annular groove should ensure that the balls can roll freely therein while maintaining a certain stability to prevent the mounting plate from shifting or shaking during rotation. When the driving mechanism (such as the motor 12) is started to drive the rotating shaft 11 to rotate, the mounting plate 6 will rotate accordingly. At this time, the annular groove at the bottom of the mounting plate 6 interacts with the balls 14 at the tops of the brackets 13, and the balls roll in the annular groove, providing a smooth sliding path for the rotation of the mounting plate. This design makes the rotation of the mounting plate 6 more stable.

[0028] In a further preferred embodiment of the present utility model, circular holes and strip holes 15 are respectively formed in the first clamping plate 8 and the second clamping plate 9, bolts 16 are arranged in both the circular holes and the strip holes 15, and the bolts 16 are threadedly connected to the corresponding assembly plate 7.

[0029] In this embodiment, the introduction of the strip-shaped hole 15 enables the second fixture plate 9 to move along the length direction of the strip-shaped hole, thereby adjusting the spacing from the first fixture plate 8. This adjustment method is very intuitive and easy to operate: First, it is necessary to loosen the bolts 16 that penetrate the strip-shaped hole 15 and are threadedly connected to the assembly plate 7. This step is the key to unlocking; after the bolts are loosened, the second fixture plate 9 can be freely moved until the desired spacing position is reached; when the second fixture plate 9 is moved to the appropriate position, the bolts 16 are tightened again to make them tightly connected to the assembly plate 7; in this way, the adjustment of the spacing between the first fixture plate 8 and the second fixture plate 9 is completed.

[0030] In a further preferred embodiment of the present utility model, rubber pads are provided on the mutually approaching surfaces of the first fixture plate 8 and the second fixture plate 9 for anti-slip.

[0031] In this embodiment, the design of adding rubber pads on the mutually approaching surfaces of the first fixture plate 8 and the second fixture plate 9. These rubber pads have good anti-slip performance, reducing the risk of the placed valve body 17 slipping.

[0032] In a further preferred embodiment of the present utility model, a concave block is fixedly installed at the top end of the output rod of the cylinder 3 for installing the pressing head 4. A screw is provided on the concave block, and the screw threadedly penetrates the pressing head 4.

[0033] In this embodiment, the cylinder 3 is used as a driving component, and a concave block is fixedly installed at the top end of its output rod. A screw hole is provided on the concave block, and the screw threadedly penetrates the pressing head 4, thereby firmly fixing the pressing head 4 on the concave block.

[0034] In a further preferred embodiment of the present utility model, two support frames are fixedly installed at the bottom of the processing table 1, and the mounting plate 5 is fixedly connected to the two support frames.

[0035] In this embodiment, the support frames are fixedly installed at the bottom of the processing table 1 to provide stable support for the processing table and ensure its stability during the assembly process; the fixed connection between the inner wall of the support frame and the mounting plate 5: The mounting plate 5 is firmly fixed on the inner wall of the support frame by welding, bolt connection or other fastening methods to ensure its stability and reliability.

[0036] In summary, through the design of the indenter 4 and the control of the cylinder 3, it is ensured that the O-ring 18 is accurately and quickly pressed into the sealing ring groove of the valve body 17 to complete the assembly, improving the assembly efficiency. By driving the rotating disc 6 to rotate by the motor 12 and combining with the precise downward pressing of the indenter 4 controlled by the cylinder 3, the automatic or semi-automatic assembly of the valve body 17 and the O-ring 18 is realized. This process reduces the manual operation time and labor intensity. The bracket 13 provides a stable support platform for the ball 14, and the ball fits tightly with the annular groove at the bottom of the rotating disc 6, greatly reducing the frictional resistance during rotation and making the rotation of the rotating disc 6 smoother and more stable. This design ensures the stability and reliability of the assembly process.

[0037] It should be noted that the circuits, electronic components, and modules involved in the present utility model are all prior arts, which can be fully realized by those skilled in the art without further elaboration. The content protected by the present utility model does not involve improvements to software and methods.

[0038] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways.

[0039] The above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative work belong to the scope of protection of the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict, make combinations, additions, deletions, or other adjustments to the features in the various embodiments of the present utility model without creative work according to the circumstances, so as to obtain different technical solutions that are essentially not divorced from the concept of the present utility model. These technical solutions also belong to the scope of protection of the present utility model.

Claims

1. A pneumatic device for assembling an O-ring inside a valve, characterized in that, Including: A processing table, on the top of the tabletop of the processing table, a mounting frame is fixedly installed; a cylinder, the cylinder is fixedly installed on the inner wall of the top of the mounting frame, and a pressing head is arranged on the output rod of the cylinder; a mounting plate, the mounting plate is horizontally arranged below the tabletop of the processing table, a rotatable mounting disc is arranged on the mounting plate, and a plurality of sets of assembly plates are fixedly installed around the center of the top of the mounting disc, and each set of assembly plates includes two assembly plates distributed at intervals; a first clamping plate and a second clamping plate, the first clamping plate and the second clamping plate are respectively arranged on the two assembly plates of each group and are opposite to each other; a window, the window is opened on the tabletop of the processing table and is matched with the size of the mounting disc, and the upper parts of the multiple sets of assembly plates extend out of the window to above the tabletop of the processing table; a driving mechanism, the driving mechanism is arranged on the mounting plate and is used to drive the mounting disc to rotate and switch the position of the valve body to directly below the pressing head.

2. The pneumatic device with an O-ring inside the valve assembly according to claim 1, characterized in that, The driving mechanism includes: a bearing seat fixedly installed at the center of the mounting plate; a vertical rotating shaft rotatably installed on the bearing seat, the top end of the rotating shaft is fixedly connected with the mounting disc; a motor fixedly installed at the bottom of the mounting plate, and the output shaft of the motor is fixedly connected with the bottom end of the rotating shaft through a coupling.

3. The O-ring pneumatic device inside the valve assembly according to claim 2, characterized in that, A plurality of brackets are fixedly installed around the center of the top of the mounting plate, and balls are inlaid at the top ends of the plurality of brackets. An annular groove is opened at the bottom of the mounting disc, and the annular groove is adapted to the balls.

4. The O-ring pneumatic device inside the valve assembly according to claim 1, characterized in that, A circular hole and a strip hole are respectively opened on the first clamping plate and the second clamping plate, and bolts are arranged in both the circular hole and the strip hole, and the bolts are in threaded connection with the corresponding assembly plates.

5. The O-ring pneumatic device inside the valve assembly according to claim 1, characterized in that, Rubber pads are arranged on the mutually approaching surfaces of the first clamping plate and the second clamping plate for anti-slip.

6. The O-ring pneumatic device inside the valve assembly as described in claim 1, characterized in that, A concave block is fixedly installed at the top end of the output rod of the cylinder for installing the pressing head, and a screw is arranged on the concave block, and the screw threadedly penetrates through the pressing head.

7. The pneumatic device with an O-ring inside the valve assembly according to claim 1, characterized in that, Two support frames are fixedly installed at the bottom of the processing table, and the mounting plate is fixedly connected with the two support frames.

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