Rolling device for flame-retardant sheet

By designing a rolling device including traction, lifting and lateral movement mechanisms of the pressurized membrane, the problem of insufficient lateral flow of the flame retardant sheet is solved, a tighter and uniform structure and higher performance are achieved, and product quality is improved.

CN223115670UActive Publication Date: 2025-07-18HEYUAN WANLI TECH CO LTD
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Patent Information

Application Number
CN202421514153.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-07-18
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

During the production process of existing flame retardant sheets, traditional rolling devices have insufficient flow in the lateral direction, resulting in uneven thickness distribution, affecting performance and appearance, and reducing product yield.

Method used

A rolling device including a film traction mechanism, a lifting mechanism, a lateral movement mechanism and a pressing wheel assembly is designed. Through lateral movement and lifting adjustment, bubbles and voids are eliminated, the tightness of the sheet structure is enhanced, and the texture pattern is transferred during the rolling process.

Benefits of technology

The flame-retardant sheets are improved to resist tear and tensile resistance, enhance appearance and friction performance, and ensure uniformity of rolling and quality stability.

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Abstract

The utility model discloses a rolling device for a flame-retardant sheet. The rolling device comprises a rack, a pressed film traction mechanism, a lifting mechanism, a fixed seat, a transverse moving mechanism, a pressing wheel assembly and a bearing plate, the bearing plate is arranged between the two film pressing traction mechanisms, the transverse moving mechanism is arranged on the fixing base and connected with the pressing wheel assembly, and the pressing wheel assembly comprises a clamping wheel base, a rolling wheel, a rotating shaft and a rotary encoder. The film pressing traction mechanism can pull the flame-retardant sheet to be conveyed in the length direction of the rack, the bearing plate can stably support the flame-retardant sheet, and the transverse moving mechanism can drive the pressing wheel assembly to move in the width direction of the film flame-retardant sheet, so that bubbles and gaps in the flame-retardant sheet are eliminated, and the flame-retardant sheet can be conveyed stably. According to the flame-retardant sheet supporting device, the structure is more compact and uniform, the anti-tearing and anti-stretching capacity of flame-retardant sheets is improved, the lifting mechanism can adjust the gap between the pressing wheel assembly and the supporting plate, and the size of the gap can be adjusted according to the flame-retardant sheets of different thicknesses.
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Description

Technical Field

[0001] The utility model relates to the field of rolling devices, in particular to a rolling device for flame-retardant sheets. Background Art

[0002] A flame-retardant sheet is a sheet-shaped product made of a material with flame-retardant properties through special treatment, mainly used for fire prevention and preventing the spread of fire. Flame-retardant sheets are usually made of various plastics (such as polyethylene, polypropylene, polyvinyl chloride, etc.) or rubber substrates, and flame retardants are added during the manufacturing process. These flame retardants can inhibit or delay the combustion process during a fire and reduce the spread of flames;

[0003] In the prior art, during the production of flame-retardant sheets, it is necessary to roll them to eliminate air bubbles, voids and other defects inside the material, increase the density of the sheets, thereby improving their mechanical properties such as strength and hardness, making them more suitable for applications in fields that require high strength and durability; however, in traditional rolling devices, generally, the flame-retardant sheets are rolled in the advancing direction. At this time, the pressure exerted by the rolling rollers on the flame-retardant sheets will cause the material to extend in the advancing direction, while the flow in the transverse direction is relatively small. This uneven flow will result in uneven thickness distribution of the flame-retardant sheets in the transverse direction, especially for wide-width sheets, thus affecting the performance and appearance of the flame-retardant sheets and reducing the yield of the products.

[0004] Therefore, there are defects in the prior art and improvement is needed. Summary of the Utility Model

[0005] The technical problem to be solved by the utility model is: to provide a rolling device for flame-retardant sheets that can perform transverse rolling on the product and improve the product quality.

