Efficient sponge cutting equipment
By designing the damping shaft and limit structure, quickly fixing the sponge, combined with the vacuum-sucking structure to collect smoke and dust, the positioning problems and smoke pollution in sponge cutting are solved, and efficient cutting and environmental protection are achieved.
Patent Information
- Application Number
- CN202422392549.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The sponge is difficult to accurately position during the cutting process, resulting in low cutting efficiency and smoke pollution to the environment.
An efficient sponge cutting equipment including a damping shaft, a limiting structure and a vacuum cleaner structure is designed. The rapid fixation of the sponge is achieved through the damping shaft and a limiting structure, and the vacuum cleaner structure collects smoke and dust.
Improves the accuracy and efficiency of sponge cutting and improves the air quality of the working environment.
Smart Images

Figure CN223115298U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sponge cutting, and particularly relates to an efficient sponge cutting device. Background Technique
[0002] Sponge is a porous material with good water absorption and can be used for cleaning items. There are many types of sponges used in industrial production, such as foamed cotton, shaped cotton, rubber cotton, memory cotton, etc. Automobile seats generally use polyurethane foaming materials, which are chemical synthetic materials with good elasticity and air permeability and are suitable for long-term sitting. When processing sponges, cutting equipment is needed to cut them.
[0003] Due to the elasticity of the sponge, it is difficult to accurately control the cutting position, which easily causes cutting deviation, resulting in poor cutting efficiency and waste of resources. During the laser cutting process, a certain amount of smoke and dust will be generated, and these smoke and dust floating in the air are likely to affect the working environment and the atmospheric environment. For this reason, we propose an efficient sponge cutting device. Content of the Utility Model
[0004] The main purpose of the utility model is to provide an efficient sponge cutting device, which can effectively solve the problems in the background technique.
[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] An efficient sponge cutting device includes a cutting machine main body. A dust suction structure is fixedly installed at the rear of the upper surface of the cutting machine main body. A cutting structure is embedded in the cutting machine main body. A first limiting structure is fixedly installed on one side below the cutting structure inside the cutting machine main body. A damping rotating shaft is fixedly installed on the other side below the cutting structure, and a second limiting structure is fixedly installed on the surface of the damping rotating shaft.
[0007] Further, the cutting machine main body includes side plates, an operation platform, a base, and moving wheels. Moving wheels are fixedly installed at the four corners of the lower surface of the base. Side plates are fixedly installed on both sides of the upper surface of the base. There are two groups of side plates, and an operation platform is fixedly installed between the side plates on the upper surface of the base.
[0008] Further, the second limiting structure includes a push plate, a hydraulic telescopic rod, an anti-slip plate, a pressure sensor, and a mounting plate. A hydraulic telescopic rod is fixedly installed on the rear surface of the mounting plate. A push plate is fixedly installed on the rear surface of the hydraulic telescopic rod. A pressure sensor is embedded in the rear surface of the push plate, and an anti-slip plate is fixedly installed behind the pressure sensor on the rear surface of the push plate.
[0009] Furthermore, the damping rotating shaft is fixedly installed on one side surface of the mounting plate. The damping rotating shaft and the first limiting structure are respectively fixedly installed on adjacent surfaces of the side plates, and the cutting structure is embedded and installed between the side plates.
[0010] Furthermore, the dust suction structure includes an outer frame, a fan, a filter screen, a dust suction hopper, a volute spring, an activated carbon layer, a dust suction pipe, a dust collection hopper, and a dust inlet groove. A fan is embedded and installed on one side inside the outer frame. An activated carbon layer is embedded and installed on one side of the fan inside the outer frame. A filter screen is embedded and installed on one side of the activated carbon layer inside the outer frame. A volute spring is embedded and installed on the other side inside the outer frame. A dust suction pipe is sleeved on the surface of the volute spring. One port of the dust suction pipe is fixedly installed with a dust suction hopper, and the other port of the dust suction pipe is fixedly connected with a dust collection hopper. A dust inlet groove is formed on the lower surface of the dust collection hopper.
[0011] Furthermore, the dust suction structure is fixedly installed on the upper surface of the operation platform through the outer frame and is located between the side plates. The dust collection hopper is sleeved on the surface of the cutting structure.
