Protective film sub-packaging equipment

By designing protective film assembly equipment with multiple parallel conveyor belts and control mechanisms, the problem of low manual assembly efficiency is solved, efficient and accurate protective film assembly is achieved, adapting to diversified production needs, and reducing costs and risks.

CN223116755UActive Publication Date: 2025-07-18DONGGUAN HUAYU NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422493602.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-07-18
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

In the production of existing protective films, manual weighing, counting and packaging efficiency are inefficient, resulting in inaccurate quantity judgment, making it difficult to meet the demand for rapid and accurate assembly of protective films of different specifications.

Method used

A protective film assembly equipment is designed, using at least two conveyor belts parallel to each other, combined with a control mechanism, to achieve highly automated operation, accurately control the speed and position of the conveyor belt, and equipped with detectors and stops to ensure stable disassembly of the protective film.

Benefits of technology

It significantly improves production efficiency, shortens production cycles, reduces labor costs and safety risks, adapts to the packaging requirements of protective films of different sizes and types, and ensures the accuracy and consistency of packaging.

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Abstract

The utility model discloses protective film split charging equipment, and relates to the technical field of protective film production. Wherein the conveying mechanism comprises a conveying table, a feeding end is arranged at one end of the conveying table, a split charging end is arranged at the other end of the conveying table, the conveying table comprises at least two conveying belts connected with the feeding end and the split charging end, and the two conveying belts are arranged in parallel; the control mechanism is electrically connected with the conveying table. By arranging at least two mutually parallel conveying belts, the equipment can simultaneously process the sub-packaging task of a plurality of protective films, so that the production efficiency is remarkably improved. The parallel processing structure is especially suitable for a large-scale production environment, the production cycle is shortened, and the requirement of the market for rapid delivery is met. The structure of the conveying table allows the number and layout of the conveying belts to be adjusted according to actual requirements, so that the packaging requirements of protective films of different sizes, types and numbers are flexibly met. Due to the modular structure, the equipment is easy to expand and maintain, and the cost of replacing the whole production line due to product change is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of protective film production, in particular to a protective film packaging and dispensing device. Background Art

[0002] In the technical field of protective film production, with the increase in the screen area and material changes of electronic products, the production requirements for protective films are becoming increasingly diverse. However, at present, after the protective film is die-cut in production, it still relies on manual labor to weigh, count, and pack according to weight. This process is cumbersome and inefficient. Due to the slight deviation in the weight of the protective film, the weighing method is prone to inaccurate quantity judgment, affecting product quality. At the same time, manual transfer and packing not only consume time and effort but also increase the operation complexity and reduce the overall production efficiency. In addition, with the diversification of product specifications, it is more difficult for the traditional method to meet the requirements of quickly and accurately packaging and dispensing different specifications of protective films. Therefore, there is an urgent need for a device that can automatically and accurately count, package, and dispense different specifications of protective films to improve production efficiency and ensure product quality. Summary of the Utility Model

[0003] To solve at least one of the above technical problems, the utility model provides a protective film packaging and dispensing device.

[0004] To achieve the above object, the embodiments of the present application adopt the following technical solutions:

[0005] A protective film packaging and dispensing device provided by the utility model includes:

[0006] A conveying mechanism, the conveying mechanism includes a conveying table, one end of the conveying table is provided with a feeding end, the other end is provided with a packaging and dispensing end, the conveying table includes at least two conveyor belts connecting the feeding end and the packaging and dispensing end, and the two conveyor belts are arranged in parallel;

[0007] A control mechanism, the control mechanism is electrically connected to the conveying table.

[0008] In a possible implementation manner of the present application, the lengths of the conveyor belts on the conveying table are not completely the same.

[0009] In a possible implementation manner of the present application, the conveyor belts are arranged on the conveying table in order of length from long to short.

[0010] In a possible implementation manner of the present application, first stoppers are arranged on both sides of the conveying table.

