Cutting machine device for water pipe production

By introducing filter circulation components and detachable chip collectors into the cutting machine device, the problems of water resource waste and debris cleaning are solved, and the recycling and production efficiency of water resources are improved.

CN223115324UActive Publication Date: 2025-07-18JIANGSU HAIWEI PLASTICS IND TECH CO LTD
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Patent Information

Application Number
CN202422414652.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-07-18
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

When the existing cutting machine device cuts water pipes, water spraying leads to waste of water resources and increased usage costs. At the same time, debris are difficult to clean in the chip collection warehouse, affecting production efficiency.

Method used

A cutting machine device including a filter circulation assembly and a removable chip collector bin is designed. Water is circulated through a water pump and impurities are filtered using filter plates and activated carbon. The chip collector bin can slide and facilitate cleaning, and the chip collector has a gap for easy debris flushing and pouring.

Benefits of technology

The recycling of water resources is realized, the cost of use is reduced, and the production efficiency is improved through convenient debris cleaning and the downtime is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a cutting machine device for water pipe production, which comprises a base, the top wall of the base is fixedly connected with a mounting frame, the top wall of the base is fixedly connected with a fixed bin, the outer wall of the mounting frame is fixedly connected with arc-shaped pipes which are symmetrically distributed, and the outer walls of the arc-shaped pipes are fixedly connected with water spraying hoses which are uniformly distributed. The adjusting seats are symmetrically and fixedly connected to the top wall of the base, rotating seats are fixedly connected to the top walls of the adjusting seats, and conveying rollers are rotationally connected to the inner walls of the rotating seats. The chip collecting bin slides in the fixed bin and is matched with the water through hose, so that the chip collecting bin can be conveniently taken out, concentrated chips can be extracted and cleaned, the notch is formed in one end of the chip collecting bin, the chips can be conveniently scoured, dumped and rapidly cleaned, the shutdown time is shortened, the production efficiency is improved, and the chip collecting bin is suitable for popularization and application. The problem that in the prior art, chippings in the chipping collecting bin are difficult to clean is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of water pipe production and cutting, in particular to a cutting machine device for water pipe production. Background Technique

[0002] The wound water pipe is a water pipe with a specific design, usually made of flexible materials, and appears as one or more pipes wound together in appearance. The advantages of this design are that it can save space, facilitate storage and transportation, and can also flexibly meet various layout requirements. During the production process of the wound water pipe, cutting is indeed required, which requires the use of a cutting machine device.

[0003] When the existing cutting machine device cuts the water pipe, it is necessary to spray water to prevent the flying of debris generated during the cutting process and reduce the temperature generated by cutting. However, the water used will be directly discharged, resulting in waste of water resources and increased use costs. In addition, it is not convenient to clean the debris collected in the chip collection bin.

[0004] Therefore, there is an urgent need for a cutting machine device for water pipe production to solve the above problems. Summary of the Invention

[0005] The purpose of the utility model is to overcome the above deficiencies and provide a cutting machine device for water pipe production to solve the problems raised in the above background technique.

[0006] The purpose of the utility model is realized as follows:

[0007] A cutting machine device for water pipe production, including a base, a mounting frame is fixedly connected to the top wall of the base, a fixed bin is fixedly connected to the top wall of the base, symmetrically distributed arc-shaped pipes are fixedly connected to the outer wall of the mounting frame, and uniformly distributed water spray hoses are fixedly connected to the outer wall of the arc-shaped pipes. It further includes:

[0008] Adjusting seats, symmetrically and fixedly connected to the top wall of the base, a rotating seat is fixedly connected to the top wall of the adjusting seat, and a conveying roller is rotatably connected to the inner wall of the rotating seat;

[0009] A filtering and circulating component, the filtering and circulating component includes a water pump fixedly connected to the top wall of the base, a filtering bin is fixedly connected to the water inlet of the water pump, a water delivery pipe is fixedly connected to the water outlet of the water pump, and one end of the water delivery pipe far away from the water outlet of the water pump is fixedly connected to the arc-shaped pipe. One end of the filtering bin far away from the water inlet of the water pump is fixedly connected to a water passing hose, symmetrically distributed circular filter plates are fixedly connected to the inner wall of the filtering bin, and activated carbon is also fixedly connected to the inner wall of the filtering bin;

[0010] A detachable component, arranged on the inner wall of the fixed bin;

[0011] A cutting component, arranged on the inner wall of the mounting frame.

[0012] Furthermore, the detachable component includes a chip collecting bin slidably connected to the inner wall of the fixed bin, and the chip collecting bin is fixedly connected to one end of the water hose away from the filter bin, the inner wall of the chip collecting bin is fixedly connected with a square filter plate, and the bottom of the inner wall of the chip collecting bin is an inclined surface.

