Novel linear domestic ceramic special-shaped green body edge washing machine
By designing a linear daily ceramic special-shaped blank edge washing machine, using linear loading and multiple sets of edge washing stations, combined with an automated electrical control system, the problem that the existing circular edge washing machine cannot handle the special-shaped blank is solved, and efficient automatic edge washing of the special-shaped blank is achieved.
Patent Information
- Application Number
- CN202422352775.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-25
AI Technical Summary
Existing round automatic edge washing machines cannot automatically wash the edges of special-shaped blanks such as elliptical and square blanks, resulting in their versatility and inefficiency.
A new linear daily ceramic special-shaped blank edge washing machine is designed, using a linear loading transfer assembly, combining the blank centering assembly, positioning assembly and blank washing assembly, and automatic edge washing of the special-shaped blank through an electrical control system.
It realizes automatic edge washing of special-shaped blanks such as round, elliptical and square, improves the versatility and processing efficiency of edge washing machines, has a wider range of applications, and has an automated and intelligent electrical control system, which improves the accuracy and efficiency of processing.
Smart Images

Figure CN223115505U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of ceramic production, in particular to a new type of linear edge-washing machine for special-shaped blanks of daily-use ceramics. Background Art
[0002] In the production process of daily-use ceramics, after the ceramic blank is roll-formed, in order to make the port of the blank round and smooth, it is necessary to wash the edge of the blank port, and this edge-washing process of the ceramic blank is usually completed by an automatic circular edge-washing machine. Most ordinary circular automatic edge-washing machines include a circular turntable, and several small turntables for placing blanks are arranged on the edge of the turntable. The fixed positions around the turntable are divided into different working stations, and cooperate with the processing equipment with different functions at each working station to complete related work such as feeding, centering, edge-washing, washing the outer side, and discharging.
[0003] Since the blanks are conveyed by the rotation of the circular turntable from the feeding, centering, port-washing, outer-side washing to the discharging stations in this kind of edge-washing machine, the positions of the blanks on the turntable must accurately correspond to the different working-station operation equipment (such as centering, edge-washing, outer-side washing, etc.) fixed around the turntable, so as to complete the whole working process. And for the above-mentioned circular edge-washing machine, the small turntables for rotating the blanks rotate with the circular turntable, the circumferential positions of the small turntables and the blanks on them are fixed, and the processing equipment at each working station is fixedly installed on the frame and cannot move, so it can only wash the circular blanks whose positions always remain unchanged no matter how they rotate and are placed, but cannot be used for automatically washing the special-shaped blanks such as square and oval blanks. Content of the Utility Model
[0004] Based on this, it is necessary to provide a new type of linear edge-washing machine for special-shaped blanks of daily-use ceramics in view of the deficiencies in the prior art.
[0005] A new type of linear special-shaped body trimming machine for daily-use ceramics, which includes a frame and a blank transferring assembly, several blank centering assemblies, several blank positioning assemblies, several blank trimming assemblies, and an electrical control system installed on the frame. Among them, the blank transferring assembly runs horizontally across the frame in the left-right direction, and several of the blank centering assemblies, blank positioning assemblies, and blank trimming assemblies are arranged in sequence on the left and right sides of the blank transferring assembly from left to right. The electrical control system is electrically and signal-connected to each component respectively. The blank transferring assembly includes a lifting frame, an up-and-down lifting device, a conveying frame, a horizontal moving device, several first sucker connecting plates, several first blank suckers, and a vacuum pump. There are lifting slide rails on the frame. The lifting frame is clamped and installed on the lifting slide rails and can be lifted and lowered movably. The up-and-down lifting device is installed on the frame and is power-connected to the lifting frame. There are horizontal slide rails on the lifting frame. The conveying frame is clamped and installed on the horizontal slide rails and can slide horizontally left and right. The horizontal moving device is installed on the lifting frame and is power-connected to the conveying frame. Several of the first sucker connecting plates are installed on the conveying frame at intervals and extend towards both sides of the conveying frame at both ends. Several of the first blank suckers are respectively installed at both ends of several first sucker connecting plates. The vacuum pump is installed inside the frame and is air-connected to several first blank suckers respectively.
