Servo pump controller for injection molding machine
By designing assist components and support components in the servo pump control equipment, the power supply failure problem caused by loose vibration of the power cord is solved, and the stability of the equipment and the stability of the power cord are improved.
Patent Information
- Application Number
- CN202422857196.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-11-22
AI Technical Summary
In the prior art, the servo pump control equipment is loose due to vibration during operation, causing power supply failures and affecting the stability of the equipment.
A servo pump control system including assisting components and supporting components is designed to assist components to fix the power cord through structures such as U-shaped frame, clamps and rubber bumps. The support components guide the bending direction of the power cord through structures such as positioning blocks and limiting springs to ensure stable connection of the power cord.
Effectively prevent the power cord from loosening during vibration, improve the stability of the equipment and the stability of the power cord, and reduce the occurrence of power supply failures.
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Figure CN223115708U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molding machine pump control, in particular to a servo pump control for an injection molding machine. Background Art
[0002] Injection molding machine servo pump control is an advanced power control technology for injection molding machines. It combines a servo motor with a hydraulic pump and adjusts the output flow and pressure of the hydraulic pump by precisely controlling the speed and torque of the servo motor. During the injection molding process, the servo pump control system can adjust the output power in real time according to actual needs to achieve efficient and energy-saving operation.
[0003] Prior art includes a utility model with publication number CN213440982U, which discloses a variable pump energy-saving injection molding machine servo control device. The patent adopts a lead screw, on which a servo motor is fixedly mounted, a variable pump is fixedly mounted below the servo motor, and an oil pipe is fixedly mounted on the right side of the variable pump; a damping column is provided, and a piston column is movably mounted inside the damping column, so as to solve the problem that the servo motor will affect the transmission efficiency and increase the energy consumption due to inertia during the movement, and at the same time make the workload of the machine heavier, affecting the service life of the machine.
[0004] In the process of controlling the injection molding machine with the help of servo pump control, there is a problem that when most of the existing servo pump controls on the market are connected to the power cord, the power cord is mostly plugged into the interface. During use, since the pump control is installed on the main body of the equipment, when the equipment is working and generates vibration energy, the power cord installed on the pump control interface is easily disturbed by the vibration energy of the equipment and becomes loose, which then causes the power supply of the pump control to fail. Utility Model Content
[0005] The utility model aims to solve the problem in the prior art that when the equipment generates vibration energy during operation, the power line mounted on the pump control interface is easily disturbed by the vibration energy of the equipment and becomes loose, which in turn causes power supply failure of the pump control, and proposes a servo pump control for an injection molding machine.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a servo pump control for an injection molding machine, comprising a pump body, a controller and a gas tank, wherein the controller is mounted on the upper surface of the pump body, a gas tank is mounted on one side of the controller, a motor is mounted on the side of the controller close to the gas tank, a joint is mounted on the side surface of the pump body, an assisting assembly is mounted on the side surface of the pump body, the assisting assembly comprises a connection unit, the connection unit comprises a fixing frame, the fixing frame is fixedly connected to the side surface of the pump body, a U-shaped frame is fixedly connected to the surface of the fixing frame, a connecting frame is fixedly connected to the surface of the U-shaped frame, a threaded rod is rotatably connected to the inside of the connecting frame, and a guide rod is fixedly connected to the inside of the connecting frame;
[0007] The assisting component further includes a clamping unit, the clamping unit includes a clamping plate, the clamping plate is arranged on the side of the fixing frame away from the pump body, a threaded sleeve is fixedly connected to the side of the clamping plate away from the fixing frame, the threaded sleeve is threadedly connected to the surface of the threaded rod, and a guiding sleeve is fixedly connected to the side of the clamping plate away from the fixing frame.
[0008] Preferably, an anti-slip knob is fixedly connected to the side of the threaded rod away from the pump body. By means of the anti-slip knob, it is convenient for the staff to rotate the threaded rod, so that the threaded rod can be engaged with the threaded sleeve.
[0009] Preferably, a rubber bump is fixedly connected to the side of the clamping plate away from the pump body, and a rubber gasket is fixedly connected to the inner arc surface of the U-shaped frame. During the movement of the clamping plate, the rubber bump can be pushed, so that the rubber bump can abut against the surface of the power cord.
[0010] Preferably, the number of the U-shaped frames is two, and the two U-shaped frames are symmetrically arranged up and down with respect to the fixing frame. The position of the power cord can be preliminarily restricted by the U-shaped frames to ensure the stability of the power cord during the clamping process.
[0011] Preferably, the threaded rod is rotatably connected to the inner wall of the fixing frame, and the guiding rod is inserted into the inner wall of the fixing frame. The moving direction of the clamping plate can be guided by the cooperation of the guiding rod and the guiding sleeve.