[0011] In a possible implementation manner of the present application, the packaging and dispensing end includes a second stopper, and the second stopper can protrude or be flush with the conveyor belt.

[0012] In a possible implementation manner of the present application, a second stop member is provided at one end of each of the conveyor belts.

[0013] In a possible implementation manner of the present application, the second stop member includes a detector, and the detector is electrically connected to the control mechanism.

[0014] In a possible implementation manner of the present application, a driving member is further included, and each of the conveyor belts is correspondingly connected to one of the driving members.

[0015] In a possible implementation manner of the present application, anti-slip lines are provided on the conveyor belt.

[0016] Compared with the prior art, a protective film packaging equipment of the present utility model can handle the packaging tasks of multiple protective films simultaneously by providing at least two parallel conveyor belts, significantly improving the production efficiency. This parallel processing structure is particularly suitable for large-scale production environments, helping to shorten the production cycle and meet the market demand for rapid delivery. The structure of the conveyor table allows the number and layout of the conveyor belts to be adjusted according to actual needs, so as to flexibly adapt to the packaging requirements of different sizes, types and quantities of protective films. This modular structure makes the equipment easy to expand and maintain, reducing the cost of replacing the entire production line due to product changes. Through the electrical connection with the control mechanism, the equipment realizes highly automated operation. The control mechanism can precisely control the speed, start and stop of the conveyor belt, as well as subsequent processing steps such as possible sorting and cutting, reducing manual intervention, improving the accuracy and consistency of operation, and at the same time reducing labor costs and safety risks. Description of the Drawings

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required to be used in the embodiments of the present application will be described below.

[0018] Figure 1 is a schematic structural diagram of a protective film packaging equipment provided by the present utility model;

[0019] Figure 2 is a top view of a protective film packaging equipment provided by the present utility model.

[0020] Description of the Reference Numerals:

[0021] 1. Conveyor mechanism; 11. Conveyor table; 111. Conveyor belt; 12. Feeding end; 13. Packaging end; 14. First stop member; 15. Second stop member; 16. Driving member; 2. Control mechanism. Detailed Embodiments

[0022] In order to make the objectives, technical solutions and advantages of the present utility model more clear and understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0023] Terms such as "first" and "second" in the embodiments of the present utility model are only used to distinguish related technical features and do not represent a sequence. It should be understood that such data can be interchanged under appropriate circumstances for the embodiments of the present application described herein. In addition, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0024] In the present application, the orientation or positional relationship indicated by terms such as "upper", "lower", "inner", "middle", "outer", "front" and "back" is based on the orientation or positional relationship shown in the accompanying drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit that the indicated device, element or component must have a specific orientation or be constructed and operated in a specific orientation.

[0025] Moreover, in addition to being able to represent an orientation or positional relationship, some of the above terms may also be used to represent other meanings. For example, the term "upper" may also be used to represent a certain attachment relationship or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in the present application can be understood according to specific circumstances.

[0026] A protective film packaging equipment provided by the present utility model can simultaneously process the packaging tasks of multiple protective films by arranging at least two parallel conveyor belts, significantly improving the production efficiency. This parallel processing structure is particularly suitable for large-scale production environments, helping to shorten the production cycle and meet the market's demand for rapid delivery. The structure of the conveying platform allows the number and layout of the conveyor belts to be adjusted according to actual needs, so as to flexibly adapt to the packaging requirements of protective films of different sizes, types and quantities. This modular structure makes the equipment easy to expand and maintain, reducing the cost of replacing the entire production line due to product changes. Through the electrical connection with the control mechanism, the equipment realizes highly automated operation. The control mechanism can precisely control the speed, start and stop of the conveyor belt and possible subsequent processing steps such as sorting and cutting, reducing manual intervention, improving the accuracy and consistency of operation, and at the same time reducing labor costs and safety risks. Embodiment

[0027] An embodiment of the utility model provides a protective film packaging and dispensing device, as Figure 1 and Figure 2 shown, which includes a conveying mechanism 1. The conveying mechanism 1 includes a conveying table 11. One end of the conveying table 11 is provided with a feeding end 12, and the other end is provided with a packaging and dispensing end 13. The conveying table 11 includes at least two conveyor belts 111 connecting the feeding end 12 and the packaging and dispensing end 13, and the two conveyor belts 111 are arranged in parallel; a control mechanism 2, and the control mechanism 2 is electrically connected to the conveying table 11.