[0006] Further, the up-and-down lifting device includes a first driving motor, a first reducer, a transmission rod, and a first transmission gear. There is a first transmission rack on the lifting frame. The first driving motor, the first reducer, and the transmission rod are power-connected in sequence, and the first reducer and the transmission rod are respectively installed on the frame. The first transmission gear is sleeved on the transmission rod, and the first transmission rack is power-connected to the first transmission gear. The horizontal moving device includes a second driving motor, a second reducer, and a second transmission gear. There is a second transmission rack on the conveying frame. The second driving motor is power-connected to the second reducer, and the second reducer is installed on the lifting frame. The second transmission gear is installed on the second reducer, and the second transmission rack is power-connected to the second transmission gear.
[0007] Further, the blank transferring assembly further includes several distance-changing devices, which are respectively installed at the left and right ends of the conveying frame. Each of them includes a telescopic robotic arm, a second sucker connecting plate, and a second blank sucker. The telescopic robotic arm is fixedly installed on the conveying frame and can horizontally extend and retract back and forth. The second sucker connecting plate is installed at one end of the telescopic robotic arm. The second blank sucker is installed on the second sucker connecting plate and is air-connected to the vacuum pump.
[0008] Furthermore, the blank centering assembly includes a centering mounting base, a fixing plate, a telescopic adjusting cylinder, a first longitudinal arm, a first transverse arm, a first rotating motor, a centering plate, a first blank tray and a second rotating motor. The centering mounting base is slidably mounted on the frame. The fixing plate is fixedly mounted on the frame and is located on one side of the centering mounting base. The telescopic adjusting cylinder is mounted on the centering mounting base, and one end thereof is fixedly connected to the fixing plate. The first longitudinal arm is mounted on the centering mounting base. The first transverse arm is mounted on the first longitudinal arm. The first rotating motor is mounted at one end of the first transverse arm. The centering plate is mounted on the rotating motor. The first blank tray is mounted on the frame. The second rotating motor is mounted inside the frame and is power-connected to the first blank tray.
[0009] Furthermore, the first longitudinal arm includes a first longitudinal adjusting slide rod, a first longitudinal slide seat and a first longitudinal adjusting handwheel. The first transverse arm includes a first transverse adjusting slide rod, a first transverse slide seat and a first transverse adjusting handwheel. The first longitudinal adjusting slide rod is mounted on the centering mounting base. The first longitudinal slide seat is mounted on the first longitudinal adjusting slide rod and can be adjusted for lifting. The first longitudinal adjusting handwheel is mounted at the upper end of the first longitudinal adjusting slide rod. The first transverse adjusting slide rod is mounted on the first longitudinal slide seat. The first transverse slide seat is mounted on the first transverse adjusting slide rod and can be adjusted for horizontal translation. The first transverse adjusting handwheel is mounted at one end of the first transverse adjusting slide rod. The first rotating motor is mounted on the first transverse slide seat.
[0010] Furthermore, the blank positioning assembly includes a second blank tray, a third rotating motor and several blank positioning sensors. The second blank tray is mounted on the frame. The third rotating motor is mounted inside the frame and is power-connected to the second blank tray. Several of the blank positioning sensors are all mounted on the frame and are arranged in sequence on one side of the second blank tray.
[0011] Furthermore, the blank washing assembly includes a fixed base, a movable mounting plate, a motion motor, a second longitudinal arm, a second transverse arm, a fourth rotating motor, a blank washing sponge wheel, a cleaning water pipe, a third blank tray and a fifth rotating motor. The fixed base is fixedly mounted on the frame. The movable mounting plate is slidably mounted on the fixed base. A third driving rack is further provided at the bottom of the movable mounting plate. The motion motor is mounted at the bottom of the fixed base, and the upper end thereof extends above the fixed base. A third driving gear is further provided at the upper end of the motion motor. The third driving gear is power-connected to the third driving rack. The second longitudinal arm is mounted on the movable mounting plate. The second transverse arm is mounted on the second longitudinal arm. The fourth rotating motor and the blank washing sponge wheel are both mounted at one end of the second transverse arm. The cleaning water pipe is arranged above one side of the blank washing sponge wheel. The third blank tray is mounted on the frame. The fifth rotating motor is mounted inside the frame and is power-connected to the third blank tray.