[0012] Preferably, the surface of the clamping plate is in contact with the U-shaped frame, the surface of the clamping plate is sleeved on the threaded rod, and the surface of the clamping plate is sleeved on the guiding rod.
[0013] Preferably, the rubber bump is semi-cylindrical, and the rubber gasket is fixedly connected to the inner arc surface of the connecting frame. Through the cooperation of the rubber bump and the rubber gasket, the power cord in the U-shaped frame can be clamped with each other when the clamping plate is locked.
[0014] Preferably, a support component is arranged on the surface of the pump body. The support component includes a positioning block, the positioning block is fixedly connected to the side surface of the pump body, an L-shaped bracket is fixedly connected to the side of the positioning block away from the pump body, a load-bearing frame is slidably connected to the inner wall of the L-shaped bracket, a limiting spring is fixedly connected to the side surface of the load-bearing frame, the side of the limiting spring away from the load-bearing frame is fixedly connected to the inner wall of the L-shaped bracket, a pin is fixedly connected to the side of the load-bearing frame away from the limiting spring, a folding plate is rotatably connected to the inner wall of the L-shaped bracket, a buckle is fixedly connected to the side surface of the folding plate, a jack is opened at one end of the folding plate close to the L-shaped bracket, and the pin is inserted into the inner wall of the jack. The position of the load-bearing frame can be restricted by the limiting spring to ensure the stability of the load-bearing frame in the locked state.
[0015] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:
[0016] 1. In the present utility model, by providing an assisting component, the power cord can be locked to the connector, thereby reducing the problem that the power cord accidentally loosens during use, resulting in equipment power supply failure, and further improving the stability of the equipment during use.
[0017] 2. In the present utility model, by providing a supporting component, the pump control can guide the bending direction of the power cord to improve the stability of the power cord in the bent state. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 FIG. is a schematic three-dimensional structure diagram of a servo pump control for an injection molding machine proposed by the present utility model;
[0019] Figure 2 FIG. is a schematic diagram of the structure at position A in a servo pump control for an injection molding machine proposed by the present utility model; Figure 1 FIG. is a schematic bottom view structure diagram of a servo pump control for an injection molding machine proposed by the present utility model;
[0020] Figure 3 FIG. is a schematic diagram of the structure of the assisting component of a servo pump control for an injection molding machine proposed by the present utility model;
[0021] Figure 4 FIG. is a schematic rear view structure diagram of the assisting component of a servo pump control for an injection molding machine proposed by the present utility model;
[0022] Figure 5 FIG. is a schematic side view structure diagram of the supporting component of a servo pump control for an injection molding machine proposed by the present utility model;
[0023] Figure 6 FIG. is a schematic structure diagram of the supporting component of a servo pump control for an injection molding machine proposed by the present utility model;
[0024] Figure 7 FIG. is a schematic side view structure diagram of the supporting component of a servo pump control for an injection molding machine proposed by the present utility model.
[0025] LEGEND DESCRIPTION:
[0026] 1. Pump body; 2. Controller; 3. Air tank; 4. Motor; 5. Connector; 6. Assisting component; 61. Connecting unit; 611. Fixed frame; 612. U-shaped frame; 613. Connecting frame; 614. Threaded rod; 615. Anti-slip knob; 616. Guide rod; 62. Clamping unit; 621. Clamping plate; 622. Threaded sleeve; 623. Guide sleeve; 624. Rubber bump; 625. Rubber gasket; 7. Supporting component; 71. Positioning block; 72. L-shaped bracket; 73. Load-bearing frame; 74. Limiting spring; 75. Pin; 76. Folding plate; 77. Buckle; 78. Jack. DETAILED DESCRIPTION OF THE INVENTION
[0027] Please refer to Figures 1 - 7 Figures 1 - 7 , the present utility model provides a technical solution: a servo pump control for an injection molding machine, including a pump body 1, a controller 2 and an air tank 3. The controller 2 is installed on the upper surface of the pump body 1. An air tank 3 is installed on one side of the controller 2. A motor 4 is installed on the side of the controller 2 close to the air tank 3. A joint 5 is installed on the side surface of the pump body 1. An assisting component 6 is installed on the side surface of the pump body 1.
[0028] In this embodiment: The assisting component 6 includes a connecting unit 61. The connecting unit 61 includes a fixing frame 611. The fixing frame 611 is fixedly connected to the side surface of the pump body 1. A U-shaped frame 612 is fixedly connected to the surface of the fixing frame 611. A connecting frame 613 is fixedly connected to the surface of the U-shaped frame 612. A threaded rod 614 is rotatably connected inside the connecting frame 613. A guide rod 616 is fixedly connected inside the connecting frame 613;
[0029] The assisting component 6 further includes a clamping unit 62. The clamping unit 62 includes a clamping plate 621. The clamping plate 621 is arranged on the side of the fixing frame 611 away from the pump body 1. A threaded sleeve 622 is fixedly connected to the side of the clamping plate 621 away from the fixing frame 611. The threaded sleeve 622 is threadedly connected to the surface of the threaded rod 614. A guide sleeve 623 is fixedly connected to the side of the clamping plate 621 away from the fixing frame 611.