[0012] Compared with the prior art, the present utility model has the following beneficial effects:
[0013] In the present utility model, through the provided damping rotating shaft, the position of the second limiting structure can be rotated, facilitating the placement of the sponge. Through the provided push plate and hydraulic telescopic rod, the position of the sponge can be quickly adjusted and fixed, with convenient operation. Through the provided dust collection hopper and fan, the dust generated during the cutting process can be absorbed, which is beneficial to improving the working environment quality. Description of the Drawings
[0014] Figure 1 It is a schematic diagram of the overall structure of an efficient sponge cutting device of the present utility model;
[0015] Figure 2 It is a top view of the cutting machine main body of an efficient sponge cutting device of the present utility model;
[0016] Figure 3 It is a detailed view of the second limiting structure of an efficient sponge cutting device of the present utility model;
[0017] Figure 4 It is a sectional view of the outer frame of an efficient sponge cutting device of the present utility model;
[0018] Figure 5 It is a sectional view of the dust collection hopper of an efficient sponge cutting device of the present utility model.
[0019] In the figure: 1. Cutter main body; 101. Side plate; 102. Operating platform; 103. Base; 104. Moving wheel; 2. First limiting structure; 3. Cutting structure; 4. Dust suction structure; 401. Outer frame; 402. Fan; 403. Filter screen; 404. Dust suction hopper; 405. Volute spring; 406. Activated carbon layer; 407. Dust suction pipe; 408. Dust collecting hopper; 409. Dust inlet groove; 5. Second limiting structure; 501. Push plate; 502. Hydraulic telescopic rod; 503. Anti-slip plate; 504. Pressure sensor; 505. Mounting plate; 6. Damping rotating shaft. Detailed implementation mode
[0020] In order to make the technical means, creative features, achieved purposes and effects realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with the specific implementation modes.
[0021] As Figures 1-5 shown, a high-efficiency sponge cutting device includes a cutter main body 1. A dust suction structure 4 is fixedly installed at the rear of the upper surface of the cutter main body 1. A cutting structure 3 is embedded and installed inside the cutter main body 1. A first limiting structure 2 is fixedly installed on one side below the cutting structure 3 inside the cutter main body 1. The structure of the first limiting structure 2 is the same as that of the second limiting structure 5. A damping rotating shaft 6 is fixedly installed on the other side below the cutting structure 3. A second limiting structure 5 is fixedly installed on the surface of the damping rotating shaft 6;
[0022] The main body 1 of the cutting machine includes side plates 101, an operation platform 102, a base 103, and moving wheels 104. Moving wheels 104 are fixedly installed at the four corners of the lower surface of the base 103. Side plates 101 are fixedly installed on both sides of the upper surface of the base 103. There are two groups of side plates 101. An operation platform 102 is fixedly installed between the side plates 101 on the upper surface of the base 103; The second limiting structure 5 includes a push plate 501, a hydraulic telescopic rod 502, an anti-slip plate 503, a pressure sensor 504, and a mounting plate 505. A hydraulic telescopic rod 502 is fixedly installed on the rear surface of the mounting plate 505. The hydraulic telescopic rod 502 is an electric telescopic rod. A push plate 501 is fixedly installed on the rear surface of the hydraulic telescopic rod 502. A pressure sensor 504 is embedded and installed on the rear surface of the push plate 501. The model of the pressure sensor 504 is MSP - 400. An anti-slip plate 503 is fixedly installed behind the pressure sensor 504 on the rear surface of the push plate 501; A damping rotating shaft 6 is fixedly installed on one side surface of the mounting plate 505. The damping rotating shaft 6 and the first limiting structure 2 are respectively fixedly installed on the adjacent surfaces of the side plates 101. The cutting structure 3 is embedded and installed between the side plates 101; The dust suction structure 4 includes an outer frame 401, a fan 402, a filter screen 403, a dust suction hopper 404, a volute spring 405, an activated carbon layer 406, a dust suction pipe 407, a dust collection hopper 408, and a dust inlet groove 409. A fan 402 is embedded and installed on one side inside the outer frame 401. An activated carbon layer 406 is embedded and installed on one side of the fan 402 inside the outer frame 401. A filter screen 403 is embedded and installed on one side of the activated carbon layer 406 inside the outer frame 401. A volute spring 405 is embedded and installed on the other side inside the outer frame 401. A dust suction pipe 407 is sleeved on the surface of the volute spring 405. The central positions of the volute spring 405 and the dust suction pipe 407 are fixed. One port of the dust suction pipe 407 is fixedly installed with a dust suction hopper 404. The other port of the dust suction pipe 407 is fixedly connected to a dust collection hopper 408. A dust inlet groove 409 is opened on the lower surface of the dust collection hopper 408. There are small holes on the front surface of the outer frame 401 to facilitate the connection of the dust suction pipe 407 passing through the small holes to the dust collection hopper 408. The dust collection hopper 408 is sleeved on the surface of the cutting structure 3. When the cutting structure 3 moves, the dust collection hopper 408 can move together with the cutting structure 3; The dust suction structure 4 is fixedly installed on the upper surface of the operation platform 102 through the outer frame 401 and is located between the side plates 101. The dust collection hopper 408 is sleeved on the surface of the cutting structure 3.