[0012] Further, the second longitudinal arm includes a second longitudinal adjusting slide bar, a second longitudinal slide block, and a second longitudinal adjusting handwheel. The second transverse arm includes a second transverse adjusting slide bar, a second transverse slide block, and a second transverse adjusting handwheel. The second longitudinal adjusting slide bar is installed on the movable mounting plate. The second longitudinal slide block is installed on the second longitudinal adjusting slide bar and can be adjusted for lifting. The second longitudinal adjusting handwheel is installed at the upper end of the second longitudinal adjusting slide bar. The second transverse adjusting slide bar is installed on the second longitudinal slide block. The second transverse slide block is installed on the second transverse adjusting slide bar and can be adjusted for horizontal translation. The second transverse adjusting handwheel is installed at one end of the second transverse adjusting slide bar. The fourth rotating motor and the blank washing sponge wheel are both installed on the second transverse slide block.
[0013] Further, the electrical control system includes a plurality of frequency converters, a PLC control system, and a human-machine interaction touch display screen. The plurality of frequency converters are respectively electrically connected to a plurality of components. The PLC control system is respectively signal-connected to the plurality of frequency converters and the blank positioning sensors. The human-machine interaction touch display screen is signal-connected to the PLC control system.
[0014] Further, a stainless steel water tank is also provided on the frame. The stainless steel water tank is located below the blank washing sponge wheel. The blank washing assembly further includes a splash-proof baffle. The splash-proof baffle is arranged on one side of the blank washing sponge wheel. There are two sets of the second longitudinal arm, the second transverse arm, the fourth rotating motor, the blank washing sponge wheel, the cleaning water pipe, and the splash-proof baffle on the blank washing assembly. The two sets of the second longitudinal arm, the second transverse arm, the fourth rotating motor, the blank washing sponge wheel, the cleaning water pipe, and the splash-proof baffle are arranged at intervals left and right.
[0015] In summary, the beneficial effects of the novel linear special-shaped blank edge washing machine for daily-use ceramics of the present invention are as follows: By designing a blank transferring assembly for linear feeding, cooperating with a blank centering assembly, a blank positioning assembly, and a blank washing assembly, it can not only wash the edges of circular blanks, but also realize the edge washing processing of special-shaped blanks such as elliptical and square blanks, greatly improving the versatility of the edge washing machine; The edge washing machine is designed in a double-linear arrangement structure and is designed with multiple sets of blank washing processing stations, enabling the edge washing machine to simultaneously perform edge washing processing on a large number of blanks, greatly improving the processing efficiency; The variable pitch device provided on the blank transferring assembly and the adjustable support arms designed on the blank centering assembly and the blank washing assembly enable the blank washing assembly to perform edge washing processing on blanks of different sizes, further expanding the applicable range of the edge washing machine; Designing an automated and intelligent electrical control system enables the edge washing machine to accurately and efficiently automatically operate to complete the edge washing processing; The present invention has strong practicability and has strong popularization significance. Description of the Drawings
[0016] Figure 1The right view of the structural schematic diagram of a novel linear edge - washing machine for special - shaped blanks of daily - use ceramics according to the present utility model;
[0017] Figure 2 is Figure 1 the exploded structural schematic diagram;
[0018] Figure 3 is Figure 2 the structural schematic diagram of the middle frame;
[0019] Figure 4 is Figure 2 the exploded structural schematic diagram of the blank - moving component in the middle;
[0020] Figure 5 is Figure 2 the exploded structural schematic diagram of the blank - centering component in the middle;
[0021] Figure 6 is Figure 2 the exploded structural schematic diagram of the blank - positioning component in the middle;
[0022] Figure 7 is Figure 2 the exploded structural schematic diagram of the blank - washing component in the middle. Specific embodiments
[0023] In order to make the purpose, technical solutions and advantages of the utility model more clear and understandable, the following further details the utility model in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model.
[0024] As Figures 1 to 7 shown, the present utility model provides a novel linear edge - washing machine 100 for special - shaped blanks of daily - use ceramics, which includes a frame 10 and a blank - moving component 20, several blank - centering components 30, several blank - positioning components 40, several blank - washing components 50, and an electrical control system (not shown in the figure) installed on the frame 10. Among them, the blank - moving component 20 runs horizontally across the frame 10 in the left - right direction, and several of the blank - centering components 30, blank - positioning components 40, and blank - washing components 50 are arranged in sequence from left to right on both the left and right sides of the blank - moving component 20. The electrical control system is electrically and signal - connected to each component respectively. It can be understood that in the present utility model, there are also several driving, transmission devices, air sources, sensors and other structures. Since they are all conventional technical contents in this technical field, they will not be elaborated here.