[0028] It can be understood that the continuous transportation process from the feeding end 12 to the packaging and dispensing end 13 ensures the smooth flow of the protective film during the packaging and dispensing process, reducing the waiting and waste time of materials. In addition, the automated process reduces the possibility of human errors and improves the overall production quality. The integrated control mechanism 2 may include a monitoring system and a data recording function, enabling production managers to monitor the operating status, production efficiency, and product quality of the equipment in real time, facilitating the timely discovery of problems and adjustments, and optimizing the production management and decision-making process. In summary, through the innovative design of its conveying mechanism 1 and control mechanism 2, the protective film packaging and dispensing device not only improves production efficiency and quality but also enhances production flexibility and automation level, making it a powerful tool for enhancing competitiveness in modern manufacturing.

[0029] As Figure 1 and Figure 2 shown, the lengths of the conveyor belts 111 on the conveying table 11 are not exactly the same. More specifically, the conveyor belts 111 are arranged on the conveying table 11 in order of length. More specifically, the conveyor belts 111 are provided with anti-slip patterns.

[0030] It can be understood that the conveyor belts 111 on the conveying table 11 are arranged in order of length, which not only optimizes space utilization, making the entire device more compact, but also can flexibly adjust the lengths of the conveyor belts 111 according to the size of the protective film and the packaging and dispensing requirements. This helps to improve the packaging and dispensing efficiency, especially when dealing with protective films of different sizes, reducing unnecessary waste and waiting time. The anti-slip patterns provided on the conveyor belts 111 effectively prevent the sliding or displacement of the protective film during transportation, ensuring the accuracy and stability of packaging and dispensing. This is crucial for the integrity and quality of the protective film, and at the same time reduces the risk of equipment damage or downtime caused by sliding, improving the overall production safety. By optimizing the device design and functions, the protective film packaging and dispensing device not only improves production efficiency and quality but also provides users with a more convenient and efficient usage experience. The setting of the anti-slip patterns reduces interference and errors during the operation process, enabling users to more easily monitor and manage the production process, thereby improving user satisfaction and loyalty.

[0031] As Figure 1 andFigure 2 As shown, first stoppers 14 are provided on both sides of the conveying table 11. In this way, when transporting the protective film, the protective film can be prevented from accidentally falling.

[0032] It can be understood that the setting of the first stoppers 14 effectively prevents the risk of the protective film accidentally falling during the transportation process due to various reasons (such as wind force, vibration, improper operation, etc.). This not only protects the integrity of the product, avoids damage caused by falling, but also ensures the safety of the operators and reduces the safety accidents that may be caused by accidental falling. The first stoppers 14 provide additional support and restraint for the protective film during transportation, helping to keep the protective film in a stable position on the conveying table 11. This stability is crucial for ensuring the accuracy and continuity of sub-packaging, especially during high-speed or long-distance transportation, and can effectively reduce errors caused by shaking or deviation. By preventing the protective film from falling, the first stoppers 14 reduce the possibility of interrupting the production process due to product damage or the need for repositioning. This not only improves production efficiency, reduces downtime, but also reduces the additional costs caused by product damage. The design of the first stoppers 14 reflects the quality and technological level of the equipment. It not only focuses on the realization of functionality, but also takes into account safety and ease of use, making the entire equipment more user-friendly, reliable and durable.