[0006] To achieve this purpose, the utility model adopts the following technical solutions: A rolling device for flame-retardant sheets, comprising a frame, a film pressing and traction mechanism, a lifting mechanism, a fixed seat, a transverse movement mechanism, a pressing wheel assembly and a supporting plate;

[0007] The two film pressing and traction mechanisms are respectively arranged along the length direction of the frame. The film pressing and traction mechanism is used to traction the thin film flame-retardant sheet for linear conveying. The supporting plate is arranged between the two film pressing and traction mechanisms, and the supporting plate is used to support the thin film flame-retardant sheet;

[0008] The fixed seat is located above the supporting plate, and the lifting mechanism is connected to the fixed seat. The transverse movement mechanism is arranged on the fixed seat and is connected to the pressing wheel assembly. The transverse movement mechanism is used to drive the pressing wheel assembly to move along the width direction of the thin film flame-retardant sheet, and the lifting mechanism is used to adjust the gap between the pressing wheel assembly and the supporting plate;

[0009] The pressing wheel assembly includes a clamping wheel seat, a rolling wheel, a rotating shaft, and a rotary encoder. The clamping wheel seat is connected to the lateral movement mechanism. The rolling wheel is movably connected to the clamping wheel seat through the rotating shaft. The surface of the rolling wheel is provided with a pressing texture. The rolling wheel is used for rolling the thin film flame retardant sheet. The rotary encoder is connected to the end of the rotating shaft, and the rotary encoder is used for collecting the moving distance of the rolling wheel.

[0010] Adopting each of the above technical solutions, in the rolling device for the flame retardant sheet, the lifting mechanism includes a support frame, a first cylinder, a first slide rail, and a first slider;

[0011] The two support frames are respectively arranged on both sides of the frame. The first slide rail is vertically arranged on the support frame. The first slide rail is connected to the fixed seat through the first slider. The first cylinder is arranged on the frame, and its movable end is upward and connected to the fixed seat. The first cylinder is used for driving the fixed seat to move up and down along the first slide rail.

[0012] Adopting each of the above technical solutions, in the rolling device for the flame retardant sheet, the lateral movement mechanism includes a moving seat, a second slide rail, a second slider, a toothed rail, a gear, and a first motor;

[0013] The second slide rail is horizontally arranged at the bottom of the fixed seat. The second slide rail is connected to the moving seat through the second slider. The moving seat can slide along the second slide rail;

[0014] The toothed rail is arranged on the top of the fixed seat. A connecting shaft is sleeved on the moving seat. The gear is connected to one end of the connecting shaft, and the gear is meshed with the toothed rail;

[0015] The first motor is arranged on the moving seat. A first pulley is arranged on the output shaft of the first motor. A second pulley is arranged at the other end of the connecting shaft. The first pulley and the second pulley are connected by a first transmission belt. The first motor is used for driving the gear to rotate so as to make the moving seat move along the toothed rail.

[0016] Adopting each of the above technical solutions, in the rolling device for the flame retardant sheet, the film pressing and traction mechanism includes an upper pressing roller, a lower pressing roller, a sliding bearing seat, and a second cylinder;

[0017] The upper pressing roller is arranged above the lower pressing roller. The two ends of the upper pressing roller are respectively connected to the sliding bearing seat. The sliding bearing seat is slidably connected to the frame. The second cylinder is arranged on the frame, and its movable end is downward and connected to the sliding bearing seat to adjust the gap between the upper pressing roller and the lower pressing roller.

[0018] With the above technical solutions, in the rolling device of the flame-retardant sheet, the pressing wheel assembly further includes a spring member. The clamping wheel seat is connected to the moving seat through the spring member, and the spring member is used to apply elastic force to the clamping wheel seat.

[0019] With the above technical solutions, in the rolling device of the flame-retardant sheet, the wheel width of the rolling wheel is 10 - 40 mm.

[0020] With the above technical solutions, in the rolling device of the flame-retardant sheet, the film pressing and traction mechanism further includes a second motor, a third pulley, and a fourth pulley;

[0021] The second motor is arranged at the bottom of the frame. The third pulley is connected to the end of the lower pressing roller. The fourth pulley is connected to the output shaft of the second motor. The third pulley and the fourth pulley are connected by a second transmission belt. The second motor is used to drive the lower pressing roller to rotate.

[0022] Compared with the prior art, the present utility model has the following beneficial effects:

[0023] The film pressing and traction mechanism of the present utility model can traction the flame-retardant sheet to be conveyed along the length direction of the frame. The supporting plate can stably support the flame-retardant sheet. The lateral moving mechanism can drive the pressing wheel assembly to move along the width direction of the film flame-retardant sheet, so as to eliminate the bubbles and voids inside the flame-retardant sheet, make its structure more compact and uniform, improve the tear resistance and tensile resistance of the flame-retardant sheet. The lifting mechanism can adjust the gap between the pressing wheel assembly and the supporting plate to adjust the size of the gap according to the thickness of different flame-retardant sheets, so as to adjust the rolling pressure. There are pressing patterns on the surface of the rolling wheel, and the pressing patterns can transfer the texture pattern to the flame-retardant sheet during the rolling process, which not only enhances the appearance of the flame-retardant sheet, but also can improve its friction performance; the rotary encoder can accurately measure the rotation times and speed of the rolling wheel, so as to control the position and rolling speed of the rolling wheel and improve the uniformity of rolling. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained according to these drawings.