[0025] The blank transfer assembly 20 includes a lifting frame 21, a vertical lifting device 22, a conveying frame 23, a horizontal moving device 24, a plurality of first sucker connecting plates 25, a plurality of first blank suckers 26 and a vacuum pump 27. A lifting slide rail (not shown in the figure) is provided on the machine frame 10. The lifting frame 21 is snap-fitted on the lifting slide rail and can be lifted up and down movably. The vertical lifting device 22 is installed on the machine frame 10 and is power-connected to the lifting frame 21. A horizontal slide rail 211 is provided on the lifting frame 21. The conveying frame 23 is snap-fitted on the horizontal slide rail 211 and can slide horizontally left and right. The horizontal moving device 24 is installed on the lifting frame 21 and is power-connected to the conveying frame 23. A plurality of the first sucker connecting plates 25 are installed on the conveying frame 23 at intervals and extend towards both sides of the conveying frame 23 at both ends respectively. A plurality of the first blank suckers 26 are respectively installed at both ends of a plurality of the first sucker connecting plates 25. The vacuum pump 27 is installed in the machine frame 10 and is connected to a plurality of the first blank suckers 26 through air circuits.
[0026] The vertical lifting device 22 includes a first driving motor 221, a first speed reducer 222, a transmission rod 223 and a first transmission gear 224. A first transmission rack 212 is provided on the lifting frame 21. The first driving motor 221, the first speed reducer 222 and the transmission rod 223 are power-connected in sequence. The first speed reducer 222 and the transmission rod 223 are respectively installed on the machine frame 10. The first transmission gear 224 is sleeved on the transmission rod 223. The first transmission rack 212 is power-connected to the first transmission gear 224. The horizontal moving device 24 includes a second driving motor 241, a second speed reducer 242 and a second transmission gear 243. A second transmission rack 231 is provided on the conveying frame 23. The second driving motor 241 is power-connected to the second speed reducer 242. The second speed reducer 242 is installed on the lifting frame 21. The second transmission gear 243 is installed on the second speed reducer 242. The second transmission rack 231 is power-connected to the second transmission gear 243.
[0027] The blank transfer assembly 20 further includes a plurality of pitch-changing devices 28. A plurality of the pitch-changing devices 28 are respectively installed at the left and right ends of the conveying frame 23. Each of them includes a telescopic robotic arm 281, a second sucker connecting plate 282 and a second blank sucker 283. The telescopic robotic arm 281 is fixedly installed on the conveying frame 23 and can be telescopically extended horizontally forward and backward. The second sucker connecting plate 282 is installed at one end of the telescopic robotic arm 281. The second blank sucker 283 is installed on the second sucker connecting plate 282 and is connected to the vacuum pump 27 through an air circuit.
[0028] When billet transfer for loading is required, first, the up-and-down lifting device 22 drives the lifting frame 21 to descend, and then the second billet suction cup 283 that descends synchronously adsorbs and grabs the billet from the loading station and rises again. During the rising process, the pitch-changing device 28 controls and adjusts the center distance of the billet to align it at the optimal position. After the billet is grabbed and lifted, the horizontal moving device 24 further drives the conveying frame 23 to slide from left to right, and then the second billet suction cup 283 drives the billet to move horizontally to the billet centering assembly 30, and then puts it down to receive the billet centering operation, while the second billet suction cup 283 resets to the initial position. After the billet centering operation is completed, the first billet suction cup 26 grabs the billet again and conveys it to the right, successively completing the positioning and edge washing operations, and finally the second billet suction cup 283 cooperates with the pitch-changing device 28 to grab the billet again, adjust the center distance and complete the blanking operation.
[0029] The billet centering assembly 30 includes a centering mounting seat 31, a fixing plate 32, a telescopic adjusting cylinder 33, a first longitudinal arm 34, a first transverse arm 35, a first rotating motor 36, a centering disc 37, a first billet tray 38 and a second rotating motor 39. The centering mounting seat 31 is slidably installed on the machine frame 10, the fixing plate 32 is fixedly installed on the machine frame 10 and is located on one side of the centering mounting seat 31, and the telescopic adjusting cylinder 33 is installed on the centering mounting seat 31 and one end of it is fixedly connected to the fixing plate 32. The first longitudinal arm 34 is installed on the centering mounting seat 31, the first transverse arm 35 is installed on the first longitudinal arm 34, the first rotating motor 36 is installed at one end of the first transverse arm 35, the centering disc 37 is installed on the rotating motor, the first billet tray 38 is installed on the machine frame 10, and the second rotating motor 39 is installed in the machine frame 10 and is power-connected to the first billet tray 38.