[0030] Specifically, an anti-slip knob 615 is fixedly connected to the side of the threaded rod 614 away from the pump body 1. By means of the anti-slip knob 615, it is convenient for the staff to rotate the threaded rod 614, so that the threaded rod 614 can be engaged with the threaded sleeve 622.
[0031] Specifically, a rubber bump 624 is fixedly connected to the side of the clamping plate 621 away from the pump body 1. A rubber gasket 625 is fixedly connected to the inner arc surface of the U-shaped frame 612.
[0032] In this embodiment: During the movement of the clamping plate 621, the rubber bump 624 can be pushed, so that the rubber bump 624 can abut against the surface of the power cord.
[0033] Specifically, the number of the U-shaped frames 612 is two. The two U-shaped frames 612 are symmetrically arranged up and down with respect to the fixing frame 611. The position of the power cord can be preliminarily constrained by the U-shaped frames 612 to ensure the stability of the power cord during the clamping process.
[0034] In this embodiment: The threaded rod 614 is rotatably connected to the inner wall of the fixing frame 611. The guide rod 616 is inserted into the inner wall of the fixing frame 611.
[0035] In this embodiment: Through the cooperation of the guide rod 616 and the guide sleeve 623, the moving direction of the clamping plate 621 can be guided.
[0036] Specifically, the clamping plate 621 is in contact with the surface of the U-shaped frame 612, the clamping plate 621 is sleeved on the surface of the threaded rod 614, and the clamping plate 621 is sleeved on the surface of the guide rod 616.
[0037] Specifically, the rubber bump 624 is semi-cylindrical, and the rubber gasket 625 is fixedly connected to the inner arc surface of the connecting frame 613.
[0038] In this embodiment: Through the cooperation of the rubber bump 624 and the rubber gasket 625, when the clamping plate 621 is locked, they can cooperate with each other to clamp the power cord inside the U-shaped frame 612.
[0039] Specifically, a support assembly is provided on the surface of the pump body. The support assembly includes a positioning block. The positioning block is fixedly connected to the side surface of the pump body. An L-shaped bracket is fixedly connected to the side of the positioning block away from the pump body. A load-bearing frame is slidably connected to the inner wall of the L-shaped bracket. A limiting spring is fixedly connected to the side surface of the load-bearing frame. The side of the limiting spring away from the load-bearing frame is fixedly connected to the inner wall of the L-shaped bracket. A latch is fixedly connected to the side of the load-bearing frame away from the limiting spring. A folding plate is rotatably connected to the inner wall of the L-shaped bracket. A buckle is fixedly connected to the side surface of the folding plate. A jack is opened at one end of the folding plate close to the L-shaped bracket. The latch is inserted into the inner wall of the jack. The position of the load-bearing frame can be restricted by the limiting spring to ensure the stability of the load-bearing frame in the locked state.
[0040] Working principle: When installing the power cord, pass the power cord through the U-shaped frame 612. When the power cord passes through the U-shaped frame 612, insert the power cord into the connector 5. Then, when the injection molding machine works, the control mechanism of the injection molding machine can control the cylinder, the pump body 1, the controller 2, and the motor 4 to work; after the connection of the power cord is completed, rotate the anti-slip knob 615 clockwise. The anti-slip knob 615 rotates the threaded rod 614. The threaded rod 614 meshes with the threaded sleeve 622. Under the action of the threaded rod 614, the threaded sleeve 622 pulls the clamping plate 621 in the direction of the power cord. The clamping plate 621 is guided by the guide rod 616 and the guide sleeve 623 to push the rubber bump 624. The rubber bump 624 approaches the power cord during the movement. When the rubber bump 624 abuts against the surface of the power cord, continue to rotate the anti-slip knob 615 clockwise so that the rubber bump 624 continues to squeeze the power cord. The power cord is squeezed against the surface of the rubber gasket 625. Immediately, with the cooperation of the rubber bump 624, the clamping plate 621, and the rubber gasket 625, the power cord can be clamped and restricted. By setting the assisting assembly 6, the power cord can be locked on the connector 5, thereby reducing the problem that the power cord accidentally loosens during use, resulting in equipment power supply failure, and further improving the stability of the equipment during use.
