Automatic filter bottle assembling equipment

By designing automatic assembly equipment for filter bottles and automatically installing filter elements and filter covers using electromagnetic suction cups and clamping components, the existing filter bottle assembly problems are solved, and an efficient and safe filter bottle assembly process is achieved.

CN223114575UActive Publication Date: 2025-07-18YIBIN BOHAN ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421668352.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-07-18
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The assembly of existing filter bottles mainly relies on manual methods, resulting in low production efficiency and safety hazards and pollution risks.

Method used

An automatic assembly equipment for filter bottles is designed, including a moving assembly, a support plate, a first assembly mechanism and a second assembly mechanism. The filter element and filter cover are automatically installed using electromagnetic suction cups and clamping components, and the filter bottle is fixed through a conveyor belt and an elastic foam pad to achieve automatic assembly.

Benefits of technology

It improves the efficiency of filter bottle assembly, reduces the risks brought by manual operation, ensures the safety and production efficiency of assembly, and reduces the risk of pollution.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223114575U_ABST
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Abstract

The utility model relates to the technical field of assembling and processing, and discloses an automatic filter bottle assembling device which comprises a moving assembly, the rear side of the moving assembly is connected with a supporting plate, the top of the supporting plate is provided with a first assembling mechanism and a second assembling mechanism, and the second assembling mechanism is arranged on the right side of the first assembling mechanism. According to the automatic filter bottle assembling equipment, through the arrangement of the first assembling mechanism and the second assembling mechanism, an electromagnetic chuck adsorbs a filter element body, a first air cylinder is started to install the filter element body into a filter bottle body, a rotating column rotates to facilitate replacement and installation of the filter element body, a clamping assembly clamps and fixes a filter cover, and through rotation of a supporting column, the filter element body can be assembled and disassembled conveniently; and the filter cover is fixedly arranged on the filter bottle body, so that a new filter cover is convenient to install, the assembly efficiency is greatly improved, the risk caused by manual operation is reduced through automatic operation, and the use is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of assembly processing, in particular to an automatic filter bottle assembly device. Background Art

[0002] At present, most filter bottles on the market mainly consist of filter bottle jars, separation filter elements, inlet and outlet throat pipes, etc. Before installing filter bottles on various devices, the filter bottles need to be assembled first to ensure the safety and sealing performance of the filter bottles during use. Most of the existing filter bottles are assembled manually, resulting in low production efficiency, easy contamination, and potential safety hazards. In order to improve production efficiency and reduce human contamination, an automatic filter bottle assembly device is needed to replace manual assembly. Content of the Utility Model

[0003] (1) Technical Problems to be Solved

[0004] In view of the deficiencies of the prior art, the utility model provides an automatic filter bottle assembly device, which has the advantages of facilitating the improvement of work efficiency and facilitating the use of filter bottles, and solves the problems that most of the existing filter bottles are assembled manually, with low production efficiency, easy contamination, and potential safety hazards.

[0005] (2) Technical Solutions

[0006] To achieve the purpose of facilitating the improvement of work efficiency and facilitating the use of filter bottles, the utility model provides the following technical solutions: an automatic filter bottle assembly device, including a moving component, a support plate is connected to the rear side of the moving component, a first assembly mechanism and a second assembly mechanism are installed on the top of the support plate, and the second assembly mechanism is arranged on the right side of the first assembly mechanism.

[0007] Preferably, the moving component includes a conveyor belt, a plurality of mounting plates are installed on the top of the conveyor belt, two mounting grooves are opened on the top of each mounting plate, an elastic foam pad is installed inside the mounting groove, and a filter bottle body is installed inside the elastic foam pad.

[0008] Preferably, the first assembly mechanism includes a first mounting block, a first motor is installed inside the top of the first mounting block, a first rotating shaft is connected to the top of the first motor, a rotating column is installed on the outer side of the first rotating shaft, the bottom side of the rotating column is slidably connected to the top side of the first mounting block, and a top column is installed on the top of the rotating column. A first cylinder is arranged at the bottom front side of the top column, a telescopic rod is connected to the bottom end of the first cylinder, an electromagnetic chuck is installed at the bottom end of the telescopic rod, and a filter element body is connected to the bottom of the electromagnetic chuck.

[0009] Preferably, the bottom of the first mounting block is connected to the top side of the support plate, and the filter element body and the filter bottle body are arranged in the same vertical direction.