[0030] When the billet is placed on the first billet tray 38, the second rotating motor 39 drives the first billet tray 38 and the billet carried thereon to rotate. At this time, the first rotating motor 36 also drives the centering disc 37 to rotate actively, and at the same time, the telescopic adjusting cylinder 33 also drives the centering mounting seat 31 and the centering disc 37 to gradually approach the foot of the billet. When the rotating centering disc 37 contacts the rotating billet, the billet will move under the push of the centering disc 37, and finally the center of the billet is accurately aligned with the center of the first billet tray 38, thus realizing the billet centering operation.
[0031] Specifically, in this embodiment, the first longitudinal arm 34 includes a first longitudinal adjustment slide bar 341, a first longitudinal slide block 342, and a first longitudinal adjustment handwheel 343. The first transverse arm 35 includes a first transverse adjustment slide bar 351, a first transverse slide block 352, and a first transverse adjustment handwheel 353. The first longitudinal adjustment slide bar 341 is installed on the centering mount 31. The first longitudinal slide block 342 is installed on the first longitudinal adjustment slide bar 341 and can be adjusted for lifting. The first longitudinal adjustment handwheel 343 is installed at the upper end of the first longitudinal adjustment slide bar 341. The first transverse adjustment slide bar 351 is installed on the first longitudinal slide block 342. The first transverse slide block 352 is installed on the first transverse adjustment slide bar 351 and can be adjusted for horizontal translation. The first transverse adjustment handwheel 353 is installed at one end of the first transverse adjustment slide bar 351. The first rotary motor 36 is installed on the first transverse slide block 352. The longitudinally adjustable first longitudinal arm 34 and the transversely adjustable first transverse arm 35 enable the green body centering assembly 30 to accurately adjust the position of the centering plate 37, so that it can perform centering operations on green bodies of different sizes.
[0032] The green body positioning assembly 40 includes a second green body tray 41, a third rotary motor 42, and a plurality of green body positioning sensors 43. The second green body tray 41 is installed on the frame 10. The third rotary motor 42 is installed inside the frame 10 and is power-connected to the second green body tray 41. A plurality of the green body positioning sensors 43 are all installed on the frame 10 and are arranged in sequence on one side of the second green body tray 41. When the centering of the green body is completed and it is conveyed to the green body positioning assembly 40 by the green body transfer assembly 20, the third rotary motor 42 will drive the second green body tray 41 and the green body placed on the tray to rotate. At the same time, a plurality of positioning sensors will detect the accurate position of the green body. If the positioning of the green body is deviated, the green body transfer assembly 20 will adjust and align the position of the green body, so as to ensure that when the subsequent green body enters the green body washing assembly 50, all starting points are the same.
[0033] The blank washing assembly 50 includes a fixed base 51, a movable mounting plate 52, a motion motor 53, a second longitudinal arm 54, a second transverse arm 55, a fourth rotary motor 56, a blank washing sponge wheel 57, a cleaning water pipe 58, a third blank tray 59 and a fifth rotary motor 510. The fixed base 51 is fixedly installed on the frame 10. The movable mounting plate 52 is slidably installed on the fixed base 51. A third transmission rack (not shown in the figure) is further provided at the bottom of the movable mounting plate 52. The motion motor 53 is installed at the bottom of the fixed base 51 and its upper end extends above the fixed base 51. A third transmission gear 531 is further provided at the upper end of the motion motor 53. The third transmission gear 531 is in power connection with the third transmission rack. The second longitudinal arm 54 is installed on the movable mounting plate 52. The second transverse arm 55 is installed on the second longitudinal arm 54. The fourth rotary motor 56 and the blank washing sponge wheel 57 are both installed at one end of the second transverse arm 55. The cleaning water pipe 58 is arranged on one side above the blank washing sponge wheel 57. The third blank tray 59 is installed on the frame 10. The fifth rotary motor 510 is installed in the frame 10 and is in power connection with the third blank tray 59.
