Sheet pile mold cleaning device

By designing a sheet pile mold cleaning device, and using the cylinder to drive the joint movement of the telescopic rod and scraper, the problems of residual and flexibility of existing cleaning equipment are solved, and the comprehensive cleaning of molds of different sizes is achieved, which improves the cleaning effect.

CN223115522UActive Publication Date: 2025-07-18JIANGSU XINHUI BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421915201.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-07-18
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

There are residual phenomena in existing sheet pile mold cleaning equipment, which has poor cleaning effect and cannot flexibly adapt to the cleaning needs of molds of different sizes.

Method used

A sheet pile mold cleaning device is designed, which includes a cleaning box, an auxiliary cleaning device and a cleaning system composed of a variety of cylinders, telescopic rods, scrapers and brushes. Through the cylinder driving the joint movement of the telescopic rods and scrapers, the comprehensive cleaning of the mold is achieved.

Benefits of technology

It realizes flexible cleaning of molds of different sizes, ensures the cleanliness of the mold surface, and improves the cleaning effect and the operation flexibility of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of sheet pile mold cleaning, and particularly relates to a sheet pile mold cleaning device which comprises a cleaning box. An auxiliary cleaning device is mounted on the cleaning box; a first telescopic rod is mounted at the bottom of the first air cylinder; a first scraping plate is fixedly connected to the bottom of the connecting seat; a first cleaning brush is mounted on one side of the bottom of the connecting seat; second air cylinders are installed on the two outer side faces of the cleaning box. A rod body of the rotating rod is fixedly connected with a second scraping plate; a second cleaning brush is mounted on the side surface of the mounting seat; an electric push rod is mounted on the side surface of the inner wall of the rotating cavity through a pin shaft; a connecting frame is mounted at a communicating opening in one side of the cleaning box; a limiting roller is mounted on the clamping frame through a rotating shaft; a rotating roller is mounted between frame bodies of the mounting frame; and through the action of the auxiliary cleaning device, the cleaning equipment can work flexibly, and all-around full cleaning of the sheet pile molds of different sizes is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sheet pile mold cleaning, in particular to a sheet pile mold cleaning device. Background Art

[0002] After the sheet pile mold is used, it is necessary to use cleaning equipment to clean the sheet pile mold to ensure the cleanliness of the working surface of the sheet pile mold for the next use of the sheet pile mold;

[0003] A Chinese patent with the publication number CN211941386U discloses a sleeper mold cleaning device, which includes a housing. One end of the housing is provided with a mold input port, and the other end is provided with a mold output port. A transmission roller is arranged inside the housing for the input and output of the sleeper mold. A vibration table is arranged between the transmission rollers. The vibration table cleans the input mold through high-frequency vibration. A pipe hole corresponding to the mold cavity is arranged on the upper part of the housing. A pipeline connected to a dust suction device is arranged in the pipe hole. A flared mouth is arranged at the lower end of the pipeline, and the flared mouth covers the mold cavity. Residue in the mold cavity is sucked out under the action of the dust suction device; a plurality of hot air blowers are arranged on the side wall of the housing. Compared with the traditional vibration cleaning device, the utility model changes the temperature of the sleeper mold by using a heating device, and utilizes the different expansion and contraction rates of concrete and metal to improve the vibration cleaning effect;

[0004] When the above mold cleaning device is in use, there is still a residue phenomenon, resulting in poor cleaning effect of the cleaning equipment, and the flexibility of the cleaning equipment operation is limited, and the cleaning effect of molds of different sizes cannot be achieved; therefore, a sheet pile mold cleaning device is proposed for the above problems. Summary of the Utility Model

[0005] In order to make up for the deficiencies of the prior art and solve some existing problems in the cleaning of sheet pile molds, the utility model proposes a sheet pile mold cleaning device.

