Energy storage converter assembly transposition induction limiting device

Abstract

The utility model relates to the technical field of converter production, in particular to an energy storage converter assembly transposition induction limiting device which comprises an induction assembly and a limiting assembly. Each assembly station is provided with a supporting frame arranged in the length direction of the conveying line, and the inner side of each supporting frame is hollow. The sensing assembly is arranged at the feeding end of the assembly station and comprises a sensor and a support, the support is fixedly connected with the inner side wall of the supporting frame, the sensor is vertically fixed to the support, the limiting assembly is arranged at the discharging end of the assembly station and comprises a first mounting plate, a blocking air cylinder and a blocking block, and the first mounting plate is arranged in the width direction of the supporting frame; the first mounting plate is located on the inner side of the supporting frame, the two ends of the first mounting plate are fixedly connected with the bottom faces of the two sides of the supporting frame respectively, and the stop block is connected with the output end of the stop cylinder and located on the top face of the first mounting plate; automatic accurate positioning of the energy storage converter semi-finished product between different assembly stations is achieved, manual intervention is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of converter production, in particular to an assembly transposition induction limiting device for an energy storage converter. Background Technique

[0002] An energy storage converter is a two-way current controllable conversion device connecting an energy storage battery system and a power grid, which can adjust the power of the power grid, realize the two-way conversion of AC and DC electric energy, protect the charging and discharging of the battery, ensure the safe operation of the battery, and contribute to the stability of the power grid frequency and the optimal distribution of electric energy.

[0003] During the production process, due to the large number of electronic components and parts of the energy storage converter, it needs to go through multiple assembly lines and assembly stations before being assembled in sequence. Generally, a single assembly line has a continuous number of assembly stations, and the conveying action between adjacent assembly stations is completed through a track. However, during the conveying process, it is difficult for the energy storage converter to accurately stop at the corresponding assembly station, and manual adjustment of the orientation is required to facilitate assembly, thus increasing the processing time of each assembly station, further reducing the running speed and production efficiency of the entire assembly line, and the manual intervention process is prone to cause assembly accidents and it is difficult to ensure production safety.

[0004] The information disclosed in this background art section is only intended to deepen the understanding of the overall background art of the present utility model, and should not be regarded as an admission or any form of suggestion that this information constitutes the prior art known to those skilled in the art. Summary of the Utility Model

[0005] The technical problem to be solved by the present utility model is: to provide an assembly transposition induction limiting device for an energy storage converter, which realizes the automatic precise positioning of the semi-finished energy storage converter on the assembly line between different assembly stations, reduces manual intervention, and improves production efficiency.

[0006] In order to achieve the above object, the technical solution adopted by the present utility model is: an assembly transposition induction limiting device for an energy storage converter, which is arranged on each assembly station along the length direction of the conveying line, and includes: an induction component and a limiting component;

[0007] Wherein, each of the assembly stations has a support frame arranged along the length direction of the conveying line, the inside of the support frame is hollow, and the semi-finished energy storage converter is located at the top of the support frame;

[0008] The sensing component is arranged at the incoming material end of the current assembly station, and includes a sensor and a bracket. The bracket is fixedly connected to the inner wall of the support frame. The sensor is vertically fixed to the bracket and is located at the bottom of the energy storage inverter. The limiting component is arranged at the outgoing material end of the current assembly station, and includes a first mounting plate, a blocking cylinder and a blocking block. The first mounting plate is arranged along the width direction of the support frame, is located on the inner side of the support frame, and the two ends are respectively fixedly connected to the bottom surfaces of both sides of the support frame. The blocking cylinder is fixedly arranged on the first mounting plate, and the blocking block is connected to the output end of the blocking cylinder and is located on the top surface of the first mounting plate.

[0009] Furthermore, the bracket is bent to form an L-shaped structure, forming a horizontal section and a vertical section, the sensor is fixedly arranged on the horizontal section, and the vertical section is provided with two through fixing holes, and the fasteners pass through the fixing holes and are fixedly connected to the inner wall of the support frame.

[0010] Furthermore, pads are provided at both ends of the first mounting plate, and the pads are fixedly disposed between the top surface of the first mounting plate and the bottom surface of the support frame.

[0011] Furthermore, the blocking block includes a base plate and a rotating block, the base plate is fixedly connected to the output end of the blocking cylinder, and the rotating block is rotatably arranged on the side of the top surface of the base plate facing the incoming material end.

[0012] Furthermore, the rotating block is a triangular structure, an assembly groove is provided on the base plate, the rotating block is arranged in the assembly groove, and the triangular end close to the base plate is rotatably connected to the base plate through a pin shaft.

[0013] Furthermore, a roller is rotatably connected to the triangular end of the rotating block opposite to the incoming material end, a positioning surface is formed at the triangular end of the rotating block away from the incoming material end, and a positioning head is provided on the side of the substrate opposite to the positioning surface, and the positioning head is abutted against the positioning surface.