[0034] When the blank washing assembly 50 performs edge washing on the blank, first, the blank is placed on the third blank tray 59, and the fifth rotary motor 510 drives the third blank tray 59 and the blank carried on the tray to rotate synchronously. At this time, the motion motor 53 also starts to work, driving the movable mounting plate 52 and the blank washing sponge wheel 57 thereon to move gradually closer to the edge ports of the blank. When the blank washing sponge wheel 57 contacts and abuts against the edge ports of the blank, it will brush them. During the brushing process, the fourth rotary motor 56 will drive the blank washing sponge wheel 57 to rotate, and at the same time, the cleaning water pipe 58 will also clean the blank and the blank washing sponge wheel 57, so as to ensure that the blank washing sponge wheel 57 always remains in a relatively clean state and make the edge washing processing effect of the blank better.
[0035] Specifically, in this embodiment, the second longitudinal arm 54 includes a second longitudinal adjusting slide bar 541, a second longitudinal slide block 542, and a second longitudinal adjusting hand wheel 543. The second transverse arm 55 includes a second transverse adjusting slide bar 551, a second transverse slide block 552, and a second transverse adjusting hand wheel 553. The second longitudinal adjusting slide bar 541 is installed on the movable mounting plate 52. The second longitudinal slide block 542 is installed on the second longitudinal adjusting slide bar 541 and can be adjusted for lifting. The second longitudinal adjusting hand wheel 543 is installed at the upper end of the second longitudinal adjusting slide bar 541. The second transverse adjusting slide bar 551 is installed on the second longitudinal slide block 542. The second transverse slide block 552 is installed on the second transverse adjusting slide bar 551 and can be adjusted for horizontal translation. The second transverse adjusting hand wheel 553 is installed at one end of the second transverse adjusting slide bar 551. The fourth rotating motor 56 and the blank washing sponge wheel 57 are both installed on the second transverse slide block 552. The longitudinally adjustable second longitudinal arm 54 and the transversely adjustable second transverse arm 55 enable the blank washing assembly 50 to accurately adjust the position of the blank washing sponge wheel 57, so that it can perform edge washing operations on blanks of different sizes.
[0036] Specifically, in this embodiment, a stainless steel water tank 11 is further provided on the frame 10. The stainless steel water tank 11 is located below the blank washing sponge wheel 57. The blank washing assembly 50 further includes a splash-proof baffle 511, and the splash-proof baffle 511 is arranged on one side of the blank washing sponge wheel 57. The stainless steel water tank 11 can collect the sewage dripping from above during the edge washing process of the blank, while the splash-proof baffle 511 can effectively prevent the rotating blank washing sponge wheel 57 from splashing the sewage everywhere. There are two sets of the second longitudinal arm 54, the second transverse arm 55, the fourth rotating motor 56, the blank washing sponge wheel 57, the cleaning water pipe 58, and the splash-proof baffle 511 on the blank washing assembly 50. The two sets of the second longitudinal arm 54, the second transverse arm 55, the fourth rotating motor 56, the blank washing sponge wheel 57, the cleaning water pipe 58, and the splash-proof baffle 511 are arranged at intervals left and right. Arranging multiple sets of cleaning structures on the blank washing assembly 50 can not only significantly improve the edge washing efficiency of the blank, but also achieve better edge washing effects.
[0037] The electrical control system includes several frequency converters (not shown in the figure), a PLC control system (not shown in the figure), and a human-machine interaction touch display screen (not shown in the figure). The several frequency converters are respectively electrically connected to multiple components. The PLC control system is respectively signal-connected to the several frequency converters and the blank positioning sensor 43. The human-machine interaction touch display screen is signal-connected to the PLC control system. The frequency converter can control the motor operating power of each component. Cooperating with the PLC control system, the human-machine interaction touch display screen, and other various sensors can greatly simplify the manual operation of the edge washing machine and significantly improve the automation and intelligence levels of the equipment.
[0038] In summary, the beneficial effects of the novel linear edge-washing machine 100 for special-shaped blank of daily-use ceramics of the present utility model are as follows: By designing the blank-transfer component 20 with linear feeding, cooperating with the blank centering component 30, the blank positioning component 40 and the blank washing component 50, it can not only wash the edges of circular blanks, but also realize the edge-washing processing of special-shaped blanks such as oval and square blanks, greatly improving the versatility of the edge-washing machine; The edge-washing machine is designed in a double-linear arrangement structure and multiple groups of blank washing processing stations are designed, enabling the edge-washing machine to wash the edges of a large number of blanks simultaneously, greatly improving the processing efficiency; The variable pitch device 28 provided on the blank-transfer component 20 and the adjustable support arms designed on the blank centering component 30 and the blank washing component 50 enable the blank washing component 50 to wash the edges of blanks with different sizes, further expanding the applicable range of the edge-washing machine; By designing an automated and intelligent electrical control system, the edge-washing machine can accurately and efficiently operate automatically to complete the edge-washing processing; The present utility model has strong practicability and has great significance for popularization.