[0023] It should be noted that the present utility model is an efficient sponge cutting device. When in use, rotate the damping rotating shaft 6, place the sponge to be cut inside the cutting machine main body 1, and between the first limiting structure 2, the second limiting structure 5, and the dust suction structure 4. The cutting work is carried out by the cutting structure 3, and the dust suction work is carried out by the dust suction structure 4. Place the sponge on the operation platform 102 so that the sponge is located between the anti-slip plate 503 and the outer frame 401. Drive the hydraulic telescopic rod 502 to work, so that the push plate 501 pushes the sponge to one side. When the pressure detected by the pressure sensor 504 increases, it means that the sponge has reached the specified position. The hydraulic telescopic rod 502 can stop pushing and limit the position of the sponge. In this way, the sponge can be pushed to one side corner by the first limiting structure 2 and the second limiting structure 5, which is convenient for setting parameters to determine the position. When cutting, start the fan 402. The dust generated during the cutting process enters the inside of the dust collection hopper 408 through the dust inlet groove 409, and reaches the inside of the outer frame 401 through the dust suction hopper 404, and is discharged after being filtered by the filter screen 403 and the activated carbon layer 406. When the cutting structure 3 moves, it will drive the dust collection hopper 408 to move, and then under the action of the scroll spring 405, the length of the dust suction pipe 407 can be freely adjusted. The whole device is moved by the moving wheels 104 under the base 103.
[0024] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art of this industry should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. An efficient sponge cutting device, characterized in that: It includes a cutting machine main body (1). A dust suction structure (4) is fixedly installed at the rear on the upper surface of the cutting machine main body (1). A cutting structure (3) is embedded and installed inside the cutting machine main body (1). A first limiting structure (2) is fixedly installed on one side below the cutting structure (3) inside the cutting machine main body (1). A damping rotating shaft (6) is fixedly installed on the other side below the cutting structure (3). A second limiting structure (5) is fixedly installed on the surface of the damping rotating shaft (6).
2. An efficient sponge cutting device according to claim 1, characterized in that: The cutting machine main body (1) includes side plates (101), an operation platform (102), a base (103), and moving wheels (104). Moving wheels (104) are fixedly installed at the four corners on the lower surface of the base (103). Side plates (101) are fixedly installed on both sides on the upper surface of the base (103). There are two groups of side plates (101). An operation platform (102) is fixedly installed between the side plates (101) on the upper surface of the base (103).
3. An efficient sponge cutting device according to claim 2, characterized in that: The second limiting structure (5) includes a push plate (501), a hydraulic telescopic rod (502), an anti-slip plate (503), a pressure sensor (504), and a mounting plate (505). A hydraulic telescopic rod (502) is fixedly installed on the rear surface of the mounting plate (505). A push plate (501) is fixedly installed on the rear surface of the hydraulic telescopic rod (502). A pressure sensor (504) is embedded and installed on the rear surface of the push plate (501). An anti-slip plate (503) is fixedly installed behind the pressure sensor (504) on the rear surface of the push plate (501).
4. An efficient sponge cutting device according to claim 3, characterized in that: The damping rotating shaft (6) is fixedly installed on one side surface of the mounting plate (505). The damping rotating shaft (6) and the first limiting structure (2) are respectively fixedly installed on adjacent surfaces of the side plates (101). The cutting structure (3) is embedded and installed between the side plates (101).
5. An efficient sponge cutting device according to claim 4, characterized in that: The dust suction structure (4) includes an outer frame (401), a blower (402), a filter screen (403), a dust suction hopper (404), a volute spring (405), an activated carbon layer (406), a dust suction pipe (407), a dust collection hopper (408), and a dust inlet groove (409). A blower (402) is embedded and installed on one side inside the outer frame (401). An activated carbon layer (406) is embedded and installed on one side of the blower (402) inside the outer frame (401). A filter screen (403) is embedded and installed on one side of the activated carbon layer (406) inside the outer frame (401). A volute spring (405) is embedded and installed on the other side inside the outer frame (401). A dust suction pipe (407) is sleeved on the surface of the volute spring (405). A dust suction hopper (404) is fixedly installed at one side port of the dust suction pipe (407). The other side port of the dust suction pipe (407) is fixedly connected to a dust collection hopper (408). A dust inlet groove (409) is formed on the lower surface of the dust collection hopper (408).
6. An efficient sponge cutting device according to claim 5, characterized in that: The dust suction structure (4) is fixedly installed on the upper surface of the operation platform (102) through the outer frame (401) and is located between the side plates (101). The dust collection hopper (408) is sleeved and installed on the surface of the cutting structure (3).