[0033] As Figure 1 and Figure 2 shown, the sub-packaging end 13 includes second stoppers 15, and the second stoppers 15 can protrude or be flush with the conveyor belt 111. Second stoppers 15 are provided at one end of each conveyor belt 111. More specifically, the second stopper 15 includes a detector, and the detector is electrically connected to the control mechanism 2. The detector can detect whether a protective film collector is placed at the corresponding position of the sub-packaging end 13. If it is detected that no protective film collector is placed at the corresponding position of the sub-packaging end 13, the control mechanism 2 can control the second stopper 15 to rise to block the protective film from falling, or can control the corresponding conveyor belt 111 to stop moving.

[0034] In this way, the second stopper 15 can be in a raised or flush configuration relative to the conveyor belt 111, providing intelligent protection for the packaging process of the protective film. When the detector detects that there is no protective film collector placed at the corresponding position of the packaging end 13, the second stopper 15 will automatically rise, effectively blocking the fall of the protective film and preventing the scattering or damage of the protective film caused by the absence of the collector. This not only protects the integrity of the product but also ensures the safety of the production environment. Through the electrical connection between the detector and the control mechanism 2, the device realizes intelligent production control. The detector can monitor the state of the packaging end 13 in real time and control the actions of the second stopper 15 or the conveyor belt 111 as needed, thus realizing the automation and intelligence of the production process. This design reduces manual intervention, improves production efficiency and quality, and reduces the risk of human errors. When it is detected that there is no protective film collector, the control mechanism 2 can control the corresponding conveyor belt 111 to stop moving, avoiding the continuous transportation of the protective film in an invalid position. This optimizes the production process, reduces unnecessary waste and downtime, and improves the overall production efficiency and cost-effectiveness. The design of the second stopper 15 enables the device to be flexibly adjusted according to production requirements. Whether it is replacing protective film collectors of different sizes or adjusting the packaging position, the device can quickly adapt to ensure the continuity and stability of production. Through intelligent design and control, the protective film packaging device provides users with a more convenient, efficient, and reliable usage experience. Users do not need to worry about production interruptions or product damage caused by improper operation or equipment failures, thus improving user satisfaction and loyalty.

[0035] More specifically, the detector can detect whether a protective film collector is placed at the corresponding position of the packaging end 13. In this way,

[0036] it can not only detect the presence of the collector but also detect whether the position and state of the collector are correct. For example, it can detect whether the collector is in a preset receiving position, and whether the opening or loading part of the collector is ready to receive the protective film. Through advanced sensor technology, the detector can identify protective film collectors of different sizes, shapes, or types. In this way, the device can automatically adjust the packaging parameters according to the type of the collector, such as the speed of the conveyor belt 111, the rising height of the second stopper 15, etc., to ensure that the protective film can accurately and correctly fall into the collector. The detector can also monitor the state of the collector in real time, such as whether it is full, blocked, or has other abnormal conditions. Once a problem is detected, the device can immediately take measures, such as stopping the conveyor belt 111, issuing an alarm, or notifying the operator to handle it. In a production environment with multiple varieties and small batches, the detector can detect whether the currently packaged protective film is compatible with the collector. For example, it can check whether the width, length, or thickness of the protective film is suitable for the size and capacity of the current collector.

[0037] In this way, through real-time monitoring and automatic adjustment, the device can ensure that the protective film accurately and quickly falls into the collector, reducing the downtime caused by errors or delays. The automated detection and control system reduces the need for manual intervention and lowers the error rate caused by improper operation or negligence. Through the precise dispensing and collection process, the integrity and quality of the protective film are ensured, reducing the defective rate caused by damage or contamination. The device can automatically adjust parameters according to different types of protective film collectors, being applicable to various production scenarios and requirements, and improving the flexibility and adaptability of the device.

[0038] As Figure 2 shown, more specifically, it further includes a driving member 16, and each conveyor belt 111 is correspondingly connected to a driving member 16.