[0014] Furthermore, a guide groove along the vertical direction is provided on one side of the base plate facing the discharge end, and a guide head is provided on the blocking cylinder, and the guide head is slidably disposed in the guide groove.

[0015] Furthermore, the limiting component also includes a solenoid valve, which is fixedly arranged on the first mounting plate and connected to the blocking cylinder.

[0016] Further, it further includes a control component, and the control component includes a second mounting plate, a button box and a jack socket. The jack socket is fixedly arranged on the outer side surface of the support frame. The second mounting plate is fixedly connected to the bottom surface of the support frame, and one side thereof is arranged outside the support frame to form an extension section. The button box is fixedly arranged on the extension section of the second mounting plate.

[0017] Further, through holes for heat dissipation are arranged on the extension section, and the through holes for heat dissipation are arranged corresponding to the button box.

[0018] The beneficial effects of the present utility model are as follows: The present utility model senses and determines the position and movement state of the semi-finished energy storage converter through a sensor, and controls the movement of the blocking block through a blocking cylinder according to the real-time sensing result, so as to form a limitation on the current position of the semi-finished energy storage converter, and can realize the automatic precise positioning of the semi-finished energy storage converter between different assembly stations, reduce the dependence on manual operation, and reduce the risk of assembly accidents caused by improper operation, thereby improving the safety and stability of production. Description of the Drawings

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0020] Figure 1 It is a schematic structural diagram of the energy storage converter assembly transposition induction and limitation device in the embodiment of the present utility model;

[0021] Figure 2 It is a schematic structural diagram of the induction component in the embodiment of the present utility model;

[0022] Figure 3 It is a schematic structural diagram of the limitation component in the embodiment of the present utility model;

[0023] Figure 4 It is a schematic structural diagram of the blocking cylinder and the blocking block in the embodiment of the present utility model;

[0024] Figure 5 It is a schematic structural diagram of the control component in the embodiment of the present utility model.

[0025] Reference numerals: 1, support frame; 1a, incoming material end; 1b, feeding end; 10, induction assembly; 11, sensor; 12, bracket; 121, horizontal section; 122, vertical section; 122a, fixing hole; 20, limiting assembly; 21, first mounting plate; 211, cushion block; 22, blocking cylinder; 221, guiding head; 23, blocking block; 231, base plate; 231a, assembly groove; 231b, positioning head; 231c, guiding groove; 232, rotating block; 232a, roller; 232b, positioning surface; 233, pin shaft; 24, solenoid valve; 30, control assembly; 31, second mounting plate; 311, extension section; 311a, heat dissipation hole; 32, button box; 33, jack socket. Detailed implementation manners

[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0027] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration and do not represent the only implementation manner.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present invention belongs. The terms used in the description of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0029] As Figures 1 to 5 shown, the energy storage converter assembly transposition induction limiting device is arranged on each assembly station along the length direction of the conveying line, and includes: an induction assembly 10 and a limiting assembly 20;

[0030] Among them, each assembly station has a support frame 1 arranged along the length direction of the conveying line. The inner side of the support frame 1 is hollowly arranged, and the semi-finished energy storage converter is located on the top of the support frame 1;

[0031] The sensing component 10 is arranged at the incoming material end 1a of the current assembly station, and includes a sensor 11 and a bracket 12. The bracket 12 is fixedly connected to the inner side wall of the support frame 1. The sensor 11 is vertically fixed on the bracket 12 and is located at the bottom of the energy storage converter. The limiting component 20 is arranged at the outgoing material end of the current assembly station, and includes a first mounting plate 21, a blocking cylinder 22 and a blocking block 23. The first mounting plate 21 is arranged along the width direction of the support frame 1, is located inside the support frame 1, and is fixedly connected to the bottom surfaces of both sides of the support frame 1 at both ends. The blocking cylinder 22 is fixedly arranged on the first mounting plate 21, and the blocking block 23 is connected to the output end of the blocking cylinder 22 and is located on the top surface of the first mounting plate 21.

[0032] In the utility model, the sensor 11 senses and determines the position and movement state of the semi-finished energy storage converter, and controls the movement of the blocking block 23 through the blocking cylinder 22 according to the real-time sensing result, so as to form a limitation on the current position of the semi-finished energy storage converter, which can realize the automatic precise positioning of the semi-finished energy storage converter between different assembly stations, reduce the dependence on manual operation, and reduce the risk of assembly accidents caused by improper operation, thereby improving the safety and stability of production.

