Rapid cooling device for producing reinforced concrete pipe piece
By using cooling devices of the main body and auxiliary mechanism in the production process of reinforced concrete pipe sheets, the circulating flow and heat exchange of coolant are realized, and the problem of uneven cooling of reinforced concrete pipe sheets is solved, and the production efficiency and quality are improved.
Patent Information
- Application Number
- CN202421932096.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The existing reinforced concrete pipe sheets are not convenient for rapid cooling during the production process, resulting in uneven internal temperatures, prone to cracks, and affecting production quality.
Using a fast cooling device including a main mechanism and an auxiliary mechanism, the coolant is driven to circulate and flow in the first and second heat exchange tubes through the first water pump and the second water pump, heat exchange is performed in combination with the metal heat conducting plate and the thermal copper plate, and the temperature is controlled by a temperature sensor and a refrigeration sheet, and the motor drives the stirring rod to agitate the coolant to a uniform temperature.
It realizes uniform heat dissipation of reinforced concrete pipe sheets, accelerates cooling speed, improves molding efficiency, enhances the practicality and protection of the mold base body, and avoids cracks caused by temperature stress.
Smart Images

Figure CN223115509U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reinforced concrete segment production, and specifically relates to a rapid cooling device for producing reinforced concrete segments. Background Technique
[0002] Reinforced concrete segments are commonly used products in tunnel projects. During the production of concrete segments, a tunnel kiln production line is mainly adopted. The welded steel reinforcement cage is placed into the segment mold and then formed by pouring concrete.
[0003] The existing patent document with the publication number CN217621218U provides a forming mold for concrete segment production. In the present utility model, the draw plate can be pulled out of the inside of the chute and outside the support frame. The movable column at the bottom of the telescopic leg abuts against the scraping plate, and the scraping plate repeatedly levels the surface of the formed segment with a curved top surface. At the same time, the compression spring I inside is always in a compressed state inside the fixed column. When the draw plate is pulled out, the compression spring I restores, and the compression spring I pushes the movable column and the scraping plate to abut against the segment. Since the bottom of the movable column is a fillet structure, the movable column can move along the inside of the hinge sleeve, that is, under the reaction force of the compression spring I, the movable column can be adjusted to an angle tangent to the arc surface of the segment for scraping and leveling, and the operation is more convenient.
[0004] However, during the production of existing reinforced concrete segments, it is not convenient to quickly cool them. During the forming process of reinforced concrete segments, a large amount of heat is generated by the hydration of concrete. If effective and uniform heat dissipation is not carried out, a large temperature stress will be formed inside the reinforced concrete segments, resulting in inconsistent shrinkage on the surface and inside of the concrete, and it is very easy to generate cracks, thereby reducing the production quality of the reinforced concrete segments. Content of the Utility Model
[0005] (I) Technical Problems to be Solved
[0006] The purpose of the present utility model is to provide a rapid cooling device for producing reinforced concrete segments to solve the problem that it is not convenient to quickly cool existing reinforced concrete segments during production as mentioned in the above background technique.
[0007] (II) Technical Solution
[0008] To achieve the above purpose, the present utility model provides the following technical solution: A rapid cooling device for producing reinforced concrete segments includes a main body mechanism and an auxiliary mechanism. The auxiliary mechanism is located above the main body mechanism. The main body mechanism includes a mold base body, an upper pressing mold, and a cooling box. The upper pressing mold is located above the mold base body, and the cooling box is located on the left side of the mold base body;
[0009] The main body mechanism further includes a first water pump, a first heat exchange pipe, a second water pump, and a second heat exchange pipe. The first water pump is fixedly installed at the right end of the cooling box. The first heat exchange pipe is fixedly installed at the right end of the first water pump. The first heat exchange pipe is located inside the die base body. The other end of the first heat exchange pipe is fixedly connected to the cooling box. The second water pump is fixedly installed at the upper end of the cooling box. The second heat exchange pipe is fixedly installed at the upper end of the second water pump. The second heat exchange pipe is located inside the upper pressing die. The other end of the second heat exchange pipe is fixedly connected to the cooling box.
[0010] Preferably, the auxiliary mechanism includes a support bump and a placement cavity. The support bump is fixedly installed at the lower end inside the die base body. The placement cavity is fixedly arranged inside the die base body. The first heat exchange pipe is located inside the placement cavity.