[0025] The structures, proportions, sizes, etc. shown in the drawings of this specification are only used to cooperate with the content disclosed in the specification for those familiar with this technology to understand and read, and are not used to limit the conditions for the implementation of this utility model. Therefore, they do not have substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size, without affecting the effects that this utility model can produce and the purposes that can be achieved, should still fall within the scope covered by the technical content disclosed in this utility model.

[0026] Figure 1 is a schematic diagram of the overall structure of this utility model;

[0027] Figure 2 is a schematic diagram of the lateral movement mechanism structure of this utility model;

[0028] Figure 3 is a schematic diagram of the pressure wheel assembly structure of this utility model;

[0029] Figure 4 is a schematic diagram of the film pressing and traction mechanism structure of this utility model. Detailed implementation manners

[0030] To make the utility model objectives, features, and advantages of this utility model more obvious and understandable, the technical solutions in the embodiments of this utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of this utility model. Obviously, the embodiments described below are only a part of the embodiments of this utility model, rather than all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the scope of protection of this utility model.

[0031] In the description of this utility model, it should be understood that the orientation or positional relationships indicated by the terms "upper", "lower", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing this utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of this utility model. It should be noted that when a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be intermediate components present at the same time.

[0032] The technical solutions of this utility model will be further described below in conjunction with the drawings and through specific implementation manners.

[0033] Such as Figures 1 to 4As shown in the figure, an embodiment of the present utility model provides a rolling device for flame-retardant sheets, which includes a frame 1, a film pressing and traction mechanism 2, a lifting mechanism 3, a fixed seat 4, a lateral moving mechanism 5, a pressing wheel assembly 6, and a supporting plate 7; the two film pressing and traction mechanisms 2 are respectively arranged along the length direction of the frame 1, and the film pressing and traction mechanism 2 is used for traction and conveying of the film flame-retardant sheet along a line, the supporting plate 7 is arranged between the two film pressing and traction mechanisms 2, and the supporting plate 7 is used for supporting the film flame-retardant sheet;

[0034] The supporting plate 7 is located between the film pressing and traction mechanisms 2, and can stably support the flame-retardant sheet during the rolling process, avoiding affecting the rolling effect of the flame-retardant sheet due to unevenness or sagging; the film pressing and traction mechanism 2 can traction the flame-retardant sheet to be conveyed along the length direction of the equipment, and keep the flame-retardant sheet under a certain tension when passing through the supporting plate 7, preventing the flame-retardant sheet from sliding, folding or deforming during the rolling process.

[0035] The fixed seat 4 is located above the supporting plate 7, and the lifting mechanism 3 is connected to the fixed seat 4, the lateral moving mechanism 5 is arranged on the fixed seat 4 and is connected to the pressing wheel assembly 6, the lateral moving mechanism 5 is used for driving the pressing wheel assembly 6 to move along the width direction of the film flame-retardant sheet, so as to eliminate the bubbles and voids inside the flame-retardant sheet, improve the uniformity of rolling, enhance the physical properties of the flame-retardant sheet, make its structure more compact and uniform, improve the tear resistance and tensile resistance, and the lifting mechanism 3 is used for adjusting the gap between the pressing wheel assembly 6 and the supporting plate 7, so as to adjust the size of the gap according to the thickness of different flame-retardant sheets, and thus adjust the rolling pressure.