[0033] It should be noted that the inside of the support frame 1 is hollowly arranged. Such a design not only ensures the stable placement of the energy storage converter, but also provides an installation space for the sensing component 10 and the limiting component 20; the sensor 11 is located at the bottom of the energy storage converter and can accurately sense the position and movement state of the energy storage converter, providing a signal for the subsequent action of the blocking cylinder 22; the design of the bracket 12 ensures that the sensor 11 can be stably installed in the correct position for accurately detecting the position of the energy storage converter; the first mounting plate 21 enables the limiting component 20 to be stably installed on the support frame 1 and is consistent with the direction of the conveyor line. The output end of the blocking cylinder 22 is connected to the blocking block 23, and the position of the blocking block 23 is controlled by the telescopic action of the cylinder to realize the precise positioning of the energy storage converter and ensure that it accurately stops at the assembly station.

[0034] On the basis of the above embodiment, the bracket 12 is bent to form an L-shaped structure, forming a horizontal section 121 and a vertical section 122. The sensor 11 is fixedly arranged on the horizontal section 121, and two through fixing holes 122a are arranged on the vertical section 122. Fasteners pass through the fixing holes 122a and are fixedly connected to the inner side wall of the support frame 1; by bending the bracket 12 to form an L-shaped structure, more installation space and flexibility are provided, which is helpful for the installation and positioning of the sensor 11; the setting of the fixing holes 122a simplifies the installation process of the bracket 12, enabling the bracket 12 to be quickly and firmly installed on the support frame 1.

[0035] Based on the above embodiment, pads 211 are provided at both ends of the first mounting plate 21, and the pads 211 are fixedly arranged between the top surface of the first mounting plate 21 and the bottom surface of the support frame 1; the pads 211 provide additional support and stability to ensure that the first mounting plate 21 remains stable during the assembly process, and can disperse and absorb the impact force and pressure that may be generated during the assembly process, reduce vibration, and improve the stability of the entire device.

[0036] On the basis of the above embodiment, the blocking block 23 includes a base plate 231 and a rotating block 232. The base plate 231 is fixedly connected to the output end of the blocking cylinder 22, and the rotating block 232 is rotatably arranged on the side of the top surface of the base plate 231 facing the incoming material end 1a; as the blocking cylinder 22 moves, the base plate 231 can drive the rotating block 232 to move upward synchronously, so that the rotating block 232 rotates slightly when it contacts the semi-finished product of the energy storage inverter, thereby forming an elastic blocking effect on the semi-finished product of the energy storage inverter, preventing the semi-finished product of the energy storage inverter from continuing to move, and realizing the precise positioning of the semi-finished product of the energy storage inverter.

[0037] On the basis of the above embodiment, the rotating block 232 is a triangular structure, an assembly groove 231a is provided on the substrate 231, the rotating block 232 is arranged in the assembly groove 231a, and the triangular end close to the substrate 231 is rotatably connected to the substrate 231 through a pin shaft 233; the rotating block 232 with a triangular structure can provide uniform pressure distribution and reduce local stress concentration when it contacts the semi-finished product of the energy storage inverter; the triangular end of the rotating block 232 close to the substrate 231 is rotatably connected to the substrate 231 through the pin shaft 233, so that the rotating block 232 can rotate freely in the assembly groove 231a of the substrate 231, reducing the hard collision with the semi-finished product of the energy storage inverter, thereby reducing the risk of wear and damage.

[0038] On the basis of the above embodiment, a roller 232a is rotatably connected to the triangular end of the rotating block 232 which is arranged opposite to the incoming material end 1a, and a positioning surface 232b is formed at the triangular end of the rotating block 232 which is away from the incoming material end 1a. A positioning head 231b is arranged on the side of the substrate 231 which is arranged opposite to the positioning surface 232b, and the positioning head 231b is abutted against the positioning surface 232b; the roller 232a can reduce friction when the rotating block 232 rotates, so that the rotating block 232 can move more smoothly along the edge or lower bottom surface of the semi-finished product of the energy storage inverter, reducing wear and damage; the positioning head 231b is abutted against the positioning surface 232b, so that the rotating block 232 can maintain a precise position when rotating, thereby ensuring stability and accuracy.

[0039] Based on the above embodiments, a guiding groove 231c along the vertical direction is provided on one side of the substrate 231 facing the discharging end. A guiding head 221 is provided on the blocking cylinder 22, and the guiding head 221 is slidably arranged in the guiding groove 231c. When the blocking cylinder 22 controls the movement of the substrate 231, it can slide along the vertical guiding direction, ensuring the accuracy and stability of the movement of the substrate 231 driving the rotating block 232.

[0040] Based on the above embodiments, the limiting assembly 20 further includes a solenoid valve 24. The solenoid valve 24 is fixedly arranged on the first mounting plate 21, and the solenoid valve 24 is connected to the blocking cylinder 22. The solenoid valve 24 is used to control the air circuit of the cylinder. By changing the state of the solenoid valve 24, the telescopic action of the cylinder is controlled, so as to realize the driving effect on the blocking block 23, and thus realize the precise positioning effect on the semi-finished energy storage converter.