[0011] Preferably, the auxiliary mechanism further includes a metal heat conduction plate and a heat conduction copper plate. The metal heat conduction plate is fixedly installed inside the die base body. The metal heat conduction plate is located above the placement cavity. The heat conduction copper plate is fixedly installed inside the upper pressing die. The heat conduction copper plate is located below the second heat exchange pipe.
[0012] Preferably, the auxiliary mechanism further includes an installation cavity and a controller. The installation cavity is fixedly arranged inside the upper pressing die. The second heat exchange pipe is located inside the installation cavity. The controller is fixedly installed at the left end of the cooling box.
[0013] Preferably, the auxiliary mechanism further includes a temperature sensor and a refrigerating sheet. The temperature sensor is fixedly installed inside the cooling box. The refrigerating sheet is fixedly installed at the upper end inside the cooling box. The driving end at the upper end of the refrigerating sheet is located above the cooling box.
[0014] Preferably, the auxiliary mechanism further includes a motor and a driving rod. The motor is fixedly installed at the upper end of the cooling box. The driving rod is fixedly installed at the driving end at the lower end of the motor.
[0015] Preferably, the auxiliary mechanism further includes a stirring rod. The stirring rod is fixedly installed at the outer end of the driving rod. The stirring rods are evenly distributed at the outer end of the driving rod.
[0016] Compared with the prior art, the beneficial effects of the present utility model are:
[0017] 1. The rapid cooling device for producing reinforced concrete segments realizes that when the die holder body is performing the production operation of reinforced concrete segments, the operator can, by operating the first water pump and the second water pump, make the coolant inside the cooling tank circulate inside the first heat exchange pipe and the second heat exchange pipe, achieving uniform heat dissipation of the reinforced concrete segments, accelerating the cooling speed of the reinforced concrete segments, improving the forming efficiency of the reinforced concrete segments, and enhancing the practicality of the die holder body.
[0018] 2. The rapid cooling device for producing reinforced concrete segments realizes that when the die holder body is in use, the design of the metal heat conducting plate and the heat conducting copper plate makes the heat exchange effect of the first heat exchange pipe and the second heat exchange pipe on the reinforced concrete segments better. The design of the temperature sensor and the refrigerating sheet facilitates the operator to control the temperature of the coolant inside the cooling tank, avoiding the coolant absorbing a large amount of heat and affecting its heat exchange effect, and enhancing the protection performance of the die holder body. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0020] Figure 2 is a three-dimensional structural schematic diagram of the main body mechanism of the present utility model;
[0021] Figure 3 is a three-dimensional structural schematic diagram of the auxiliary mechanism of the present utility model;
[0022] Figure 4 is a partial detailed enlarged structural schematic diagram of the cooling tank of the present utility model.
[0023] In the figure: 1. Main body mechanism; 101. Die holder body; 102. Upper pressing die; 103. Cooling tank; 104. First water pump; 105. First heat exchange pipe; 106. Second water pump; 107. Second heat exchange pipe; 2. Auxiliary mechanism; 201. Support bump; 202. Placing cavity; 203. Metal heat conducting plate; 204. Heat conducting copper plate; 205. Installation cavity; 206. Controller; 207. Temperature sensor; 208. Refrigerating sheet; 209. Motor; 210. Driving rod; 211. Stirring rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0025] Please refer to Figure 1 - Figure 4
[0026] The present utility model provides a technical solution: a rapid cooling device for producing reinforced concrete segments, including a main body mechanism 1 and an auxiliary mechanism 2. The auxiliary mechanism 2 is located above the main body mechanism 1. The main body mechanism 1 includes a die base body 101, an upper pressing die 102, and a cooling box 103. The upper pressing die 102 is located above the die base body 101, and the cooling box 103 is located on the left side of the die base body 101;
[0026]
[0027] The main body mechanism 1 further includes a first water pump 104, a first heat exchange tube 105, a second water pump 106, and a second heat exchange tube 107. The first water pump 104 is fixedly installed at the right end of the cooling box 103. The first heat exchange tube 105 is fixedly installed at the right end of the first water pump 104. The first heat exchange tube 105 is located inside the die base body 101. The other end of the first heat exchange tube 105 is fixedly connected to the cooling box 103. The second water pump 106 is fixedly installed at the upper end of the cooling box 103. The second heat exchange tube 107 is fixedly installed at the upper end of the second water pump 106. The second heat exchange tube 107 is located inside the upper pressing die 102. The other end of the second heat exchange tube 107 is fixedly connected to the cooling box 103. When using the die base body 101 for the production operation of reinforced concrete segments, the staff places the welded steel reinforcement cage into the die base body 101, then pours the concrete, and then performs the die closing operation between the upper pressing die 102 and the die base body 101. The first water pump 104 and the second water pump 106 work to make the coolant inside the cooling box 103 enter the first heat exchange tube 105 and the second heat exchange tube 107. The coolant inside the first heat exchange tube 105 exchanges heat with the metal heat conducting plate 203, and the coolant inside the second heat exchange tube 107 exchanges heat with the heat conducting copper plate 204. The heat-absorbed coolant flows back into the cooling box 103 under the drive of the first water pump 104 and the second water pump 106. Circulating in this way realizes the cooling of the reinforced concrete segments and accelerates the forming of the reinforced concrete segments.