[0010] Preferably, the second assembly mechanism includes a second mounting block. A servo motor is installed inside the top of the second mounting block. A drive shaft is connected to the top of the servo motor. A support column is installed on the outer side of the drive shaft. The bottom side of the support column is slidably connected to the top side of the second mounting block, and a connecting plate is installed at the top of the support column. Two rotation holes are provided inside the top of the connecting plate. Second motors are installed at the top of both rotation holes. A second rotating shaft is connected to the bottom of the second motor. A second cylinder is installed at the bottom end of the second rotating shaft. A connecting ring is installed on the outer side of the second cylinder. The connecting ring is slidably connected to the inner side of the rotation hole. A piston rod is installed at the bottom of the second cylinder. A clamping assembly is installed at the bottom of the piston rod.

[0011] Preferably, the clamping assembly includes a clamping plate. A chute is provided at the bottom of the clamping plate. A third motor is installed on the right side of the clamping plate. A threaded rod is connected to the inner end of the third motor. Two sliding plates are rotatably connected to the outer wall of the threaded rod. The top of the sliding plate is slidably connected to the top side of the chute, and a clamping ring is installed inside the sliding plate.

[0012] Preferably, the bottom side of the second mounting block is connected to the top side of the support plate.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, the present utility model provides a filter bottle automatic assembly device, which has the following

[0015] beneficial effects:

[0016] 1. For this filter bottle automatic assembly device, through the settings of the first assembly mechanism and the second assembly mechanism, the electromagnetic chuck adsorbs the filter element body. The first cylinder is started to install the filter element body into the filter bottle body. The rotating column rotates to facilitate the replacement and installation of the filter element body. The clamping assembly clamps and fixes the filter cap. Through the rotation of the support column, the filter cap is installed and fixed on the filter bottle body, and it is also convenient to install a new filter cap, greatly improving the assembly efficiency. The automatic operation reduces the risks brought by manual operation and is convenient to use.

[0017] 2. For this filter bottle automatic assembly device, through the settings of the conveyor belt, the mounting plate and the elastic foam pad, it can not only fix and protect the filter bottle body, but also accelerate the speed of filter bottle assembly and improve the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic structural diagram of the whole of the present utility model;

[0019] Figure 2 is a front view structural diagram of the mounting plate of the present utility model;

[0020] Figure 3 Schematic cross-sectional structure diagram of the first assembly mechanism of the present utility model;

[0021] Figure 4 For the present utility model Figure 3 Enlarged structure diagram of area A in the present utility model;

[0022] Figure 5 Schematic structure diagram of the second assembly mechanism of the present utility model;

[0023] Figure 6 Schematic bottom structure diagram of the clamping assembly of the present utility model.

[0024] In the figure: 1. Moving component; 11. Conveyor belt; 12. Mounting plate; 13. Mounting groove; 14. Elastic foam pad; 15. Filter bottle body; 2. Support plate; 3. First assembly mechanism; 31. First mounting block; 32. First motor; 33. First rotating shaft; 34. Rotating column; 35. Top column; 36. First cylinder; 37. Expansion rod; 38. Electromagnetic chuck; 39. Filter element body; 4. Second assembly mechanism; 41. Second mounting block; 411. Servo motor; 412. Driving shaft; 42. Support column; 43. Connecting plate; 431. Rotating hole; 44. Second motor; 45. Second rotating shaft; 46. Second cylinder; 461. Connecting ring; 47. Piston rod; 48. Clamping assembly; 481. Clamping plate; 482. Sliding groove; 483. Third motor; 484. Threaded rod; 485. Sliding plate; 486. Clamping ring. Specific embodiments

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0026] Please refer to Figures 1-6 , an automatic filter bottle assembly device, including a moving component 1. A support plate 2 is connected to the rear side of the moving component 1. A first assembly mechanism 3 and a second assembly mechanism 4 are installed on the top of the support plate 2. The second assembly mechanism 4 is arranged on the right side of the first assembly mechanism 3. Specifically, the moving component 1 is used for the installation and movement of the filter bottle body 15. The support plate 2 is used for the installation and support of the first assembly mechanism 3 and the second assembly mechanism 4. The first assembly mechanism 3 and the second assembly mechanism 4 are used for the assembly work of the filter bottle body 15.