[0036] As Figure 3 shown, the pressing wheel assembly 6 includes a clamping wheel seat 61, a rolling wheel 62, a rotating shaft 63, and a rotary encoder 64, the clamping wheel seat 61 is connected to the lateral moving mechanism 5, the rolling wheel 62 is movably connected to the clamping wheel seat 61 through the rotating shaft 63, the surface of the rolling wheel 62 is provided with pressing patterns, the rolling wheel 62 is used for rolling the film flame-retardant sheet, the rotary encoder 64 is connected to the end of the rotating shaft 63, and the rotary encoder 64 is used for collecting the moving distance of the rolling wheel 62. The clamping wheel seat 61 is used for fixing the rolling wheel 62, and the rolling wheel 62 is movably connected to the clamping wheel seat 61 through the rotating shaft 63, so that the rolling wheel 62 can rotate and roll on the flame-retardant sheet. Pressing patterns (not shown) are provided on the surface of the rolling wheel 62, and the pressing patterns can transfer the texture patterns to the flame-retardant sheet during the rolling process, which not only enhances the appearance of the flame-retardant sheet, but also improves its friction performance; the rotary encoder 64 can accurately measure the rotation times and speed of the rolling wheel 62, and through these data, the position and rolling speed of the rolling wheel 62 can be accurately controlled, so as to improve the uniformity of rolling.

[0037] As Figure 2 shown, further, the lifting mechanism 3 includes a support frame 31, a first cylinder 32, a first slide rail 33 and a first slider 34. The two support frames 31 are respectively arranged on both sides of the frame 1. The first slide rail 33 is vertically arranged on the support frame 31. The first slide rail 33 is connected to the fixed seat 4 through the first slider 34. The first cylinder 32 is arranged on the frame 1, and its movable end is upward and connected to the fixed seat 4. The first cylinder 32 is used to drive the fixed seat 4 to move up and down along the first slide rail 33. When it is necessary to adjust the gap between the pressing wheel assembly 6 and the supporting plate 7, the first cylinder 32 can push the fixed seat 4 to move up and down on the first slide rail 33.

[0038] As Figure 2 and Figure 3 shown, further, the lateral movement mechanism 5 includes a moving seat 51, a second slide rail 52, a second slider 53, a toothed rail 54, a gear 55 and a first motor 56. The second slide rail 52 is horizontally arranged at the bottom of the fixed seat 4. The second slide rail 52 is connected to the moving seat 51 through the second slider 53. The moving seat 51 can slide along the second slide rail 52. The toothed rail 54 is arranged at the top of the fixed seat 4. A connecting shaft is sleeved on the moving seat 51. The gear 55 is connected to one end of the connecting shaft, and the gear 55 is meshed with the toothed rail 54. The first motor 56 is arranged on the moving seat 51. A first pulley 57 is arranged on the output shaft of the first motor 56. A second pulley 58 is arranged at the other end of the connecting shaft. The first pulley 57 and the second pulley 58 are connected through a first transmission belt. The first motor 56 is used to drive the gear 55 to rotate, so as to make the moving seat 51 move along the toothed rail 54, thereby driving the pressing wheel assembly 6 to move back and forth and roll in the width direction of the flame retardant sheet.

[0039] As Figure 1As shown in the figure, further, the film pressing and traction mechanism 2 includes an upper pressing roller 21, a lower pressing roller 22, a sliding bearing block 23, and a second cylinder 24. The upper pressing roller 21 is arranged above the lower pressing roller 22, and both ends of the upper pressing roller 21 are respectively connected to the sliding bearing block 23. The sliding bearing block 23 is slidably connected to the frame 1. The second cylinder 24 is arranged on the frame 1, its movable end is arranged downward, and is connected to the sliding bearing block 23 to adjust the gap between the upper pressing roller 21 and the lower pressing roller 22. The upper pressing roller 21 and the lower pressing roller 22 are used in cooperation to traction and press the flame retardant sheet, ensuring the smooth conveying of the flame retardant sheet and preventing the flame retardant sheet from sliding during the conveying process. The connection between the second cylinder 24 and the sliding bearing block 23 enables the upper pressing roller 21 to perform fine position adjustment in the vertical direction to adapt to flame retardant sheets of different thicknesses or adjust the pressure.

[0040] As Figure 3 shown in the figure, further, the pressing wheel assembly 6 further includes a spring member 65. The clamping wheel seat 61 and the moving seat 51 are connected through the spring member 65. The spring member 65 is used to apply elastic force to the clamping wheel seat 61, so that during the rolling process of the rolling wheel 62, excessive pressure is avoided from causing damage to the surface of the flame retardant sheet.

[0041] Further, the wheel width of the rolling wheel 62 is 10 - 40 mm. In this embodiment, the wheel width of the rolling wheel 62 is 20 mm.