[0027] The auxiliary mechanism 2 includes a support bump 201 and a placement cavity 202. The support bump 201 is fixedly installed at the lower end inside the die base body 101, and the placement cavity 202 is fixedly arranged inside the die base body 101. The first heat exchange tube 105 is located inside the placement cavity 202. The auxiliary mechanism 2 further includes a metal heat conduction plate 203 and a heat conduction copper plate 204. The metal heat conduction plate 203 is fixedly installed inside the die base body 101 and is located above the placement cavity 202. The heat conduction copper plate 204 is fixedly installed inside the upper die 102 and is located at the lower end of the second heat exchange tube 107. The auxiliary mechanism 2 further includes an installation cavity 205 and a controller 206. The installation cavity 205 is fixedly arranged inside the upper die 102, and the second heat exchange tube 107 is located inside the installation cavity 205. The controller 206 is fixedly installed at the left end of the cooling box 103. The auxiliary mechanism 2 further includes a temperature sensor 207 and a Peltier cooler 208. The temperature sensor 207 is fixedly installed inside the cooling box 103, and the Peltier cooler 208 is fixedly installed at the upper end inside the cooling box 103. The driving end at the upper end of the Peltier cooler 208 is located above the cooling box 103. The auxiliary mechanism 2 further includes a motor 209 and a driving rod 210. The motor 209 is fixedly installed at the upper end of the cooling box 103, and the driving rod 210 is fixedly installed at the driving end at the lower end of the motor 209. The auxiliary mechanism 2 further includes a stirring rod 211. The stirring rod 211 is fixedly installed at the outer end of the driving rod 210, and the stirring rods 211 are evenly distributed at the outer end of the driving rod 210. The temperature sensor 207 monitors the temperature inside the cooling box 103 and uploads the data to the controller 206. When the temperature of the coolant inside the cooling box 103 is too high, the Peltier cooler 208 operates for refrigeration. At the same time, the motor 209 operates to drive the driving rod 210 to rotate, and the driving rod 210 drives the stirring rod 211 to rotate, stirring the coolant inside the cooling box 103 to make its temperature more uniform and improving the cooling effect on the reinforced concrete segment.
[0028] Working principle: When using the die holder body 101 for the production operation of reinforced concrete segments, the staff place the welded steel reinforcement cage inside the die holder body 101, then pour concrete, and then perform the die closing operation on the upper pressing die 102 and the die holder body 101. The metal heat conducting plate 203 and the heat conducting copper plate 204 absorb the heat generated during the concrete forming process. The first water pump 104 and the second water pump 106 work to make the coolant inside the cooling box 103 enter the first heat exchange tube 105 and the second heat exchange tube 107. The coolant inside the first heat exchange tube 105 exchanges heat with the metal heat conducting plate 203, and the coolant inside the second heat exchange tube 107 exchanges heat with the heat conducting copper plate 204. The heat-absorbed coolant flows back into the cooling box 103 under the drive of the first water pump 104 and the second water pump 106. Circulating in this way realizes the cooling of the reinforced concrete segments, accelerates the forming of the reinforced concrete segments. The temperature sensor 207 monitors the temperature inside the cooling box 103 and uploads the data to the controller 206. When the temperature of the coolant inside the cooling box 103 is too high, the refrigeration sheet 208 works for refrigeration. At the same time, the motor 209 works to drive the driving rod 210 to rotate, and the driving rod 210 drives the stirring rod 211 to rotate, stirring the coolant inside the cooling box 103 to make its temperature more uniform and improving the cooling effect on the reinforced concrete segments.
