Mold for producing green assembly type building wall column
By designing hollow structure box and steaming pipe molds, the problems of low production efficiency and unstable component quality in the existing technology are solved, and efficient and flexible wall column production is achieved, which meets the requirements of green building.
Patent Information
- Application Number
- CN202422126980.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The existing prefabricated building wall column production molds have problems such as low production efficiency, unstable component quality, poor mold mobility and adaptability caused by unreasonable mold design, and cannot meet the production needs of different shapes and sizes.
A mold including a hollow structure box is designed, with a steaming and vent pipe and air outlet, which supports steam entry, has its own vibration function, the mold cross-sectional shape is adjustable, and it is equipped with a detachable punch and a moving wheel for easy flexibly moving and precise docking.
It improves production efficiency and component quality, reduces the generation of pores, reduces the scrap rate, conforms to the concept of green building, and improves construction efficiency and convenience.
Smart Images

Figure CN223115503U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of green prefabricated building production, in particular to a mold for producing wall columns of green prefabricated buildings. Background Technique
[0002] With the continuous development of the construction industry, green buildings and prefabricated buildings have gradually become the mainstream trend of the industry's development due to their advantages such as environmental protection, high efficiency, and energy conservation. Prefabricated buildings prefabricate building components in factories and quickly assemble them on site, significantly improving the construction efficiency and reducing on-site pollution and the generation of construction waste. However, there are some problems in the design and use of traditional molds for producing wall columns of prefabricated buildings, such as low production efficiency, unstable component quality caused by unreasonable mold design, and low reuse rate of molds.
[0003] At present, most of the molds for producing wall columns of prefabricated buildings on the market adopt a single casting cavity design, which cannot meet the production requirements of wall columns with different shapes and sizes. In addition, the mobility and adaptability of the molds are poor, which is not convenient for flexible operation at the construction site. Content of the Utility Model
[0004] The purpose of the utility model is to provide a mold for producing wall columns of green prefabricated buildings in order to solve the above problems.
[0005] The utility model realizes the above purpose through the following technical solutions:
[0006] A mold for producing wall columns of green prefabricated buildings, including a box body. The inside of the box body is a casting cavity with an opening at the upper end. A cover body is provided on the upper end of the box body, and detachable end covers are provided at the left and right ends. The side wall of the box body is a hollow structure, and a steam curing pipe is penetrated inside the side wall of the box body. Both ends of the steam curing pipe respectively extend out of the end face of the box body and are set as an air inlet joint and an air outlet joint. The steam curing pipe is evenly provided with air outlet holes corresponding to the inside position of the side wall of the box body.
[0007] Preferably: The cross-sectional shape of the casting cavity is "┘└".
[0008] Preferably: The cross-sectional shape of the casting cavity is "┴".
[0009] Preferably: The cross-sectional shape of the casting cavity is "┼".
[0010] Preferably: A vertical air duct and a horizontal air duct for embedding in the wall column are arranged in the casting cavity.
[0011] Preferably: Moving wheels are respectively and fixedly installed at the four corners of the lower surface of the box body.
[0012] Preferably, a punch is provided at the side end face positions of the box body and the cover body corresponding to the wall columns docking with the wall.
[0013] Preferably, the cross-sectional shape of the punch is semi-circular.
[0014] Preferably, the cross-sectional shape of the punch is trapezoidal.
[0015] Preferably, the cross-sectional shape of the punch is square.
[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0017] 1. Improve production efficiency: The mold of the present invention adopts a side wall design with a hollow structure, and a steam curing pipe is passed through it. Steam is introduced into the casting cavity through the air inlet joint and the air outlet joint, reducing the generation of pores, improving the density and strength of the components, and having a self-vibrating function; there is no need to separately set up a steam curing room; at the same time, the cross-sectional shape of the mold can be diversely designed according to requirements, such as "┘└" shape, "┴" shape, "┼" shape, etc., meeting the production requirements of wall columns with different shapes and sizes, and improving production efficiency and flexibility;
[0018] 2. Improve the quality of components: The mold of the present invention is provided with a punch at the side end face position of the casting cavity, and punches with different cross-sectional shapes can be designed according to needs, such as semi-circular, trapezoidal, square, etc., to achieve precise docking of the wall columns and the docking wall, improving the assembly accuracy and overall quality of the components; at the same time, the precise design and strict control of the mold ensure that the produced wall column components have standard dimensions and stable quality;
[0019] 3. Facilitate movement and operation: The mold of the present invention is fixedly installed with moving wheels at the four corners of the lower surface of the box body, which is convenient for flexible movement during the production process, rationally utilizes space, and improves construction efficiency and convenience; in addition, the cover body and the box body of the mold are reasonably designed, which is convenient for opening and closing and disassembling, and is convenient for maintenance and cleaning;
[0020] 4. Green and environmental protection: The mold of the present invention adopts the design of steam curing pipes and air outlet holes, effectively reducing the generation of pores inside the concrete, reducing the waste rate of components, and thus reducing the generation of construction waste; at the same time, the mold has a high reuse rate, reducing resource waste and energy consumption, and conforming to the concept of green building and sustainable development. Description of the Drawings
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0022] Figure 1 It is the front view of Embodiment 1 of the mold for producing wall columns of a green prefabricated building described in the present utility model.