[0006] The technical solution adopted by the utility model to solve its technical problems is as follows: A sheet pile mold cleaning device described in the utility model includes a cleaning box; a cleaning cavity is opened inside the cleaning box; communication ports are penetrated through the inner wall surfaces at both ends of the cleaning cavity; an auxiliary cleaning device is installed on the cleaning box; the auxiliary cleaning device includes a first cylinder; the first cylinder is installed on the top of the cleaning box; a first telescopic rod is installed at the bottom of the first cylinder; the connecting end of the first telescopic rod is inserted into the cleaning cavity and a connecting seat is installed; a first scraper is fixedly connected to the bottom of the connecting seat; a first cleaning brush is installed on one side of the bottom of the connecting seat.

[0007] On both outer sides of the cleaning box, second cylinders are installed; on the structural surface of the second cylinder, a second telescopic rod is installed; at the pushing end of the second telescopic rod, a mounting seat is fixedly connected; on the opposite structural surfaces of the mounting seat, a rotating cavity is provided; at a corner of the top of the rotating cavity, a rotating rod is rotatably installed through a pin shaft; on the rod body of the rotating rod, a second scraping plate is fixedly connected; on the side surface of the mounting seat, a second cleaning brush is installed; at the position directly below the first scraping plate inside the cleaning cavity, a fixed scraping plate is fixedly connected, achieving a full and thorough cleaning of the mold.

[0008] Preferably, the horizontal plane where the bottom working end face of the first cleaning brush is located is lower than the horizontal plane where the bottom end face of the first scraping plate is located; the distance between the second cleaning brushes is less than the working distance between the second scraping plates, enabling the brush to assist in cleaning and ensuring the cleaning effect.

[0009] Preferably, on the side wall of the inner cavity of the rotating cavity, an electric push rod is installed through a pin shaft; the connecting end of the electric push rod is rotatably connected to the rod body of the rotating rod through a pin shaft, achieving the adjustment of the working angle of the second scraping plate.

[0010] Preferably, a clamping groove is provided at the bottom of the first telescopic rod; inside the clamping groove, a clamping block is provided; the bottom of the clamping block is fixed to the top of the connecting seat; screw holes are provided on both the clamping block and the first telescopic rod; at the position where the screw hole is opened on the first telescopic rod, a nut is welded; a screw rod is installed in the screw hole through a thread, facilitating the quick replacement of the first scraping plate.

[0011] Preferably, at the communication port on one side of the cleaning box, a connecting frame is installed; through holes are provided on both the upper and lower plates of the connecting frame; inside the through holes, a bidirectional lead screw is installed; inside the through holes, a clamping frame is provided; the upper body of the clamping frame is threadedly sleeved outside the bidirectional lead screw; on the clamping frame, a limiting roller is installed through a rotating shaft; on one side of the connecting frame, a driving motor is installed; the output shaft of the driving motor is connected to the end of the bidirectional lead screw, ensuring that the mold enters the cleaning cavity along a fixed trajectory.

[0012] Preferably, at the positions at the bottom of the communication ports at both ends of the cleaning box, mounting frames are fixed; between the bodies of the mounting frames, a rotating roller is installed; on the body of the mounting frame, a servo motor is installed; the servo motor acts on the rotating roller, ensuring the stable movement of the mold.

[0013] The beneficial effects of the present utility model are as follows:

[0014] Through the structural design of the auxiliary cleaning device of the present utility model, the driving motor on the connecting frame is started, the bidirectional lead screw rotates, the clamping frame drives the limiting roller to move towards each other along the moving groove to a suitable position. Immediately afterwards, the servo motor on the mounting frame operates. With the rotation cooperation of the limiting roller, the rotating roller sends the sheet pile mold into the cleaning chamber through the communication port. The first cylinder operates, and the first telescopic rod pushes the connecting seat and the first scraper downwards to the top end face of the mold. At the same time, the second cylinder operates, and the second telescopic rod pushes the mounting seats towards each other to both sides of the mold. The electric push rod inside the rotating chamber is started. With the cooperation of the rotating rod, the acting surface of the second scraper fits the side surface of the mold, enabling the cleaning equipment to operate flexibly, achieving a full cleaning of sheet pile molds of different sizes in all directions, and ensuring the effect of the cleaning operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0016] Figure 1 is a three-dimensional structural schematic diagram;

[0017] Figure 2 is a sectional structural schematic diagram of the cleaning box;

[0018] Figure 3 is a structural schematic diagram of the installation position of the first scraper;

[0019] Figure 4 is a structural schematic diagram of the mounting seat;

[0020] Figure 5 is a structural schematic diagram of the auxiliary feeding assembly.