[0039] The above-described embodiments merely represent one implementation mode of the utility model, and the description thereof is relatively specific and detailed, but it should not be construed as a limitation on the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the utility model, several modifications and improvements can still be made, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be subject to the appended claims.
Claims
1. A new type of linear special-shaped body trimming machine for daily-use ceramics, characterized in that: It includes a frame and a billet transfer component, several billet centering components, several billet positioning components, several billet washing components, and an electrical control system installed on the frame. Among them, the billet transfer component runs horizontally across the frame in the left-right direction, and several of the billet centering components, billet positioning components, and billet washing components are arranged in sequence from left to right on both the left and right sides of the billet transfer component. The electrical control system is electrically and signal-connected to each component respectively; the billet transfer component includes a lifting frame, an up-and-down lifting device, a conveying frame, a horizontal moving device, several first sucker connecting plates, several first billet suckers, and a vacuum pump; a lifting slide rail is provided on the frame, the lifting frame is snap-fitted on the lifting slide rail and can move up and down, and the up-and-down lifting device is installed on the frame and is power-connected to the lifting frame; a horizontal slide rail is provided on the lifting frame, the conveying frame is snap-fitted on the horizontal slide rail and can slide horizontally left and right, and the horizontal moving device is installed on the lifting frame and is power-connected to the conveying frame; several of the first sucker connecting plates are installed on the conveying frame at intervals and extend towards both sides of the conveying frame at both ends respectively, several of the first billet suckers are respectively installed at both ends of several first sucker connecting plates, and the vacuum pump is installed inside the frame and is pneumatically connected to several first billet suckers respectively.
2. The novel linear-shaped special-shaped ceramic blank edge washer according to claim 1, characterized in that: The up-and-down lifting device includes a first driving motor, a first reducer, a transmission rod, and a first transmission gear. A first transmission rack is provided on the lifting frame; the first driving motor, the first reducer, and the transmission rod are power-connected in sequence, and the first reducer and the transmission rod are respectively installed on the frame. The first transmission gear is sleeved on the transmission rod, and the first transmission rack is power-connected to the first transmission gear; the horizontal moving device includes a second driving motor, a second reducer, and a second transmission gear. A second transmission rack is provided on the conveying frame; the second driving motor is power-connected to the second reducer, and the second reducer is installed on the lifting frame. The second transmission gear is installed on the second reducer, and the second transmission rack is power-connected to the second transmission gear.
3. The novel linear-shaped special-shaped ceramic blank edge washer as described in claim 1, wherein: The billet transfer component further includes several variable pitch devices, and several of the variable pitch devices are respectively installed at the left and right ends of the conveying frame. Each of them includes a telescopic robotic arm, a second sucker connecting plate, and a second billet sucker. The telescopic robotic arm is fixedly installed on the conveying frame and can horizontally extend and retract back and forth. The second sucker connecting plate is installed at one end of the telescopic robotic arm, and the second billet sucker is installed on the second sucker connecting plate and is pneumatically connected to the vacuum pump.
4. The novel linear-shaped special-shaped blank trimming machine for daily-use ceramics according to claim 1, characterized in that: The green body centering component includes a centering mounting seat, a fixing plate, a telescopic adjusting cylinder, a first longitudinal arm, a first transverse arm, a first rotating motor, a centering plate, a first green body tray and a second rotating motor; the centering mounting seat is slidably installed on the frame, the fixing plate is fixedly installed on the frame and is located on one side of the centering mounting seat, and the telescopic adjusting cylinder is installed on the centering mounting seat and one end of it is fixedly connected to the fixing plate; the first longitudinal arm is installed on the centering mounting seat, the first transverse arm is installed on the first longitudinal arm, the first rotating motor is installed at one end of the first transverse arm, the centering plate is installed on the rotating motor, the first green body tray is installed on the frame, and the second rotating motor is installed inside the frame and is power-connected to the first green body tray.