[0027] The moving component 1 includes a conveyor belt 11. A number of mounting plates 12 are installed on the top of the conveyor belt 11. Two mounting grooves 13 are formed on the top of each mounting plate 12. An elastic foam pad 14 is installed inside the mounting groove 13. A filter bottle body 15 is installed inside the elastic foam pad 14. The conveyor belt 11 drives the filter bottle body 15 to move, which can accelerate the assembly speed and improve production efficiency. The elastic foam pad 14 protects and fixes the filter bottle body 15, and the elastic foam pad 14 can undergo a certain degree of deformation, which can be applicable to filter bottle bodies 15 of different sizes and increase the applicable range.

[0028] The first assembly mechanism 3 includes a first mounting block 31. A first motor 32 is installed inside the top of the first mounting block 31. A first rotating shaft 33 is connected to the top of the first motor 32. A rotating column 34 is installed on the outer side of the first rotating shaft 33. The bottom side of the rotating column 34 is slidably connected to the top side of the first mounting block 31. A top column 35 is installed on the top of the rotating column 34. A first cylinder 36 is arranged at the bottom of the front side of the top column 35. A telescopic rod 37 is connected to the bottom end of the first cylinder 36. An electromagnetic chuck 38 is installed at the bottom end of the telescopic rod 37. A filter element body 39 is connected to the bottom of the electromagnetic chuck 38. The bottom of the first mounting block 31 is connected to the top side of the support plate 2. The filter element body 39 and the filter bottle body 15 are arranged in the same vertical direction. The setting of the electromagnetic chuck 38 can adsorb the filter element body 39 and install the filter element body 39 into the filter bottle body 15. The rotatable setting of the rotating column 34 facilitates the electromagnetic chuck 38 to connect a new filter element body 39 and accelerates the assembly speed. Moreover, two sets of components of the electromagnetic chuck 38 are provided, which also improves the assembly efficiency.

[0029] The second assembling mechanism 4 includes a second mounting block 41. Inside the top of the second mounting block 41, a servo motor 411 is installed. The top of the servo motor 411 is connected to a driving shaft 412. On the outer side of the driving shaft 412, a support column 42 is installed. The bottom side of the support column 42 is slidably connected to the top side of the second mounting block 41. And at the top of the support column 42, a connecting plate 43 is installed. Inside the top of the connecting plate 43, two rotating holes 431 are provided. At the top of each of the two rotating holes 431, a second motor 44 is installed. The bottom of the second motor 44 is connected to a second rotating shaft 45. At the bottom end of the second rotating shaft 45, a second air cylinder 46 is installed. On the outer side of the second air cylinder 46, a connecting ring 461 is installed. The connecting ring 461 is slidably connected to the inner side of the rotating hole 431. At the bottom of the second air cylinder 46, a piston rod 47 is installed. At the bottom of the piston rod 47, a clamping assembly 48 is installed. The bottom side of the second mounting block 41 is connected to the top side of the support plate 2. The clamping assembly 48 includes a clamping plate 481. At the bottom of the clamping plate 481, a sliding groove 482 is provided. And on the right side of the clamping plate 481, a third motor 483 is installed. The inner end of the third motor 483 is connected to a threaded rod 484. On the outer wall of the threaded rod 484, two sliding plates 485 are rotatably connected. The top of the sliding plate 485 is slidably connected to the top side of the sliding groove 482. And on the inner side of the sliding plate 485, a clamping ring 486 is installed. The settings of the servo motor 411 and the driving shaft 412 enable the support column 42 to rotate, improving the processing efficiency. The connecting ring 461 can fix the position of the second air cylinder 46. The clamping assembly 48 facilitates clamping of the filter cover. And the sliding plate 485 slides in the sliding groove 482, enabling adjustment of the distance between the two clamping rings 486 to clamp and fix filter covers of different sizes. The setting of the second motor 44 enables the filter cover to rotate during installation, improving the fixing effect of the filter cover on the filter bottle body 15.