[0021] In the figure: 1, cleaning box; 2, cleaning chamber; 3, communication port; 401, first cylinder; 402, first telescopic rod; 403, connecting seat; 404, first scraper; 405, first cleaning brush; 406, second cylinder; 407, second telescopic rod; 408, mounting seat; 409, rotating chamber; 410, rotating rod; 411, second scraper; 412, electric push rod; 413, second cleaning brush; 414, fixed scraper; 415, card slot; 416, card block; 417, screw hole; 418, nut; 419, screw; 501, connecting frame; 502, moving groove; 503, bidirectional lead screw; 504, clamping frame; 505, limiting roller; 506, driving motor; 507, mounting frame; 508, rotating roller; 509, servo motor. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0023] Please refer to Figures 1-5 As shown, a sheet pile mold cleaning device includes a cleaning box 1; a cleaning cavity 2 is provided inside the cleaning box 1; communication ports 3 are penetrated and provided on the inner wall surfaces at both ends of the cleaning cavity 2; an auxiliary cleaning device is installed on the cleaning box 1; the auxiliary cleaning device includes a first cylinder 401; the first cylinder 401 is installed on the top of the cleaning box 1; a first telescopic rod 402 is installed at the bottom of the first cylinder 401; the connecting end of the first telescopic rod 402 is inserted into the cleaning cavity 2 and a connecting seat 403 is installed; a first scraping plate 404 is fixedly connected to the bottom of the connecting seat 403; a first cleaning brush 405 is installed on one side of the bottom of the connecting seat 403;

[0024] Second cylinders 406 are installed on both outer side surfaces of the cleaning box 1; a second telescopic rod 407 is installed on the structural surface of the second cylinder 406; an installation seat 408 is fixedly connected to the pushing end of the second telescopic rod 407; a rotating cavity 409 is provided on the opposite structural surface of the installation seat 408; a rotating rod 410 is rotatably installed at a corner of the top of the rotating cavity 409 through a pin shaft; a second scraping plate 411 is fixedly connected to the rod body of the rotating rod 410; a second cleaning brush 413 is installed on the side surface of the installation seat 408; a fixed scraping plate 414 is fixedly connected to the position directly below the first scraping plate 404 inside the cleaning cavity 2; the horizontal plane where the bottom working end surface of the first cleaning brush 405 is located is lower than the horizontal plane where the bottom end surface of the first scraping plate 404 is located; the distance between the second cleaning brushes 413 is less than the working distance between the second scraping plates 411; an electric push rod 412 is installed on the inner wall side surface of the rotating cavity 409 through a pin shaft; the connecting end of the electric push rod 412 is rotatably connected to the rod body of the rotating rod 410 through a pin shaft; a card slot 415 is provided at the bottom of the first telescopic rod 402; a card block 416 is arranged inside the card slot 415; the bottom of the card block 416 is fixed to the top of the connecting seat 403; screw holes 417 are provided on both the card block 416 and the first telescopic rod 402; a nut 418 is welded at the position where the screw hole 417 is opened on the first telescopic rod 402; a screw rod 419 is installed in the screw hole 417 through a thread;