[0023] Figure 2 It is the schematic right - view structure diagram of Embodiment 1 of the mold for producing wall columns of a green prefabricated building described in the present utility model.
[0024] Figure 3 It is the schematic right - view structure diagram of Embodiment 2 of the mold for producing wall columns of a green prefabricated building described in the present utility model.
[0025] Figure 4 It is the front view of Embodiment 3 of the mold for producing wall columns of a green prefabricated building described in the present utility model.
[0026] Figure 5 It is the schematic right - view structure diagram of Embodiment 3 of the mold for producing wall columns of a green prefabricated building described in the present utility model.
[0027] Figure 6 It is the schematic right - view structure diagram of Embodiment 4 of the mold for producing wall columns of a green prefabricated building described in the present utility model.
[0028] Figure 7 It is the schematic right - view structure diagram of Embodiment 5 of the mold for producing wall columns of a green prefabricated building described in the present utility model.
[0029] Figure 8 It is the schematic right - view structure diagram of Embodiment 6 of the mold for producing wall columns of a green prefabricated building described in the present utility model.
[0030] Figure 9 It is the schematic right - view structure diagram of Embodiment 7 of the mold for producing wall columns of a green prefabricated building described in the present utility model.
[0031] Figure 10 It is the schematic right - view structure diagram of Embodiment 8 of the mold for producing wall columns of a green prefabricated building described in the present utility model.
[0032] Figure 11 It is the schematic right - view structure diagram of Embodiment 9 of the mold for producing wall columns of a green prefabricated building described in the present utility model.
[0033] Figure 12 It is the schematic right - view structure diagram of Embodiment 10 of the mold for producing wall columns of a green prefabricated building described in the present utility model.
[0034] Figure 13 It is the schematic right - view structure diagram of Embodiment 11 of the mold for producing wall columns of a green prefabricated building described in the present utility model.
[0035] Figure 14 It is a right - view structural schematic diagram of Embodiment 12 of a mold for producing wall columns of a green prefabricated building described in the present utility model.
[0036] The description of the reference numerals is as follows:
[0037] 1. Box body; 2. Cover body; 3. Air inlet joint; 4. Air outlet joint; 5. Moving wheel; 6. Steam curing pipe; 7. Punch; 8. Wall column; 10. Vertical air duct; 11. Horizontal air duct. Detailed implementation manners
[0038] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation to the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise stated, the meaning of "plural" is two or more.
[0039] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood through specific situations.
[0040] The present utility model will be further described below with reference to the drawings:
[0041] Embodiment 1
[0042] As Figures 1 - 2As shown in the figure, a mold for producing wall columns of a green prefabricated building includes a box body 1. The inside of the box body 1 is a casting cavity with an opening at the upper end. A cover body 2 is provided on the upper end of the box body 1, and the left and right ends are provided with detachable end covers. The side wall of the box body 1 is a hollow structure, and a steam curing pipe 6 is penetrated inside the side wall of the box body 1. Both ends of the steam curing pipe 6 extend out of the end face of the box body 1 and are set as an air inlet joint 3 and an air outlet joint 4 respectively. The steam curing pipe 6 is evenly provided with air outlet holes corresponding to the inside of the side wall of the box body 1, and the gas in the steam curing pipe 6 is sprayed into the side wall of the box body 1 from the air outlet holes. The cross-sectional shape of the casting cavity is in the shape of "┘└".
[0043] During use, multiple molds can be used in combination at the same time. Connect the air inlet joint 3 to the air outlet joint 4 of the adjacent mold through a pipeline, connect the air outlet joint 4 to the air inlet joint 3 of the adjacent mold through a pipeline, and connect the air inlet joint 3 of the frontmost mold to the external gas supply system through a pipeline to realize steam curing during the wall casting production process. The cross-sectional shape of the casting cavity is designed as "┘└", and two wall columns 8 at the corner positions of the wall can be produced simultaneously, with high production efficiency. The partition between the two cast wall columns 8 is also a hollow structure and is also provided with a steam curing pipe 6.
[0044] Embodiment 2
[0045] As Figure 3 shown, the difference feature between this embodiment and Embodiment 1 is that the cross-sectional shape of the casting cavity is in the shape of "┴", which meets the production of wall columns 8 at the tee joint position of the wall.
[0046] Embodiment 3
[0047] As Figures 4 - 5 shown, the difference feature between this embodiment and Embodiment 1 is that the cross-sectional shape of the casting cavity is in the shape of "┼", which meets the production of wall columns 8 at the cross-intersection position of the wall.
[0048] Embodiment 4
[0049] As Figure 6 shown, the difference feature between this embodiment and Embodiment 1 is that a convex mold 7 is provided at the side end face positions of the box body 1 and the cover body 2 corresponding to the wall columns 8 docking with the wall. The convex mold 7 can be disassembled and replaced to meet the diversified production requirements. The cross-sectional shape of the convex mold 7 is square or trapezoidal.