[0041] After the power cord is locked, insert the power cord into the buckle holder. The buckle holder clamps the power cord. When the installed power cord needs to be bent in another direction, push the load-bearing frame. The load-bearing frame pulls the latch pin under force and compresses the limit spring. The latch pin is pulled out of the jack and loses the lock on the folding plate. At the same time, the limit spring is compressed and deformed. When the folding plate loses the lock, rotate the folding plate to the left or right. With the assistance of the buckle holder, the folding plate drives the power cord to bend. After the folding plate rotates 90 degrees, release the load-bearing frame. The load-bearing frame loses the pressure exerted on the limit spring. The limit spring without pressure pushes the load-bearing frame to reset. The load-bearing frame pushes the latch pin to reset. The latch pin is inserted into the jack on the other side of the folding plate to re-lock the position of the folding plate. After the folding plate is locked, it can cooperate with the buckle holder to limit the bending direction of the power cord. By setting the support component, the pump control can guide the bending direction of the power cord to improve the stability of the power cord in the bent state.
Claims
1. A servo pump control for an injection molding machine, comprising a pump body (1), a controller (2) and an air tank (3), characterized in that: The controller (2) is installed on the upper surface of the pump body (1). A gas tank (3) is installed on one side of the controller (2), and a motor (4) is installed on the side of the controller (2) close to the gas tank (3). A joint (5) is installed on the side surface of the pump body (1), and an assisting component (6) is installed on the side surface of the pump body (1). The assisting component (6) includes a connecting unit (61), and the connecting unit (61) includes a fixing frame (611). The fixing frame (611) is fixedly connected to the side surface of the pump body (1). A U-shaped frame (612) is fixedly connected to the surface of the fixing frame (611). A connecting frame (613) is fixedly connected to the surface of the U-shaped frame (612). A threaded rod (614) is rotatably connected inside the connecting frame (613), and a guide rod (616) is fixedly connected inside the connecting frame (613). The assisting component (6) further includes a clamping unit (62). The clamping unit (62) includes a clamping plate (621). The clamping plate (621) is arranged on the side of the fixing frame (611) away from the pump body (1). A threaded sleeve (622) is fixedly connected to the side of the clamping plate (621) away from the fixing frame (611). The threaded sleeve (622) is threadedly connected to the surface of the threaded rod (614). A guide sleeve (623) is fixedly connected to the side of the clamping plate (621) away from the fixing frame (611).
2. A servo pump control for an injection molding machine according to claim 1, characterized in that: An anti-slip knob (615) is fixedly connected to the side of the threaded rod (614) away from the pump body (1).
3. A servo pump control for an injection molding machine according to claim 1, wherein: A rubber bump (624) is fixedly connected to the side of the clamping plate (621) away from the pump body (1), and a rubber gasket (625) is fixedly connected to the inner arc surface of the U-shaped frame (612).
4. A servo pump control for an injection molding machine according to claim 1, wherein: The number of the U-shaped frames (612) is two, and the two U-shaped frames (612) are symmetrically arranged up and down with respect to the fixing frame (611).
5. A servo pump control for an injection molding machine according to claim 1, characterized in that: The threaded rod (614) is rotatably connected to the inner wall of the fixing frame (611), and the guide rod (616) is inserted into the inner wall of the fixing frame (611).
6. A servo pump control for an injection molding machine according to claim 1, characterized in that: The clamping plate (621) is in contact with the surface of the U-shaped frame (612), the clamping plate (621) is sleeved on the surface of the threaded rod (614), and the clamping plate (621) is sleeved on the surface of the guide rod (616).
7. The servo pump control for an injection molding machine according to claim 3, wherein: The rubber bump (624) is semi-cylindrical, and the rubber gasket (625) is fixedly connected to the inner arc surface of the connecting frame (613).
8. A servo pump control for an injection molding machine according to claim 1, characterized in that: A support assembly (7) is provided on the surface of the pump body (1). The support assembly (7) includes a positioning block (71) which is fixedly connected to the side surface of the pump body (1). A L-shaped bracket (72) is fixedly connected to the side of the positioning block (71) away from the pump body (1). A load-bearing frame (73) is slidably connected to the inner wall of the L-shaped bracket (72). A limiting spring (74) is fixedly connected to the side surface of the load-bearing frame (73), and the side of the limiting spring (74) away from the load-bearing frame (73) is fixedly connected to the inner wall of the L-shaped bracket (72). A pin (75) is fixedly connected to the side of the load-bearing frame (73) away from the limiting spring (74). A folding plate (76) is rotatably connected to the inner wall of the L-shaped bracket (72). A buckle frame (77) is fixedly connected to the side surface of the folding plate (76). A jack (78) is provided at one end of the folding plate (76) close to the L-shaped bracket (72), and the pin (75) is inserted into the inner wall of the jack (78).
Citation Information
Patent Citations
Variable pump energy-saving injection molding machine servo control device
CN213440982U