[0013] Furthermore, the cutting assembly includes a second fixed seat fixedly connected to the inner wall of the mounting frame, the outer wall of the second fixed seat is fixedly connected to a hydraulic cylinder, the top wall of the second fixed seat is also fixedly connected to the first fixed seat, and the first fixed seat is fixedly connected to the mounting frame, the output end of the hydraulic cylinder passes through the first fixed seat and is fixedly connected to a sliding seat, and the sliding seat is slidably connected to the first fixed seat, the top wall of the sliding seat is fixedly connected to a first motor, and the output end of the first motor is fixedly connected to a cutting knife.

[0014] Furthermore, the outer wall of the installation frame is rotatably connected with symmetrically distributed double pulleys, and the double pulleys are connected to the conveying rollers through a belt body transmission.

[0015] Furthermore, a second motor is fixedly connected to the top wall of the base, and an output end of the second motor is fixedly connected to a double pulley.

[0016] Furthermore, a baffle is fixedly connected to the inner wall of the installation frame.

[0017] Compared with the prior art, the utility model provides a cutting machine device for water pipe production, which has the following beneficial effects:

[0018] (1) The utility model provides a water pump to circulate and extract the water collected in the chip collection bin, and uses the circular filter plate in the filter bin to filter the debris. The activated carbon in the filter bin can effectively remove impurities, odors and pollutants in the water. This design not only reduces the impact of circulating water on the quality of the water pipe, but also effectively avoids the waste of water resources and reduces the cost of use. It solves the problem of waste of water resources and increased cost of use caused by the direct discharge of water used for water spraying when the cutting machine cuts the water pipe in the prior art;

[0019] (2) The utility model arranges a chip collecting bin to slide in a fixed bin, and cooperates with a water hose to facilitate the removal of the chip collecting bin, thereby realizing the extraction and cleaning of the concentrated debris. A notch is provided at one end of the chip collecting bin to facilitate flushing and dumping of the debris, thereby quickly cleaning it, reducing downtime, and improving production efficiency, thereby solving the problem of debris being difficult to clean in the chip collecting bin in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is one of the overall structural schematic diagrams of the utility model.

[0021] Figure 2 This is the front view of the present utility model.

[0022] Figure 3 This is the second schematic diagram of the overall structure of the present utility model.

[0023] Figure 4 This is the sectional view of the filter chamber of the utility model.

[0024] Figure 5 This is the exploded view of the fixed chamber part of the utility model.

[0025] Labels in the figure:

[0026] 1. Base; 2. Installation frame; 3. Baffle; 4. Water pump; 5. Filter chamber; 6. Water connection hose; 7. Fixed chamber; 8. Chip collection chamber; 9. Adjusting seat; 10. Rotating seat; 11. Conveyor roller; 12. Water pipe; 13. First fixing seat; 14. Second fixing seat; 15. Hydraulic cylinder; 16. Sliding seat; 17. First motor; 18. Cutting knife; 19. Second motor; 20. Double pulley; 21. Belt body; 22. Arc-shaped pipe; 23. Spraying hose; 24. Circular filter plate; 25. Activated carbon; 26. Square filter plate. Specific embodiments

[0027] To better understand the technical solution of the present utility model, the following will be described in detail with reference to relevant drawings. It should be understood that the following specific embodiments are not intended to limit the specific implementation modes of the technical solution of the present utility model, and they are only the implementation modes that the technical solution of the present utility model can adopt. It should be noted first that the expressions in this article regarding the positional relationships of various components, such as component A is located above component B, are based on the relative positions of the components shown in the drawings and are not intended to limit the actual positional relationships of the components. Embodiment

[0028] See Figures 1-5 , Figure 1 A structural schematic diagram of a cutting machine device for water pipe production is drawn. As shown in the figure, a cutting machine device for water pipe production of the present utility model includes a base 1, an installation frame 2 fixedly connected to the top wall of the base 1, a fixed chamber 7 fixedly connected to the top wall of the base 1, arc-shaped pipes 22 symmetrically distributed and fixedly connected to the outer wall of the installation frame 2, and spraying hoses 23 evenly distributed and fixedly connected to the outer wall of the arc-shaped pipes 22. It further includes:

[0029] Adjusting seats 9 symmetrically and fixedly connected to the top wall of the base 1, a rotating seat 10 fixedly connected to the top wall of the adjusting seat 9, and a conveyor roller 11 rotatably connected to the inner wall of the rotating seat 10;