[0025] During operation, after the sheet pile mold is used, it is necessary to use cleaning equipment to clean the sheet pile mold to ensure the cleanliness of the working surface of the sheet pile mold for the next use of the sheet pile mold. When the above-mentioned mold cleaning device is in use, there is still a residue phenomenon, resulting in poor cleaning effect of the cleaning equipment, and the flexibility of the cleaning equipment operation is limited, and the cleaning effect of molds of different sizes cannot be achieved. In this application, through the action of the auxiliary cleaning device, after the sheet pile mold enters the cleaning chamber 2 through the communication port 3, the first cylinder 401 operates, and the first telescopic rod 402 pushes the connecting seat 403 and the first scraping plate 404 to move downward to the top end face of the mold. At the same time, the second cylinder 406 operates, and the second telescopic rod 407 pushes the mounting seat 408 to move towards each other to both sides of the mold. The electric push rod 412 inside the rotating chamber 409 is started. With the cooperation of the rotating rod 410, the working surface of the second scraping plate 411 is attached to the side surface of the mold, enabling the cleaning equipment to operate flexibly and achieving the cleaning of molds of different sizes. As the mold moves, with the auxiliary cleaning of the first cleaning brush 405, the second cleaning brush 413 and the fixed scraping plate 414, a full and comprehensive cleaning of the sheet pile mold is achieved.

[0026] Please refer to Figure 1 , 5 As shown in the figure, a connecting frame 501 is installed at the communication port 3 on one side of the cleaning box 1; moving grooves 502 are formed through the upper and lower frame plates of the connecting frame 501; a bidirectional lead screw 503 is installed inside the moving groove 502; a clamping frame 504 is arranged inside the moving groove 502; the upper frame body of the clamping frame 504 is sleeved outside the bidirectional lead screw 503 through a thread; a limiting roller 505 is installed on the clamping frame 504 through a rotating shaft; a driving motor 506 is installed on one side of the connecting frame 501; the output shaft of the driving motor 506 is connected to the end of the bidirectional lead screw 503; mounting frames 507 are fixed at both ends of the cleaning box 1 at the position of the bottom of the communication port 3; a rotating roller 508 is installed between the frame bodies of the mounting frames 507; a servo motor 509 is installed on the frame body of the mounting frame 507; the servo motor 509 acts on the rotating roller 508;

[0027] During operation, the sheet pile mold to be cleaned is placed on the top of the rotating roller 508. The driving motor 506 on the connecting frame 501 is started, the bidirectional lead screw 503 rotates, and the clamping frame 504 drives the limiting roller 505 to move towards each other along the moving groove 502 to a suitable position. Immediately afterwards, the servo motor 509 on the mounting frame 507 operates. With the rotational cooperation of the limiting roller 505, the rotating roller 508 sends the sheet pile mold into the cleaning chamber 2 through the communication port 3, facilitating the subsequent cleaning operation.

[0028] Working principle: After the sheet pile mold is used, it is necessary to use cleaning equipment to clean the sheet pile mold to ensure the cleanliness of the working surface of the sheet pile mold for the next use of the sheet pile mold; when the above-mentioned mold cleaning device is in use, there is still a residue phenomenon, resulting in poor cleaning effect of the cleaning equipment, and the flexibility of the cleaning equipment operation is limited, and the cleaning effect of molds of different sizes cannot be achieved. In this application, through the action of the auxiliary cleaning device, the sheet pile mold to be cleaned is placed on the top of the rotating roller 508. According to the size of the mold, the appropriate first scraping plate 404 is fixed by the cooperation of the clamping groove 415 and the clamping block 416. Then, the driving motor 506 on the connecting frame 501 is started, the bidirectional lead screw 503 rotates, and the clamping frame 504 drives the limiting roller 505 to move towards each other along the moving groove 502 to an appropriate position. Immediately afterwards, the servo motor 509 on the mounting frame 507 operates. With the rotational cooperation of the limiting roller 505, the rotating roller 508 sends the sheet pile mold into the cleaning chamber 2 through the communication port 3. The first cylinder 401 operates, and the first telescopic rod 402 pushes the connecting seat 403 and the first scraping plate 404 to move downward to the top end face of the mold. At the same time, the second cylinder 406 operates, and the second telescopic rod 407 pushes the mounting seat 408 to move towards each other to both sides of the mold. The electric push rod 412 inside the rotating chamber 409 is started. With the cooperation of the rotating rod 410, the working surface of the second scraping plate 411 is attached to the side of the mold, enabling the cleaning equipment to operate flexibly, achieving the cleaning of molds of different sizes. As the mold moves, with the auxiliary cleaning of the first cleaning brush 405, the second cleaning brush 413 and the fixed scraping plate 414, the all-round and sufficient cleaning of the sheet pile mold is realized, ensuring the cleaning effect of the cleaning operation.