[0050] Embodiment 5
[0051] As Figure 7 shown, the difference feature between this embodiment and Embodiment 2 is that a convex mold 7 is provided at the side end face positions of the box body 1 and the cover body 2 corresponding to the wall columns 8 docking with the wall. The cross-sectional shape of the convex mold 7 is trapezoidal, with product diversification to meet the usage requirements of customers.
[0052] Embodiment 6
[0053] AsFigure 8 As shown in the figure, the distinguishing feature of this embodiment from Embodiment 3 is that a punch 7 is provided at the side end face positions of the box body 1 and the cover body 2 corresponding to the wall columns 8 for butt - jointing the wall body; the cross - sectional shape of the punch 7 is semi - circular, with product diversification to meet the usage requirements of customers.
[0054] Embodiment 7
[0055] As Figure 9 shown in the figure, the distinguishing feature of this embodiment from Embodiment 1 is that moving wheels 5 are respectively and fixedly installed at the four corners of the lower surface of the box body 1, enabling the mold to be like an AGV vehicle, which can be reasonably scheduled according to the analysis and control of an external control system, facilitating the application of a mobile assembly - line production mode.
[0056] Embodiment 8
[0057] As Figure 10 shown in the figure, the distinguishing feature of this embodiment from Embodiment 2 is that moving wheels 5 are respectively and fixedly installed at the four corners of the lower surface of the box body 1, enabling the mold to be like an AGV vehicle, which can be reasonably scheduled according to the analysis and control of an external control system, facilitating the application of a mobile assembly - line production mode.
[0058] Embodiment 9
[0059] As Figure 11 shown in the figure, the distinguishing feature of this embodiment from Embodiment 3 is that moving wheels 5 are respectively and fixedly installed at the four corners of the lower surface of the box body 1, enabling the mold to be like an AGV vehicle, which can be reasonably scheduled according to the analysis and control of an external control system, facilitating the application of a mobile assembly - line production mode.
[0060] Embodiment 10
[0061] As Figure 12 shown in the figure, the distinguishing feature of this embodiment from Embodiment 7 is that a punch 7 is provided at the side end face positions of the box body 1 and the cover body 2 corresponding to the wall columns 8 for butt - jointing the wall body; the cross - sectional shape of the punch 7 is square or trapezoidal, with product diversification to meet the usage requirements of customers.
[0062] Embodiment 11
[0063] As Figure 13 shown in the figure, the distinguishing feature of this embodiment from Embodiment 8 is that a punch 7 is provided at the side end face positions of the box body 1 and the cover body 2 corresponding to the wall columns 8 for butt - jointing the wall body; the cross - sectional shape of the punch 7 is trapezoidal, with product diversification to meet the usage requirements of customers.
[0064] Embodiment 12
[0065] As Figure 14As shown in the figure, the difference between this embodiment and Embodiment 9 is that: a punch 7 is provided at the side end face positions of the box body 1 and the cover body 2 corresponding to the wall columns 8 for docking the wall. The cross-sectional shape of the punch 7 is semi-circular, with product diversification to meet the usage requirements of customers.
[0066] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only used to illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of the present utility model claimed.
Claims
1. A mold for producing wall columns of a green prefabricated building, comprising a box body (1), characterized in that: The interior of the box body (1) is a pouring cavity, and the upper end is an opening; the upper end cover of the box body (1) is provided with a cover body (2), and the left and right ends are provided with detachable end covers; the side wall of the box body (1) is a hollow structure, and a steam curing pipe (6) is penetrated through the side wall of the box body (1); the two ends of the steam curing pipe (6) extend out of the end surface of the box body (1) and are provided with an air inlet joint (3) and an air outlet joint (4); the steam curing pipe (6) is provided with air outlet holes evenly arranged at positions corresponding to the inner positions of the side wall of the box body (1).
2. The mold for producing the wall columns of a green prefabricated building according to claim 1, characterized in that: The cross-sectional shape of the casting cavity is "┘└" shape.
3. The mold for producing the wall columns of a green prefabricated building according to claim 1, characterized in that: The cross-sectional shape of the pouring cavity is "┴"-shaped.
4. The mold for producing the wall columns of a green prefabricated building according to claim 1, wherein: The cross-sectional shape of the casting cavity is "┼"-shaped.
5. A mold for producing green prefabricated building wall columns according to claim 1, characterized in that: Moving wheels (5) are fixedly mounted on the four corners of the lower surface of the box body (1).
6. The mold for producing the wall columns of a green prefabricated building according to claim 1, wherein: A convex mold (7) is provided at the side end surface of the box body (1) and the cover body (2) corresponding to the wall column (8) butting against the wall.
7. The mold for producing the wall columns of a green prefabricated building according to claim 6, characterized in that: The cross-sectional shape of the male mold (7) is semicircular.
8. A mold for producing wall columns of a green prefabricated building according to claim 7, characterized in that: The cross-sectional shape of the male die (7) is a trapezoid.
9. The mold for producing the wall columns of a green prefabricated building according to claim 7, characterized in that: The cross-sectional shape of the male mold (7) is square.