[0041] Based on the above embodiments, a control assembly 30 is further included. The control assembly 30 includes a second mounting plate 31, a button box 32 and a jack socket 33. The jack socket 33 is fixedly arranged on the outer side surface of the support frame 1. The second mounting plate 31 is fixedly connected to the bottom surface of the support frame 1, and one side is arranged outside the support frame 1 to form an extension section 311. The button box 32 is fixedly arranged on the extension section 311 of the second mounting plate 31. The jack socket 33 can facilitate additional electrical connections. The second mounting plate 31 provides an installation space for the button box 32 and is convenient for operators to observe and operate. The operator can directly control the work of the limiting assembly at the current assembly station through the button box 32, which has intuitiveness and convenience.

[0042] On the basis of the above embodiments, through holes 311a are provided on the extension section 311, and the through holes 311a are arranged corresponding to the button box 32. Thereby, the heat dissipation performance of the control assembly 30 and the service life of electronic components are improved, and the safety and reliability of the entire assembly transposition induction limiting device are enhanced.

[0043] Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. An energy storage converter assembly transposition induction limiting device, characterized in that It is arranged at each assembly station along the length direction of the conveyor line, and includes: a sensing component and a limiting component; Each of the assembly stations has a support frame arranged along the length direction of the conveyor line, the inner side of the support frame is hollow, and the semi-finished product of the energy storage converter is located on the top of the support frame; The sensing component is arranged at the incoming material end of the current assembly station, and includes a sensor and a bracket. The bracket is fixedly connected to the inner wall of the support frame. The sensor is vertically fixed to the bracket and is located at the bottom of the energy storage inverter. The limiting component is arranged at the outgoing material end of the current assembly station, and includes a first mounting plate, a blocking cylinder and a blocking block. The first mounting plate is arranged along the width direction of the support frame, is located on the inner side of the support frame, and the two ends are respectively fixedly connected to the bottom surfaces of both sides of the support frame. The blocking cylinder is fixedly arranged on the first mounting plate, and the blocking block is connected to the output end of the blocking cylinder and is located on the top surface of the first mounting plate.

2. The energy storage converter assembly commutation induction limiting device according to claim 1, characterized in that, The bracket is bent to form an L-shaped structure, forming a horizontal section and a vertical section. The sensor is fixedly arranged on the horizontal section. The vertical section is provided with two through fixing holes. The fasteners pass through the fixing holes and are fixedly connected to the inner side wall of the support frame.

3. The energy storage converter assembly transposition induction limiting device according to claim 1, characterized in that Cushion blocks are arranged at both ends of the first mounting plate, and the cushion blocks are fixedly arranged between the top surface of the first mounting plate and the bottom surface of the support frame.

4. The energy storage converter assembly transposition induction limiting device according to claim 1, wherein The blocking block comprises a base plate and a rotating block. The base plate is fixedly connected to the output end of the blocking cylinder. The rotating block is rotatably arranged on a side of the top surface of the base plate facing the incoming material end.

5. The energy storage converter assembly transposition induction limiting device according to claim 4, wherein The rotating block is a triangular structure. The base plate is provided with an assembly groove. The rotating block is arranged in the assembly groove, and the triangular end close to the base plate is rotatably connected with the base plate through a pin shaft.

6. The energy storage converter assembly transposition induction limiting device according to claim 5, characterized in that, The triangular end of the rotating block opposite to the material end is rotatably connected with a roller, and a positioning surface is formed at the triangular end of the rotating block away from the material end. A positioning head is provided on the side of the substrate opposite to the positioning surface, and the positioning head is abutted against the positioning surface.

7. The energy storage converter assembly transposition induction limiting device according to claim 6, characterized in that, A guide groove along the vertical direction is arranged on one side of the base plate facing the discharge end, and a guide head is arranged on the blocking cylinder, and the guide head is slidably arranged in the guide groove.

8. The energy storage converter assembly transposition induction limiting device according to claim 1, characterized in that The limiting component also includes a solenoid valve, which is fixedly arranged on the first mounting plate and connected to the blocking cylinder.

9. The energy storage converter assembly transposition induction limiting device according to claim 1, characterized in that, It also includes a control component, which includes a second mounting plate, a button box and a jack socket, wherein the jack socket is fixedly arranged on the outer side surface of the support frame, the second mounting plate is fixedly connected to the bottom surface of the support frame, and one side is arranged outside the support frame to form an extension section, and the button box is fixedly arranged on the extension section of the second mounting plate.

10. The energy storage converter assembly transposition induction limiting device according to claim 9, wherein, The extension section is provided with a through heat dissipation hole, and the heat dissipation hole is arranged corresponding to the button box.

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