[0030] In use, first install the filter element body 39 and the filter cover on the bottom of the electromagnetic chuck 38 and the inside of the clamping assembly 48 respectively. Then, move the conveyor belt 11 to the right through an external drive assembly, and install the filter bottle body 15 inside the elastic foam pad 14. When the mounting plate 12 moves below the top column 35 and the filter bottle body 15 and the filter element body 39 are in the same vertical direction, temporarily stop the conveyor belt 11, start the first cylinder 36, and move the filter element body 39 downward to install it inside the filter bottle body 15. Continue to operate the conveyor belt 11. When it moves below the clamping assembly 48, start the second cylinder 46, and install the filter cover on the top of the filter bottle body 15 through the clamping assembly 48. Then start the second motor 44 to rotate the filter cover and fix the filter cover to the filter bottle body 15. After the assembly is completed, take out the filter bottle body 15, then start the first motor 32 and the servo motor 411 to rotate the rotating column 34 and the support column 42. Start the first cylinder 36 and the second cylinder 46 to connect the electromagnetic chuck 38 and the clamping assembly 48 to the filter element body 39 and the filter cover again. Then rotate the filter element body 39 and the filter cover above the conveyor belt 11, and repeat the operation of installing the filter element body 39 and the filter cover before.

[0031] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0032] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic filter bottle assembly device, comprising a moving component (1), characterized in that: A support plate (2) is connected to the rear side of the moving component (1). A first assembly mechanism (3) and a second assembly mechanism (4) are installed on the top of the support plate (2), and the second assembly mechanism (4) is arranged on the right side of the first assembly mechanism (3).

2. The automatic filter bottle assembly device according to claim 1, characterized in that: The moving component (1) includes a conveyor belt (11). A plurality of mounting plates (12) are installed on the top of the conveyor belt (11). Two mounting grooves (13) are formed on the top of each mounting plate (12). An elastic foam pad (14) is installed inside the mounting groove (13), and a filter bottle body (15) is installed inside the elastic foam pad (14).

3. The automatic filter bottle assembly device according to claim 1, characterized in that: The first assembly mechanism (3) includes a first mounting block (31). A first motor (32) is installed inside the top of the first mounting block (31). A first rotating shaft (33) is connected to the top of the first motor (32). A rotating column (34) is installed on the outer side of the first rotating shaft (33). The bottom side of the rotating column (34) is slidably connected to the top side of the first mounting block (31), and a top column (35) is installed on the top of the rotating column (34). A first cylinder (36) is arranged at the bottom of the front side of the top column (35). A telescopic rod (37) is connected to the bottom end of the first cylinder (36). An electromagnetic chuck (38) is installed at the bottom end of the telescopic rod (37). A filter element body (39) is connected to the bottom of the electromagnetic chuck (38).

4. An automatic filter bottle assembly device according to claim 3, characterized in that: The bottom of the first mounting block (31) is connected to the top side of the support plate (2), and the filter element body (39) and the filter bottle body (15) are arranged in the same vertical direction.

5. The automatic filter bottle assembly device according to claim 1, characterized in that: The second assembly mechanism (4) includes a second mounting block (41). A servo motor (411) is installed inside the top of the second mounting block (41). A drive shaft (412) is connected to the top of the servo motor (411). A support column (42) is installed on the outer side of the drive shaft (412). The bottom side of the support column (42) is slidably connected to the top side of the second mounting block (41), and a connecting plate (43) is installed on the top of the support column (42). Two rotating holes (431) are formed inside the top of the connecting plate (43). A second motor (44) is installed on the top of each of the two rotating holes (431). A second rotating shaft (45) is connected to the bottom of the second motor (44). A second cylinder (46) is installed at the bottom end of the second rotating shaft (45). A connecting ring (461) is installed on the outer side of the second cylinder (46). The connecting ring (461) is slidably connected to the inside of the rotating hole (431). A piston rod (47) is installed at the bottom of the second cylinder (46). A clamping assembly (48) is installed at the bottom of the piston rod (47).

6. The automatic filter bottle assembling device according to claim 5, wherein: The clamping assembly (48) includes a clamping plate (481). A chute (482) is formed at the bottom of the clamping plate (481). A third motor (483) is installed on the right side of the clamping plate (481). The inner end of the third motor (483) is connected to a threaded rod (484). The outer wall of the threaded rod (484) is rotatably connected to two sliding plates (485). The top of the sliding plate (485) is slidably connected to the top side of the chute (482). A clamping ring (486) is installed on the inner side of the sliding plate (485).

7. The automatic filter bottle assembly device according to claim 5, characterized in that: The bottom side of the second mounting block (41) is connected to the top side of the support plate (2).