[0029] Finally, it should be noted that the above content is only used to illustrate the technical solution of the present invention, rather than limiting the protection scope of the present invention. Any simple modification or equivalent replacement of the technical solution of the present invention by those of ordinary skill in the art shall not depart from the essence and scope of the technical solution of the present invention.
Claims
1. A rapid cooling device for producing reinforced concrete segments, comprising a main body mechanism (1) and an auxiliary mechanism (2), characterized in that: The auxiliary mechanism (2) is located above the main body mechanism (1). The main body mechanism (1) includes a die base body (101), an upper pressing die (102), and a cooling box (103). The upper pressing die (102) is located above the die base body (101), and the cooling box (103) is located on the left side of the die base body (101). The main body mechanism (1) further includes a first water pump (104), a first heat exchange pipe (105), a second water pump (106), and a second heat exchange pipe (107). The first water pump (104) is fixedly installed at the right end of the cooling box (103). The first heat exchange pipe (105) is fixedly installed at the right end of the first water pump (104). The first heat exchange pipe (105) is located inside the die base body (101), and the other end of the first heat exchange pipe (105) is fixedly connected to the cooling box (103). The second water pump (106) is fixedly installed at the upper end of the cooling box (103). The second heat exchange pipe (107) is fixedly installed at the upper end of the second water pump (106). The second heat exchange pipe (107) is located inside the upper pressing die (102), and the other end of the second heat exchange pipe (107) is fixedly connected to the cooling box (103).
2. The rapid cooling device for producing reinforced concrete segments according to claim 1, characterized in that: The auxiliary mechanism (2) includes a support bump (201) and a placement cavity (202). The support bump (201) is fixedly installed at the lower end inside the die base body (101). The placement cavity (202) is fixedly arranged inside the die base body (101). The first heat exchange pipe (105) is located inside the placement cavity (202).
3. The rapid cooling device for producing reinforced concrete segments according to claim 2, characterized in that: The auxiliary mechanism (2) further includes a metal heat conduction plate (203) and a heat conduction copper plate (204). The metal heat conduction plate (203) is fixedly installed inside the die base body (101). The metal heat conduction plate (203) is located above the placement cavity (202). The heat conduction copper plate (204) is fixedly installed inside the upper pressing die (102). The heat conduction copper plate (204) is located below the second heat exchange pipe (107).
4. A rapid cooling device for producing reinforced concrete segments according to claim 3, characterized in that: The auxiliary mechanism (2) further includes an installation cavity (205) and a controller (206). The installation cavity (205) is fixedly arranged inside the upper pressing die (102). The second heat exchange pipe (107) is located inside the installation cavity (205). The controller (206) is fixedly installed at the left end of the cooling box (103).
5. A rapid cooling device for producing reinforced concrete segments according to claim 4, characterized in that: The auxiliary mechanism (2) further includes a temperature sensor (207) and a refrigeration chip (208). The temperature sensor (207) is fixedly installed inside the cooling box (103). The refrigeration chip (208) is fixedly installed at the upper end inside the cooling box (103). The driving end at the upper end of the refrigeration chip (208) is located above the cooling box (103).
6. The rapid cooling device for producing reinforced concrete segments according to claim 5, characterized in that: The auxiliary mechanism (2) further includes a motor (209) and a driving rod (210). The motor (209) is fixedly installed at the upper end of the cooling box (103). The driving rod (210) is fixedly installed at the driving end at the lower end of the motor (209).
7. A rapid cooling device for producing reinforced concrete segments according to claim 6, characterized in that: The auxiliary mechanism (2) further includes a stirring rod (211), the stirring rod (211) is fixedly installed at the outer end of the driving rod (210), and the stirring rods (211) are evenly distributed at the outer end of the driving rod (210).
Citation Information
Patent Citations
Forming mold for producing concrete duct piece
CN217621218U