[0030] Filtering and circulating component, the filtering and circulating component includes a water pump 4 fixedly connected to the top wall of the base 1. The water inlet of the water pump 4 is fixedly connected with a filtering bin 5, and the water outlet of the water pump 4 is fixedly connected with a water delivery pipe 12. And one end of the water delivery pipe 12 far away from the water outlet of the water pump 4 is fixedly connected with an arc-shaped pipe 22. One end of the filtering bin 5 far away from the water inlet of the water pump 4 is fixedly connected with a water passing flexible hose 6. Symmetrically distributed circular filter plates 24 are fixedly connected to the inner wall of the filtering bin 5. Activated carbon 25 is also fixedly connected to the inner wall of the filtering bin 5. After adjusting the position through the water spraying flexible hose 23, it can carry the debris generated during the cutting of the water pipe and cool the temperature of the water pipe during cutting. The carried debris will flow into the chip collection bin 8, and through the operation of the water pump 4, the water in the chip collection bin 8 is pumped through the water passing flexible hose 6 and the filtering bin 5. The water will be preferentially filtered and retained by the square filter plate 26, and a small part will be filtered and retained by the circular filter plate 24 in the filtering bin 5, and the activated carbon 25 is used to remove the peculiar smell. The filtering structure is small and does not occupy space. Then the pumped water will be conveyed into the symmetrically identical arc-shaped pipes 22 through the water delivery pipe 12 and sprayed out again through the water spraying flexible hose 23 for recycling;

[0031] Detachable component, arranged on the inner wall of the fixed bin 7;

[0032] Cutting component, arranged on the inner wall of the installation frame 2.

[0033] The detachable component includes a chip collection bin 8 slidably connected to the inner wall of the fixed bin 7, and the chip collection bin 8 is fixedly connected with one end of the water passing flexible hose 6 far away from the filtering bin 5. A square filter plate 26 is fixedly connected to the inner wall of the chip collection bin 8. The bottom of the inner wall of the chip collection bin 8 is inclined. If it is necessary to clean the debris, slide the chip collection bin 8 in the fixed bin 7, and its water passing flexible hose 6 can be adjusted at any angle, so as not to block the chip collection bin 8. Then, the debris can be flushed and emptied through the notch end (not marked in the figure) of the chip collection bin 8.

[0034] The cutting component includes a second fixed seat 14 fixedly connected to the inner wall of the installation frame 2. A hydraulic cylinder 15 is fixedly connected to the outer wall of the second fixed seat 14. A first fixed seat 13 is also fixedly connected to the top wall of the second fixed seat 14, and the first fixed seat 13 is fixedly connected with the installation frame 2. The output end of the hydraulic cylinder 15 penetrates through the first fixed seat 13 and is fixedly connected with a sliding seat 16, and the sliding seat 16 is slidably connected with the first fixed seat 13. A first motor 17 is fixedly connected to the top wall of the sliding seat 16. The output end of the first motor 17 is fixedly connected with a cutting knife 18. The output end of the hydraulic cylinder 15 drives the sliding seat 16 to slide in the first fixed seat 13, so as to drive the first motor 17 and the cutting knife 18 to move. The output end of the first motor 17 drives the cutting knife 18 to rotate to realize the cutting of the water pipe.

[0035] The outer wall of the mounting frame 2 is rotatably connected with a symmetrically distributed double pulley 20, and the double pulley 20 is connected to the conveying roller 11 through a belt body 21. The double pulley 20 is driven to rotate by the output end of the second motor 19, and the double pulley 20 on the other side is synchronously rotated with the conveying roller 11 through the belt body 21. The rotation of the conveying roller 11 will also cause the wound water pipe to rotate and move, thereby facilitating the cutting of the water pipe.

[0036] The top wall of the base 1 is fixedly connected with a second motor 19 , and the output end of the second motor 19 is fixedly connected with a double belt pulley 20 , so that the double belt pulley 20 is driven to rotate by the output end of the second motor 19 .

[0037] The inner wall of the installation frame 2 is fixedly connected with a baffle 3, and the baffle 3 prevents water from flowing into the space where the motor is located.