[0042] As Figure 4 shown in the figure, further, the film pressing and traction mechanism 2 further includes a second motor 25, a third pulley 26, and a fourth pulley 27. The second motor 25 is arranged at the bottom of the frame 1. The third pulley 26 is connected to the end of the lower pressing roller 22. The fourth pulley 27 is connected to the output shaft of the second motor 25. The third pulley 26 and the fourth pulley 27 are connected through a second transmission belt. The second motor 25 is used to drive the lower pressing roller 22 to rotate, so that the flame retardant sheet can be continuously conveyed.

[0043] As described above, the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A rolling device for a flame-retardant sheet, characterized in that It includes a frame, a film pressing and traction mechanism, a lifting mechanism, a fixed seat, a lateral movement mechanism, a pressing wheel assembly and a supporting plate; The two film pressing and traction mechanisms are respectively arranged along the length direction of the frame. The film pressing and traction mechanism is used to traction the film flame retardant sheet for conveying along the line. The supporting plate is arranged between the two film pressing and traction mechanisms, and the supporting plate is used to support the film flame retardant sheet; The fixed seat is located above the supporting plate, and the lifting mechanism is connected to the fixed seat. The lateral movement mechanism is arranged on the fixed seat and is connected to the pressing wheel assembly. The lateral movement mechanism is used to drive the pressing wheel assembly to move along the width direction of the film flame retardant sheet, and the lifting mechanism is used to adjust the gap between the pressing wheel assembly and the supporting plate; The pressing wheel assembly includes a clamping wheel seat, a rolling wheel, a rotating shaft and a rotary encoder. The clamping wheel seat is connected to the lateral movement mechanism. The rolling wheel is movably connected to the clamping wheel seat through the rotating shaft. The surface of the rolling wheel is provided with a pressing texture. The rolling wheel is used to roll the film flame retardant sheet. The rotary encoder is connected to the end of the rotating shaft, and the rotary encoder is used to collect the moving distance of the rolling wheel.

2. The rolling device for the flame-retardant sheet according to claim 1, characterized in that, The lifting mechanism includes a support frame, a first cylinder, a first slide rail and a first slider; The two support frames are respectively arranged on both sides of the frame. The first slide rail is vertically arranged on the support frame. The first slide rail is connected to the fixed seat through the first slider. The first cylinder is arranged on the frame, and its movable end faces upward and is connected to the fixed seat. The first cylinder is used to drive the fixed seat to lift and slide along the first slide rail.

3. The rolling device for the flame retardant sheet according to claim 1, characterized in that, The lateral movement mechanism includes a moving seat, a second slide rail, a second slider, a toothed rail, a gear and a first motor; The second slide rail is horizontally arranged at the bottom of the fixed seat. The second slide rail is connected to the moving seat through the second slider, and the moving seat can slide along the second slide rail; The toothed rail is arranged on the top of the fixed seat. A connecting shaft is sleeved on the moving seat. The gear is connected to one end of the connecting shaft, and the gear is meshed with the toothed rail; The first motor is arranged on the moving seat. A first belt pulley is arranged on the output shaft of the first motor. A second belt pulley is arranged at the other end of the connecting shaft. The first belt pulley and the second belt pulley are connected by a first transmission belt. The first motor is used to drive the gear to rotate so as to make the moving seat move along the toothed rail.

4. The rolling device for the flame retardant sheet according to claim 1, characterized in that, The film pressing and traction mechanism includes an upper pressing roller, a lower pressing roller, a sliding bearing seat and a second cylinder; The upper pressing roller is arranged above the lower pressing roller. The two ends of the upper pressing roller are respectively connected to the sliding bearing seat. The sliding bearing seat is slidably connected to the frame. The second cylinder is arranged on the frame, and its movable end faces downward and is connected to the sliding bearing seat to adjust the gap between the upper pressing roller and the lower pressing roller.

5. The rolling device for the flame retardant sheet according to claim 3, characterized in that, The pressing wheel assembly further includes a spring member. The clamping wheel seat and the moving seat are connected by the spring member, and the spring member is used to apply elastic force to the clamping wheel seat.

6. The rolling device for the flame retardant sheet according to claim 1, wherein The wheel width of the rolling wheel is 10 - 40 mm.

7. The rolling device for the flame retardant sheet according to claim 4, characterized in that, The film pressing and traction mechanism further includes a second motor, a third pulley, and a fourth pulley; The second motor is arranged at the bottom of the frame. The third pulley is connected to the end of the lower pressing roller. The fourth pulley is connected to the output shaft of the second motor. The third pulley and the fourth pulley are connected by a second transmission belt. The second motor is used to drive the lower pressing roller to rotate.