[0029] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0030] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.

Claims

1. A sheet pile mold cleaning device, comprising a cleaning box (1); a cleaning cavity (2) is formed inside the cleaning box (1); communication ports (3) are respectively and penetratingly formed on the inner wall surfaces at both ends of the cleaning cavity (2); an auxiliary cleaning device is installed on the cleaning box (1); characterized in that: The auxiliary cleaning device includes a first cylinder (401); a first cylinder (401) is installed on the top of the cleaning box (1); a first telescopic rod (402) is installed at the bottom of the first cylinder (401); the connecting end of the first telescopic rod (402) is inserted into the cleaning cavity (2) and a connecting seat (403) is installed; a first scraping plate (404) is fixedly connected to the bottom of the connecting seat (403); a first cleaning brush (405) is installed on one side of the bottom of the connecting seat (403). Second cylinders (406) are installed on both outer side surfaces of the cleaning box (1); a second telescopic rod (407) is installed on the structural surface of the second cylinder (406); the pushing end of the second telescopic rod (407) is fixedly connected to a mounting seat (408); a rotating cavity (409) is formed on the opposite structural surface of the mounting seat (408); a rotating rod (410) is rotatably installed at a corner of the top of the rotating cavity (409) through a pin shaft; a second scraping plate (411) is fixedly connected to the rod body of the rotating rod (410); a second cleaning brush (413) is installed on the side surface of the mounting seat (408); a fixed scraping plate (414) is fixedly connected to the position directly below the first scraping plate (404) inside the cleaning cavity (2).

2. The cleaning device for a sheet pile mold according to claim 1, characterized in that: The horizontal plane where the bottom working end surface of the first cleaning brush (405) is located is lower than the horizontal plane where the bottom end surface of the first scraping plate (404) is located; the distance between the second cleaning brushes (413) is less than the working distance between the second scraping plates (411).

3. The cleaning device for a sheet pile mold according to claim 2, characterized in that: An electric push rod (412) is installed on the inner side surface of the inner wall of the rotating cavity (409) through a pin shaft; the connecting end of the electric push rod (412) is rotatably connected to the rod body of the rotating rod (410) through a pin shaft.

4. The cleaning device for a sheet pile mold according to claim 3, characterized in that: A clamping groove (415) is formed at the bottom of the first telescopic rod (402); a clamping block (416) is arranged inside the clamping groove (415); the bottom of the clamping block (416) is fixed to the top of the connecting seat (403); threaded holes (417) are formed in both the clamping block (416) and the first telescopic rod (402); a nut (418) is welded at the position where the threaded hole (417) is opened on the first telescopic rod (402); a screw rod (419) is installed in the threaded hole (417) by means of threads.

5. The cleaning device for a sheet pile mold according to claim 4, characterized in that: A connecting frame (501) is installed at the communication port (3) on one side of the cleaning box (1); moving grooves (502) are formed through the upper and lower shelf plates of the connecting frame (501); a bidirectional lead screw (503) is installed inside the moving groove (502); a clamping frame (504) is arranged inside the moving groove (502); the upper frame body of the clamping frame (504) is sleeved outside the bidirectional lead screw (503) through a thread sleeve; a limiting roller (505) is installed on the clamping frame (504) through a rotating shaft; a driving motor (506) is installed on one side of the connecting frame (501); the output shaft of the driving motor (506) is connected to the end of the bidirectional lead screw (503).

6. The cleaning device for a sheet pile mold according to claim 5, characterized in that: Mounting brackets (507) are fixedly installed at both ends of the cleaning box (1) at positions located at the bottom of the communication ports (3); a rotating roller (508) is installed between the frames of the mounting brackets (507); a servo motor (509) is installed on the frames of the mounting brackets (507); the servo motor (509) acts on the rotating roller (508).

Citation Information

Patent Citations

  • Sleeper mold cleaning device

    CN211941386U