5. The novel linear special-shaped blank edge-washing machine for daily-use ceramics according to claim 4, wherein: The first longitudinal arm includes a first longitudinal adjusting slide bar, a first longitudinal slide seat and a first longitudinal adjusting hand wheel, and the first transverse arm includes a first transverse adjusting slide bar, a first transverse slide seat and a first transverse adjusting hand wheel; the first longitudinal adjusting slide bar is installed on the centering mounting seat, the first longitudinal slide seat is installed on the first longitudinal adjusting slide bar and can be adjusted for lifting, and the first longitudinal adjusting hand wheel is installed at the upper end of the first longitudinal adjusting slide bar; the first transverse adjusting slide bar is installed on the first longitudinal slide seat, the first transverse slide seat is installed on the first transverse adjusting slide bar and can be adjusted for horizontal translation, and the first transverse adjusting hand wheel is installed at one end of the first transverse adjusting slide bar; the first rotating motor is installed on the first transverse slide seat.
6. The novel linear-shaped daily-use ceramic special-shaped blank edge washer according to claim 1, characterized in that: The green body positioning component includes a second green body tray, a third rotating motor and several green body positioning sensors; the second green body tray is installed on the frame, the third rotating motor is installed inside the frame and is power-connected to the second green body tray, and several of the green body positioning sensors are all installed on the frame and are arranged in sequence on one side of the second green body tray.
7. The novel linear-shaped special-shaped blank edge washer for daily-use ceramics according to claim 1, characterized in that: The green body washing component includes a fixed base, a movable mounting plate, a motion motor, a second longitudinal arm, a second transverse arm, a fourth rotating motor, a green body washing sponge wheel, a cleaning water pipe, a third green body tray and a fifth rotating motor; the fixed base is fixedly installed on the frame, the movable mounting plate is slidably installed on the fixed base, and a third transmission rack is further provided at the bottom of the movable mounting plate, the motion motor is installed at the bottom of the fixed base and its upper end extends above the fixed base, and a third transmission gear is further provided at the upper end of the motion motor, and the third transmission gear is power-connected to the third transmission rack; the second longitudinal arm is installed on the movable mounting plate, the second transverse arm is installed on the second longitudinal arm, the fourth rotating motor and the green body washing sponge wheel are both installed at one end of the second transverse arm, and the cleaning water pipe is arranged on one side above the green body washing sponge wheel; the third green body tray is installed on the frame, and the fifth rotating motor is installed inside the frame and is power-connected to the third green body tray.
8. The novel linear-shaped special-shaped blank edge-washing machine for daily-use ceramics according to claim 7, wherein: The second longitudinal arm includes a second longitudinal adjusting slide bar, a second longitudinal slide seat and a second longitudinal adjusting handwheel. The second transverse arm includes a second transverse adjusting slide bar, a second transverse slide seat and a second transverse adjusting handwheel. The second longitudinal adjusting slide bar is installed on the movable mounting plate. The second longitudinal slide seat is installed on the second longitudinal adjusting slide bar and can be adjusted for lifting. The second longitudinal adjusting handwheel is installed at the upper end of the second longitudinal adjusting slide bar. The second transverse adjusting slide bar is installed on the second longitudinal slide seat. The second transverse slide seat is installed on the second transverse adjusting slide bar and can be adjusted for horizontal translation. The second transverse adjusting handwheel is installed at one end of the second transverse adjusting slide bar. The fourth rotating motor and the blank washing sponge wheel are both installed on the second transverse slide seat.
9. The novel linear-shaped daily-use ceramic special-shaped blank edge-washing machine according to claim 6, characterized in that: The electrical control system includes a number of frequency converters, a PLC control system and a human-machine interaction touch display screen. The number of frequency converters are respectively electrically connected to a plurality of components. The PLC control system is respectively signal-connected to the number of frequency converters and the blank positioning sensor. The human-machine interaction touch display screen is signal-connected to the PLC control system.
10. The novel linear-shaped daily-use ceramic special-shaped blank edge-washing machine according to claim 7, characterized in that: A stainless steel water tank is further provided on the frame. The stainless steel water tank is located below the blank washing sponge wheel. The blank washing assembly further includes a splash-proof baffle. The splash-proof baffle is provided on one side of the blank washing sponge wheel. There are two sets of the second longitudinal arm, the second transverse arm, the fourth rotating motor, the blank washing sponge wheel, the cleaning water pipe and the splash-proof baffle on the blank washing assembly. The two sets of the second longitudinal arm, the second transverse arm, the fourth rotating motor, the blank washing sponge wheel, the cleaning water pipe and the splash-proof baffle are arranged at intervals left and right.