[0039] In this way, each conveyor belt 111 corresponding to a driving member 16 means that each conveyor belt 111 can be independently speed-controlled and adjusted. This design enables the device to flexibly adjust the running speed of each conveyor belt 111 according to different production requirements, thereby optimizing production efficiency. The independently driven conveyor belt 111 can achieve more precise position control and speed control, reducing errors caused by speed mismatch or position deviation. This high-precision control helps improve the accuracy and stability of dispensing, ensuring that the protective film can accurately fall into the collector. When a certain conveyor belt 111 fails, since each conveyor belt 111 is independently driven, the operation of that conveyor belt 111 can be stopped separately without affecting the normal operation of other conveyor belts 111. This design facilitates the rapid isolation and diagnosis of faults, reducing downtime and production losses. The independently driven conveyor belt 111 can adjust the output power of the motor according to the actual load and production requirements, thereby optimizing energy consumption. When it is not necessary for all conveyor belts 111 to run simultaneously, some driving members 16 can be turned off to reduce the overall energy consumption of the device and achieve an energy-saving effect. The design of the independently driven conveyor belt 111 makes the device more flexible in layout and configuration. According to the needs of the production line, conveyor belts 111 can be easily added or removed to adapt to different production scales. At the same time, this design also provides convenience for future equipment upgrades and expansions. The independently driven conveyor belt 111 reduces the load imbalance problem caused by a shared drive system, lowering the wear and failure rate of the drive components. This helps improve the reliability and durability of the device and extends the service life of the device.

[0040] Compared with the prior art, a protective film packaging and dispensing device provided by an embodiment of the present utility model can handle the packaging and dispensing tasks of multiple protective films simultaneously by setting at least two parallel conveyor belts, significantly improving the production efficiency. This parallel processing structure is particularly suitable for large-scale production environments, helping to shorten the production cycle and meet the market's demand for rapid delivery. The structure of the conveying platform allows the number and layout of the conveyor belts to be adjusted according to actual needs, thus flexibly adapting to the packaging and dispensing requirements of protective films of different sizes, types, and quantities. This modular structure makes the device easy to expand and maintain, reducing the cost of replacing the entire production line due to product changes. Through the electrical connection with the control mechanism, the device realizes highly automated operation. The control mechanism can precisely control the speed, start and stop of the conveyor belts, as well as subsequent processing steps such as sorting and cutting, reducing manual intervention, improving the accuracy and consistency of operations, and at the same time reducing labor costs and safety risks.

[0041] The above is only a preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present utility model should be covered by the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the protection scope of the claims.

Claims

1. A protective film packaging and dispensing device, characterized in that, Comprising: A conveying mechanism (1), the conveying mechanism (1) includes a conveying table (11), one end of the conveying table (11) is provided with a feeding end (12), the other end is provided with a sub-packaging end (13), the conveying table (11) includes at least two conveyor belts (111) connecting the feeding end (12) and the sub-packaging end (13), and the two conveyor belts (111) are arranged in parallel; A control mechanism (2), the control mechanism (2) is electrically connected to the conveying table (11).

2. The protective film packaging equipment according to claim 1, characterized in that The lengths of the conveyor belts (111) on the conveying table (11) are not exactly the same.

3. The protective film packaging equipment according to claim 2, characterized in that The conveyor belts (111) are arranged on the conveying table (11) in order of length from long to short.

4. The protective film packaging equipment according to claim 1, characterized in that First stoppers (14) are provided on both sides of the conveying table (11).

5. The protective film packaging equipment according to claim 1, characterized in that The sub-packaging end (13) includes a second stopper (15), and the second stopper (15) can protrude or be flush with the conveyor belt (111).

6. The protective film packaging equipment according to claim 5, wherein One end of each conveyor belt (111) is provided with the second stopper (15).

7. The protective film packaging equipment according to claim 5 or 6, characterized in that, The second stopper (15) includes a detector, and the detector is electrically connected to the control mechanism (2).

8. The protective film packaging equipment according to claim 1, characterized in that It further includes a driving member (16), and each conveyor belt (111) is correspondingly connected to one driving member (16).

9. The protective film packaging equipment according to claim 1, characterized in that, Anti-slip patterns are provided on the conveyor belt (111).