[0038] Working principle:

[0039] The utility model provides a cutting machine device for water pipe production. When in use, after the wound water pipe is formed, the double pulley 20 is driven to rotate by the output end of the second motor 19, and the double pulley 20 on the other side is synchronously rotated with the conveying roller 11 through the belt body 21. The conveying roller 11 rotates and simultaneously rotates the wound water pipe. After the wound water pipe moves, the length of the water pipe is positioned by a limiting device (not marked in the figure). At this time, the hydraulic cylinder 15 is started, and the sliding seat 16 is driven to slide in the first fixed seat 13 through the output end of the hydraulic cylinder 15, thereby driving the first motor 17 and the cutting knife 18 to move. The cutting knife 18 is driven to rotate by the output end of the first motor 17 to cut the water pipe. At the same time, the position of the water spray hose 23 is adjusted to achieve the effect of cutting the water pipe. When the debris is carried and cut, the temperature of the water pipe is cooled down, and the carried debris will flow into the chip collecting bin 8 and run through the water pump 4. The water in the chip collecting bin 8 is extracted through the water hose 6 and the filter bin 5. The water will be filtered and retained by the square filter plate 26 first, and a small part will be filtered and retained by the circular filter plate 24 in the filter bin 5, and the odor will be removed by the activated carbon 25. The filtering structure is small and does not take up space. The extracted water will then be transported to the symmetrical arc tube 22 through the water pipe 12 and re-sprayed through the water hose 23 for recycling. If the debris needs to be cleaned, the chip collecting bin 8 is slid in the fixed bin 7, and its water hose 6 can be adjusted to any angle so as not to block the chip collecting bin 8. Then the debris can be flushed and cleared through the notched end of the chip collecting bin 8 (not marked in the figure).

[0040] The above are only specific application examples of the utility model, and do not constitute any limitation on the protection scope of the utility model. Any technical solution formed by equivalent transformation or equivalent replacement falls within the protection scope of the utility model.

Claims

1. A cutting machine device for water pipe production, characterized in that: The invention comprises a base (1), the top wall of the base (1) being fixedly connected to a mounting frame (2), the top wall of the base (1) being fixedly connected to a fixing bin (7), the outer wall of the mounting frame (2) being fixedly connected to symmetrically distributed arc-shaped pipes (22), the outer wall of the arc-shaped pipes (22) being fixedly connected to evenly distributed water spray hoses (23), and further comprising: The adjusting seat (9) is symmetrically fixedly connected to the top wall of the base (1); the top wall of the adjusting seat (9) is fixedly connected to a rotating seat (10); the inner wall of the rotating seat (10) is rotatably connected to a conveying roller (11); A filtration circulation component, the filtration circulation component comprising a water pump (4) fixedly connected to the top wall of the base (1), the water inlet of the water pump (4) fixedly connected to a filter chamber (5), the water outlet of the water pump (4) fixedly connected to a water pipe (12), and the end of the water pipe (12) away from the water outlet of the water pump (4) is fixedly connected to an arc-shaped pipe (22), the end of the filter chamber (5) away from the water inlet of the water pump (4) is fixedly connected to a water hose (6), the inner wall of the filter chamber (5) is fixedly connected to symmetrically distributed circular filter plates (24), and the inner wall of the filter chamber (5) is also fixedly connected to activated carbon (25); A detachable component is arranged on the inner wall of the fixed bin (7); The cutting assembly is arranged on the inner wall of the installation frame (2).

2. The cutting machine device for water pipe production according to claim 1, characterized in that: The detachable component comprises a chip collecting bin (8) slidably connected to the inner wall of the fixed bin (7), and the chip collecting bin (8) is fixedly connected to an end of the water hose (6) away from the filter bin (5), a square filter plate (26) is fixedly connected to the inner wall of the chip collecting bin (8), and the bottom of the inner wall of the chip collecting bin (8) is an inclined surface.

3. A cutting machine device for water pipe production according to claim 1, characterized in that: The cutting assembly comprises a second fixing seat (14) fixedly connected to the inner wall of the mounting frame (2); the outer wall of the second fixing seat (14) is fixedly connected to a hydraulic cylinder (15); the top wall of the second fixing seat (14) is also fixedly connected to a first fixing seat (13); the first fixing seat (13) is fixedly connected to the mounting frame (2); the output end of the hydraulic cylinder (15) passes through the first fixing seat (13) and is fixedly connected to a sliding seat (16); the sliding seat (16) is slidably connected to the first fixing seat (13); the top wall of the sliding seat (16) is fixedly connected to a first motor (17); and the output end of the first motor (17) is fixedly connected to a cutting blade (18).

4. A cutting machine device for water pipe production according to claim 1, characterized in that: The outer wall of the installation frame (2) is rotatably connected to a symmetrically distributed double belt pulley (20), and the double belt pulley (20) is connected to the conveying roller (11) through a belt body (21).

5. A cutting machine device for water pipe production according to claim 1, characterized in that: A second motor (19) is fixedly connected to the top wall of the base (1), and an output end of the second motor (19) is fixedly connected to a double pulley (20).

6. The cutting machine device for water pipe production according to claim 1, characterized in that: A baffle (3) is fixedly connected to the inner wall of the installation frame (2).

Citation Information

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